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Zapata Racing FlyBoard User And Safety Manual

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FlyBoard User and Safety Guide
Operators must read the FlyBoard User and Safety Manual before
taking the Video Operational Training Course.
Do Not let anyone Operate the FlyBoard from the PWC or operate the
FlyBoard, using the EMK, without being Certified by FlyBoard, Inc.,
the Video Operational Training Course or a Certified FlyBoard Inc.
Instructor. A person may seriously injure or cause death to
themselves, or someone else, without proper training.
When the FlyBoard Operator is using the Electronic Management Kit,
they must have a certified operator on the PWC.
The Video Operational Training Course is available for
INSIDE THIS MANUAL
1. Description
2. Safety and General Information
a. Age
b. Weight
c. Wind Speed and Waves
d. Training
e. Use of FlyBoard
f. FlyBoard Operations
!
g. Electronic Management Kit (EMK) Use
3. Type of PWC
4. Connection to the PWC
FlyBoard Use and Safety Guide
Revised 9/25/12
Warning
Coming Soon
FREE Online
At FlyBoard.com
© 2012 FlyBoard Inc. All Rights Reserved.

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Summary of Contents for Zapata Racing FlyBoard

  • Page 1 Video Operational Training Course. Warning Do Not let anyone Operate the FlyBoard from the PWC or operate the FlyBoard, using the EMK, without being Certified by FlyBoard, Inc., the Video Operational Training Course or a Certified FlyBoard Inc.

  • Page 2: Safety And General Information

    The FlyBoard ® is an accessory that attaches to any PWC (Personal Watercraft). The PWC propels the FlyBoard through air and water. The FlyBoard propels 90% of the water through the primary nozzle, with the remainder routing through the hand nozzles which ensure stabilization.
  • Page 3 2.The FlyBoard user and PWC driver must be able to swim efficiently. 3.The FlyBoard must be used only by one person. It is strictly forbidden to have two or more persons on the FlyBoard at the same time.
  • Page 4 3. Take off and/or land, on land, or use the FlyBoard near any surface such as rocks, docks, beaches, boats, banks, etc., as the risk of injury near these surfaces is high.
  • Page 5 In water where strong currents are possible, you must have the PWC’s power on to be able to escape the current from pulling the person on the FlyBoard under. If the FlyBoard operator needs to turn the power off, quickly turn the power back on to aid in escaping the water current.
  • Page 6 1 LED light is the minimum and 4 LED lights is the maximum. The FlyBoard user must begin learning with step 1 (1 LED light) for a minimum of 20 minutes of use. More time may be necessary depending on user capabilities.

