Scientek SW6000 Series Operating And Maintenance Manual
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Scientek SW6000 Series Operating And Maintenance Manual

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Operating and Maintenance Manual
Scientek Washer Model SW-6000
Revision-3, Sept. 2007
SCIENTEK™
CART AND UTENSIL WASHER /
CAGE AND RACK WASHER
Model #SW6000 Series
OPERATION AND MAINTENANCE MANUAL
Scientek Technology Corporation
Tel: (604) 940-8084
7943A Progress Way, Delta, BC V4G 1A3
Fax: (604) 940-8085

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  • Page 1 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 SCIENTEK™ CART AND UTENSIL WASHER / CAGE AND RACK WASHER Model #SW6000 Series OPERATION AND MAINTENANCE MANUAL Scientek Technology Corporation Tel: (604) 940-8084 7943A Progress Way, Delta, BC V4G 1A3...

  • Page 2: Table Of Contents

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 TABLE OF CONTENTS SW 6000 SECTION 1 SUMMARY OF SAFETY WARNINGS AND CAUTIONS SECTION 2 GENERAL INFORMATION SECTION 3 PRINCIPLES OF OPERATION 3.1 GENERAL 3.2 CYCLE DESCRIPTION 3.2.1 I...
  • Page 3 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.3 SET-UP MENU 5.3.1 W 5-10 ASHER 5.3.1.1 Cycle Time Settings: 5-11 5.3.1.2 Cycle Temperature Settings: 5-12 5.3.1.3 Cycle Water Supply / Drain Settings 5-13 5.3.1.4 Cycle Lockout 5-14 5.3.1.5 Cycle Description...
  • Page 4 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 APPENDIX B PROGRAM INPUT/OUTPUT ADDRESSES APPENDIX C PANEL ARRANGEMENT AND PLC WIRING CONNECTION DIAGRAM APPENDIX D PROGRAM CYCLE CHARTS 1-10 AND COMMON SETTINGS APPENDIX E SMC VALVE CONFIGURATION APPENDIX F PIPING AND INSTRUMENTATION DIAGRAM...

  • Page 5: Summary Of Safety Warnings And Cautions

    Observance of these safety precautions will minimize the risk of personal injury and/or the possibility of unit damage. The operation and maintenance procedures recommended by Scientek™ are described in this manual. Only these recommended maintenance procedures should be followed.
  • Page 6 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 WARNING: ELECTRIC SHOCK HAZARD - Lock building electrical supply switch to OFF before performing any service on unit. WARNING: CHEMICAL BURN/EYE INJURY HAZARD • When replacing chemical injection components or chemical containers residual detergent might remain in used parts or tubing.
  • Page 7 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 CAUTION: EQUIPMENT DAMAGE HAZARD Be careful when choosing detergents for use with the washer. Detergents with a very high PH can be harmful to stainless steel. CAUTION: EQUIPMENT DAMAGE HAZARD...

  • Page 8: General Information

    Section 2 General Information The product literature included in this section contains factual data relating to the principal characteristics of the Scientek™ SW6000 Series of Cart and Utensil Washers / Cage and Rack Washers. This literature is informative rather than instructional. It provides and conveys, through text and illustrations, a general concept of the equipment, its purpose, capabilities, limitations and technical specifications.

  • Page 9: Principles Of Operation

    Section 3 Principles of Operation 3.1 GENERAL The Scientek™ SW6000 Series Cart & Utensil Washer / Cage and Rack Washer is equipped with an Allen Bradley Micro Logic 1500 Series programmable controller which operates all pre-programmed cycles. The cycle description and operation are described herein on the main control panel (soiled side, if two door pass through unit).
  • Page 10 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 • The controller checks the state of the wash sump float switch. If it is in the closed (sump full) position, then the controller proceeds to the next step. If it is in the open (sump not full) position, then the fill solenoid is opened and fills the sump until the float switch closes at which time the fill solenoid is closed.

  • Page 11: Wash

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 This flushes the sump and drain line, ensuring the complete removal of any remaining prewash residue. • When the flush drain counter has completed its time, the drain valve closes and the fill solenoid remains open for the next step in the cycle.
  • Page 12 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 control valves sequentially turn on and off the flow of circulating water to the left and right side spray arms, and (if so equipped) the quicklock connection. • If the washer is equipped with a detergent neutralization system, and the detergent wash timer has completed, the detergent neutralizer pump timer is initialized.

  • Page 13: Acid Wash (Optional)

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 3.2.3 Acid Wash (Optional) • The WASH indicator message is displayed the machine continues to fill from the end of the prewash flush drain. • During the fill, the ACID indicator message illuminates and the controller activates the acid pump signal that energizes the acid pump timer and pump.
  • Page 14 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 • If the washer is equipped with a detergent neutralization system, and the detergent wash timer has completed, the detergent neutralizer pump timer is initialized. This energizes the detergent neutralizer pump and the NEUTRALIZER indicator is displayed and dispenses neutralizer into the unit.

