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flexicoil 67 Service Manual

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67/67XL
Sprayer
Service Manual
SQ-044V1
1/05

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Summary of Contents for flexicoil 67

  • Page 1 67/67XL Sprayer Service Manual SQ-044V1 1/05...
  • Page 2 THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL, CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE ALERT TO THE POSSIBILITY OF DEATH OR SERIOUS INJURY. M171C If Safety Decals on this machine use the words Danger, Warning or Caution, which are defined as follows: DANGER: Indicates an immediate hazardous situation that, if not avoided, will result in death or serious injury.
  • Page 3 Contents INTRODUCTION DISTRIBUTION SYSTEMS POWER PRODUCTION TRAVELLING BODY AND STRUCTURE FRAME POSITIONING WORKING ARM FIELD PROCESSING SQ-044V1 2 12/10/2004 Find manuals at https://best-manuals.com...
  • Page 4 INTRODUCTION SQ-044V1 2 12/10/2004 Find manuals at https://best-manuals.com...
  • Page 5 Contents INTRODUCTION Legal advice ( - A.10.A.10) 67, 67XL Foreword ( - A.10.A.40) 67, 67XL Safety rules ( - A.50.A.10) 67, 67XL Decals ( - A.50.A.30) 67, 67XL Decals ( - A.50.A.30) 67, 67XL Torque ( - A.90.A.10) 67, 67XL Basic instructions ( - A.90.A.05)
  • Page 6 INTRODUCTION Legal advice ( - A.10.A.10) 67, 67XL All repair and maintenance works listed in this manual must be carried out only by qualied dealership personnel, strictly complying with the instructions given; and using, whenever possible, the special tools. Anyone who carries out the above operations without complying with the procedures shall be responsible for the subsequent damages.The manufacturer and all the organizations of its distribution chain, including - without...

  • Page 7: How To Use This Manual

    INTRODUCTION Foreword ( - A.10.A.40) 67, 67XL ASIST linked to Technical Information This manual has been produced by a new technical information system which is part of ASIST. This new system is designed to deliver technical information electronically through ASIST, also on CDROM and in paper manuals.
  • Page 8 INTRODUCTION Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or • hydraulic devices, components and assemblies. Service data (remove disassembly, assemble, install) for all the mechanical, electrical or hydraulic devices, • components and assemblies. Sections Sections are grouped according to the main functions or a systems on the machine.
  • Page 9 DISTRIBUTION SYSTEMS - A A.40.A LIGHTING SYSTEM 67, 67XL This Section covers the main systems that interact with most of the functions of the product. It includes the central parts of the hydraulic, electrical, electronic, pneumatic, lighting and grease lubrication systems. The components that are dedicated to a specic function are listed in the Chapter where all the technical information for that function...
  • Page 10 SECTION D, TRAVELLING Contents TRAVELLING - D REAR AXLE D.12.A 67, 67XL WHEELS AND TRACKS Wheels D.50.C 67, 67XL This Section covers all the functions related to moving the machine, including tracks, wheels, steering and braking. It covers all the axles both driven axles and non-driven axles, including any axle suspension.

  • Page 11: Functional Data

    Electronic Control - Calibration (L20.A - D30.A10) 67 FlexControl, 67XL FlexControl FUNCTIONAL DATA Command Command - Detailed View (L.20.A.05 - C.10.A.50) 67 3 Switch Controller, 67XL 3 Switch Controller SERVICE Windscreen Windscreen - Assemble (L.20.A.10 - F.10.A.20) 67 Wheeled Boom, 67XL Wheeled Boom DIAGNOSTIC SPRAYING - Incorrect alignment (L.20.A - G.20.C.32)
  • Page 12 INTRODUCTION CRIL03J033E01 Navigate to the correct information unit you are searching for by identifying the function and information type from the ICE code. (1) Function and (2) Information type. • (A) corresponds to the sections of the repair manual. • (B) corresponds to the chapters of the repair manual.