  • Page 7: Maintenance

    Never trailer or launch the Jet Ski with the 180 degree elbow on back of the PWC. WHERE TO PRACTICE THE FlyBoard? The FlyBoard can be used in both closed water (ex. lakes) and in open water (ex. ocean) provided that the minimum water depth of 8 feet is respected. 12 feet when diving.
  • Page 8 After two hours of operation of the FlyBoard, check and make sure the allen head bolts that hold the hose housing in back of the PWC are tightened. d. Each day you use the FlyBoard make sure the boots screws are tightened. ...
  • Page 9 “FlyBoard - Service” within 15 days after purchase. Zapata Racing does not guarantee the FlyBoard if not used as described in this manual. The warranty is limited and covers only defective parts. The warranty does not cover wear and tear on parts.
  • Page 10 1-800-599-9581 or 352-388-1092 to request one to be sent to you. FlyBoard User and Safety Manual © 2012 FlyBoard Inc. All Rights Reserved. Please See Manual for legal information and warranty information. FlyBoard Manual...
  • Page 11 PHASE 01: PWC CONNECTION ASSEMBLY 001 : CONNECTED TO THE PWC INSTEAD OF THE OUTLET CONE USING THE ADAPTER KIT AS EXPLAINED IN THE “FLYBOARD ADAPTER ASSEMBLY” SHEET ACCORDING TO THE PWC MODEL (SEE PICTURE) 014: TORQUE: 13 LB/ft, BEFORE TORQUE PLACE THE PROTECTION SOCK REP.006 UPWARDS (SEE PICTURE)
  • Page 12 PHASE 03 : PIVOTAL HOSE CONNECTION PHASE 04 : Y CONNECTOR ASSEMBLY 1” Screws 014 : TORQUE 13 LB/ft 022 : TORQUE 7 LB/ft USE LIGHT TORQUE BRAKE...
  • Page 13 PHASE 05 : LEFT NOZZLE AND PIVOTAL ASSEMBLY PHASE 06 : RIGHT NOZZLE AND PIVOTAL ASSEMBLY 022 : TORQUE 7 LB/ft USE LIGHT TORQUE BRAKE 1” Screws 028 : TORQUE 7 LB/ft USE LIGHT TORQUE BRAKE 7/8” Screws 1” Screws 022 : TORQUE 7 LB/ft USE LIGHT TORQUE BRAKE 028 : TORQUE 7 LB/ft USE LIGHT TORQUE BRAKE 7/8”...
  • Page 14 PHASE 07 : BOARD ASSEMBLY PHASE 08: LEFT STABILIZER TUBE ASSEMBLY NOTE : SAME FOR THE RIGHT STABILIZER TUBE ASSEMBLY 034 : TORQUE 12 LB/ft USE LIGHT TORQUE BRAKE 1” Screws 035 :TIGHTEN THE SHOES IN ORDER TO GUARANTEE A GOOD FEET MAINTENANCE AND STABILITY 036 : TORQUE 7 LB/ft USE LIGHT TORQUE BRAKE 1 3/8”...
  • Page 15 PHASE 10: FULL ASSEMBLY 039 : TORQUE 7 LB/in A05 : BEFORE TIGHTENING THE CLAMP REP.036 DIRECT THE HANDLES TOWARDS THE FRONT OF THE FLYBOARD A05: TIGHTEN MODERATELY THE VELCRO ON THE ARMS WHEN USING THE FLYBOARD NOTE: SAME FOR THE RIGHT STABILIZER ASSEMBLY, REPLACE REP.005 BY REP.006...
  • Page 16 NOTES KAF01 ASSEMBLY: SEADOO FLYBOARD ADAPTER FLYBOARD ADAPTER KIT 01 – SEADOO CHC M8x30 SCREW 1 SPECIAL RING FOR A KAF01 201 : TORQUE 21 LB/ft USE MEDIUM TORQUE BRAKE...
  • Page 17 NOTES KAF 02 ASSEMBLY SEADOO 2010 FLYBOARD ADAPTER FLYBOARD ADAPTER KIT 02 – SEADOO 2010 CHC M8x80 SCREW SEADOO 2010PUMP ADAPTER SEADOO 2010 PUMP BRACE FOR A KAF02 204 : TORQUE 21 LB/ft USE MEDIUM TORQUE BRAKE...
  • Page 18 NOTES KAF 03 ASSEMBLY KAWASAKI 15F FLYBOARD ADAPTER FLYBOARD ADAPTER KIT 03 – KAWASAKI 15F 2 SPECIAL RING KAWASAKI 15F PUMP ADAPTER CHC M8x80 SCREW FOR A KAF03 201 : TORQUE 21 LB/ft USE MEDIUM TORQUE BRAKE...
  • Page 19 NOTES KAF 03 ASSEMBLY KAWASAKI ULTRA FLYBOARD ADAPTER FLYBOARD ADAPTER KIT 03 – KAWASAKI ULTRA KAWASAKI ULTRA PUMP ADAPTER SPECIAL RING 2 CHC M8x80 SCREW FOR A KAF04 201 : TORQUE 21 LB/ft USE MEDIUM TORQUE BRAKE...
  • Page 20 NOTES KAF 05 ASSEMBLY YAMAHA FLYBOARD ADAPTER FLYBOARD ADAPTER KIT 05 – YAMAHA M10x120 SPECIAL CREW YAMAHA PUMP BRACE YAMAHA PUMP ADAPTER FOR A KAF05 210 : TORQUE 21 LB/ft USE MEDIUM TORQUE BRAKE...
  • Page 21 NOZZLE KIT ADAPTER 01 – SEADOO KAN01 ASSEMBLY: SEADOO NOZZLE ADAPTER QUICK BALL SEADOO TRIM ADAPTER SEADOO BALL ADAPTER SEADOO CAP M8 LOCKNUT M8 RING TCZHC M8x40 SCREW SPECIAL RING 3 SEADOO NOZZLE ADAPTER NOZZLE EQUIPPED INTERFACE FOR A KAN01 213 : TORQUE 21 LB/ft 216: CONNECT TO THE NOZZLE INSTEAD OF…...
  • Page 22 NOZZLE KIT ADAPTER 02 – YAMAHA KAN02 ASSEMBLY: YAMAHA NOZZLE ADAPTER YAMAHA SCREW BRACE YAMAHA BALL ADAPTER YAMAHA TRIM ADAPTER YAMAHA NOZZLE ADAPTER QUICK BALL M8 LOCKNUT M8 RING TCZHC M8x40 SCREW NOZZLE EQUIPPED INTERFACE FOR A KAN02 213 : TORQUE 21 LB/ft 221: CONNECT INSTEAD OF THE BALL TRIM (SEE PICTURE) 222: CONNECT INSTEAD OF THE ROD END (SEE PICTURE)
  • Page 23 NOZZLE KIT ADAPTER 03 – KAWASAKI 15F KAN03 ASSEMBLY: KAWASAKI 15F NOZZLE ADAPTER KAWASAKI 15F BALL ADAPTER KAWASAKI 15F NOZZLE ADAPTER QUICK BALL M8 LOCKNUT M8 RING TCZHC M8x40 SCREW SPECIAL RING 3 NOZZLE EQUIPPED INTERFACE FOR A KAN03 213 : TORQUE 21 LB/ft 225: CONNECT INSTEAD OF THE ROD END (SEE PICTURE)
  • Page 24 NOZZLE KIT ADAPTER 04 – KAWASAKI ULTRA KAN04 ASSEMBLY: KAWASAKI ULTRA NOZZLE ADAPTER KAWASAKI ULTRA TRIM ADAPTER KAWASAKI ULTRA BALL ADAPTER KAWASAKI ULTRA NOZZLE ADAPTER QUICK BALL M8 LOCKNUT M8 RING TCZHC M8x40 SCREW SPECIAL RING 3 NOZZLE EQUIPPED INTERFACE FOR A KAN04 213: TORQUE 21 LB/ft 226: CONNECT INSTEAD OF THE ROD END (SEE PICTURE)