  • Page 13: General Safety Practices

    INTRODUCTION Safety rules ( - A.50.A.10) 67, 67XL 0960012c The safety-alert symbol is used to denote possible danger and care should be taken to prevent bodily injury. This symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! This symbol appears with text reading "Danger!", "...
  • Page 14 INTRODUCTION 098001M1 DISENGAGE POWER AND SHUT DOWN the tractor engine (remove the key from the tractor ignition) and • be certain that all moving parts have stopped, and all pressure in the system is relieved before cleaning, adjusting, or lubricating the equipment. 192169C KNOW the operator’s manual well.
  • Page 15 INTRODUCTION DO NOT enter tight areas. • BE CERTAIN machine is tagged ’Out of Order’ or work area is supervised. • DO NOT work around rotating equipment. Loose clothing, rings, watches, etc. may get caught and cause • serious injury. 097001M1 BE CERTAIN all moving parts have stopped before servicing.
  • Page 16 INTRODUCTION WEAR protective clothing. • 192078M1 AIR AND AIR HOSES • COMPRESSOR HOSES may move unexpectedly when suddenly disconnected. 098005M1 USE PROPER air nozzles. Never use compressed air to clean off clothes or otherwise direct it toward yourself. • 098006M1 AVOID getting chemicals into eyes.
  • Page 17 INTRODUCTION 000002C BEWARE excessive hydraulic pressure. Explosive structural failure can result. • BEWARE air locks in cylinders. Large cylinder displacements can occur without hydraulic oil ow. • SHIELDS • REPAIR any damaged shields. KEEP all shields in place. • BE EXTRA CAUTIOUS when repairing or servicing without protective shields. •...
  • Page 18 INTRODUCTION 960041M1 WARNING M169B - Do not remove, install or make repairs to a tire on a rim. Take the tire and rim to a tire shop where persons with special training and special safety tools are available. If the tire is not in correct position on the rim, or if too full of air, the tire bead can loosen on one side and cause air to leak at high speed and with large force.
  • Page 19 INTRODUCTION Decals ( - A.50.A.30) 67, 67XL 704010C Safety Decal Locations - Wheeled Boom Sprayer Refer to Decal Descriptions Danger - Rotating Spray Boom Hazard SQ78025 Danger - Falling & Raising Disc Stand Clear SP92028 SQ-044V1 2 12/10/2004...
  • Page 20 INTRODUCTION Caution - Engage Transport Locks SQ78027 Danger - Hydraulic Foldout Hazard SQ78026 Caution - Operation and Service GD50072 Caution - Keep Tank Lid Closed SQ78028 Warning - Avoid Chemical Exposure SQ-044V1 2 12/10/2004...
  • Page 21 INTRODUCTION SP92030 Caution - Escaping Fluid Hazard GD50077 SQ-044V1 2 12/10/2004...
  • Page 22 INTRODUCTION Decals ( - A.50.A.30) 67, 67XL 700036C Safety Decal Locations Refer to Decal Descriptions Danger - Hitch Upending Hazard 23347 Warning - Stay Out of Fold Zone SQ-044V1 2 12/10/2004...
  • Page 23 INTRODUCTION 23345 Warning - Electrocution Hazard 23346 Danger - Never Enter Sprayer Tank SQ78032 Caution - Operation and Service GD50072 Caution - Keep Tank Lid Closed SQ-044V1 2 12/10/2004...
  • Page 24 INTRODUCTION SQ78028 Warning - Avoid Chemical Exposure SP92030 Caution - Escaping Fluid Hazard GD50077 SQ-044V1 2 12/10/2004...

  • Page 25: Bolt Torque Information

    INTRODUCTION Torque ( - A.90.A.10) 67, 67XL BOLT TORQUE INFORMATION Fasteners should be replaced with the same or higher grade fasteners. If higher grade fasteners are used, these should only be tightened to the strength of the original. Make sure the fasteners threads are clean and that thread engagement is started. This will prevent them from failing when being tightened.
  • Page 26 INTRODUCTION GRADE 2 * GRADE 5, 5.1 or 5.2 GRADE 8 or 8.2 GRADE L9 (Alloy) Dry ** Lubricated Dry** Lubricated Dry** Lubricated Head SIZE lbf/ft lbf/ft lbf/ft lbf/ft lbf/ft lbf/ft lbf/ft lbf/ft 1051 775 1234 910 1383 1020 1031 760 1220 900 1-1/8 1071 790...
  • Page 27 INTRODUCTION Basic instructions ( - A.90.A.05) 67, 67XL Suspended Boom Sprayer Service Safety DANGER M916 - NEVER disconnect the sprayer in eld position. Serious injury or death will result due to hitch upending because of negative hitch weight. When servicing the sprayer in eld position, make sure that the cylinder service locks are installed.

  • Page 28: Electrical Isolation

    INTRODUCTION Basic instructions ( - A.90.A.05) 67, 67XL HOW TO MEASURE VOLTAGES IN THE ELECTRONICS SYSTEM When asked to measure a voltage, the voltage being measured is always at one point with respect to (relative to) the voltage at another point.
  • Page 29 INTRODUCTION Hold the two probes together. The meter must indicate a very low resistance, less than 1.0 ohms. The resistance measured will vary depending on what scale the meter is set to If the expected resistance is less than 20.0 ohms ohms, go to 6. Place one probe on one point and the other probe on the other point.

  • Page 30: Conversion Chart

    INTRODUCTION Conversion factors ( - A.92.A.21) 67, 67XL Conversion Chart Original Unit Multiplied By Conversion Factor New Unit 0.405 100.00 14.5 35.239 0.39 °C (1.8 * °C) + 32 °F 0.31 ft³ 0.03 m³ °F ( °F - 32) * 0.556) °C...
  • Page 31 INTRODUCTION Multiplied By New Unit Original Unit Conversion Factor US gpm 3.785 L/min US  oz 1.04 UK  oz US gal / ac 0.833 UK gal / ac US  oz 0.008 US gal US gal / ac 9.356 L / ha US gal US ...
  • Page 32 INTRODUCTION Abbreviation ( - A.92.A.20) 67, 67XL Units of Measure SYMBOL UNIT Acres Bushel Centimeters m³ Cubic Meters ft³ Cubic Feet °F Degrees Fahrenheit °C Degrees Celcius Feet Fluid ounces UK gpm, US gpm Gallons/minute gal/ac Gallons per acre UK gal, US gal...
  • Page 33 INTRODUCTION ABBREVIATION DEFINITION Liquid crystal display Light emitting diode M_CLUTCH Master clutch Master clutch ground M_CLUTCH_GND Not connected Not required NV MEMORY Non volatile memory OPT BIN Optical bin (sensor) Personal computer Power Random access memory Read only memory RS232 Standard for communication signal interface between computers and electronic units or communication systems Power return connection;...
  • Page 34 INTRODUCTION General specication ( - A.92.A.10) 67, 67XL Agitators MODEL AGITATOR Model 67 four horizontal jet type Model 67XL four horizontal jet type Spraybooms 2.5* cm (1 in) schedule 80 Polypropylene pipe 2.5* cm (1 in) schedule 40 Stainless steel pipe* Approximate...
  • Page 35 INTRODUCTION Tanks TANK DESCRIPTION Model 67 Main Tank 3860 L (1020 US gal) (850 UK gal) polyethylene tank Model 67XL Main Tank 5680 L (1500 US gal) (1250 UK gal) polyethylene tank Strainer Basket 50 mesh strainer basket Chemical Induction Tank...
  • Page 36 INTRODUCTION Dimension ( - A.92.A.30) 67, 67XL Wheeled Boom Dimensions 700195C2 Typical Machine Dimensions - Wheeled Boom Top View SQ-044V1 2 12/10/2004...
  • Page 37 INTRODUCTION Machine Dimensions Transport Position Field Position Boom Width Length (1) Boom Width (2) Fold Arm Width (3) Machine Width (4) 15.24 m 13.23 m 2.9 m 3.0 m 15.70 m 50 ft 43 ft 5 in 9 ft 6 in 9 ft 10 in 51 ft 4 in 16.46 m...

  • Page 38: Machine Dimension

    INTRODUCTION MACHINE DIMENSION MEASUREMENT Hitch Range (5) 36 - 53 cm (14 - 21 in) Axle to Hitch Pin (7) 461.0 cm (181 1/2 in) Clearance (6) 38.4 cm (15.1 in) Field Length (8) 7.06 m (23 ft 2 in) Spray Range Field (9) 38.1 - 119.4 cm (15 - 47 in) Machine Height (10)
  • Page 39 INTRODUCTION Dimension ( - A.92.A.30) 67, 67XL Suspended Boom Dimensions 703088C Typical Machine Dimensions - Suspended Boom Transport Position SQ-044V1 2 12/10/2004...
  • Page 40 Minimum (5) Maximum (6) 18.4-26 R3 15.2 cm 71.1 cm 36 - 53 cm 38.4 cm 50.3 cm 185.2 cm Model 67 6 in 28 in 14 - 21 in 15.1 in 20 in 73 in 18.4-26 R3 15.2 cm 71.1 cm...
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67xl