  • Page 15: Rinse

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 3.2.4 Rinse 1 • The RINSE 1 indicator light display message on the control panel illuminates and the machine continues to fill from the end of the wash flush drain.

  • Page 16: Rinse

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 WARNING: BURN HAZARD • Doors, washer interior and washed wares may be hot. • Hot water/steam may be sprayed through door opening if door is opened too soon - press STOP button and wait until water flow stops before opening door.

  • Page 17: Exhaust

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 • When the power drain timer has completed, the gravity drain timer is initiated. During the gravity drain, the wash pump is deactivated and the drain valve remains open. This allows any residual wash water in the sump, rotating arms and header to drain to the sewer.

  • Page 18: Cycle Interruption

    Operating and Maintenance Manual 3-10 Scientek Washer Model SW-6000 Revision-3, Sept. 2007 3.2.7 Cycle Interruption • When the two stage STOP button (red) is pressed during a cycle, all electrical components shut off, stopping washer operation. • If a door is opened during a cycle, the door switch is activated, all electrical components shut off and the washer stops.

  • Page 19: Description Of Control Panel And Switches

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 Section 4 Description of Control Panel and Switches 4.1 POWER OFF/ON Two position maintained - illuminated green “On” Turns on the power to the washer controls (120 V). Initial start up procedure must be turned to “On”...

  • Page 20: Service Off/On

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 4.3 SERVICE OFF/ON Two position key operated switch give supervisor or maintenance personnel access to “Locked-out” features. “Off” position with key removed would be the normal operating condition for user. Key in and turned to “On” position unlocks access to touch screen buttons, “Set-up Menu”...

  • Page 21: Rear (Clean-End) Controls

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 WARNING: BURN HAZARD • Allow unit to cool down before performing any service on pump, piping and valves. Motor, pump, valves and piping surfaces become very hot during unit operation Wear gloves and face protection 4.4 REAR (CLEAN-END) CONTROLS...

  • Page 22: Preliminary Procedure

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 4.6 PRELIMINARY PROCEDURE 1. Ensure that all of the services to the washer have been turned on (steam, water, air, etc.). 2. Open chamber door and check that large filters are installed and clean.

  • Page 23: Loading The Washer

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 4.7 LOADING THE WASHER 1. Open door and roll filled rack or cart into washer. If a Quicklock cart is being used, ensure that the Quicklock flange on the cart fits snugly over the corresponding fitting mounted on the washer floor.

  • Page 24: Shutdown Procedures

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 4.8 SHUTDOWN PROCEDURES 1. Turn the POWER switch to the OFF position. 2. Close all of the supply valves for the unit. 3. Position the building electrical supply switch (circuit breaker) to the OFF position.

  • Page 25: Panel View Touch Screen Control

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 Section 5 Panel View Touch Screen Control Scientek Technology Corporation Tel: (604) 940-8084 7943A Progress Way, Delta, BC V4G 1A3 Fax: (604) 940-8085...

  • Page 26: Main Menu Screen

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.1 MAIN MENU SCREEN The MAIN MENU screen displays general information about the washer including system date and time. The navigation button is provided to access the Operation Screen.

  • Page 27: Operation Screen

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.2 OPERATION SCREEN The Operation Screen provides all information and controls needed to operate the washer. On the bottom of the screen there are four control buttons: Start, Stop/Cycle Reset, Exhaust and Quick-Lock.

  • Page 28: Control Buttons

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.2.1 Control Buttons: Start PB The Start PB is used to start / restart the washer operation. Stop / Cycle Reset PB The Stop / Cycle Reset PB is used to interrupt any ongoing operation.

  • Page 29: Navigation Buttons

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.2.2 Navigation Buttons Cycle Select PB This PB brings up the list of the available cycles, where the operator selects the one that suits the need. Blue button prompts that the selection is possible, while the gray button allows access to the list and review of the cycles, but changing the selection is not possible at that stage.

  • Page 30: Status Indication

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.2.3 Status Indication: Cycle Indicator: The Cycle Indicator shows the cycle that has been selected or currently running. Step Indicator: The Step indicator graphically presents progress of the cycle execution and the result for each step.
  • Page 31 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 This is a sample of a sequence of information for the Prewash step: Operation Messages: The message window is provided to display the information regarding the washer’s operation, the operation conditions of the control devices and the actions required by the operator.

  • Page 32: Cycle Selection

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.2.4 Cycle Selection: To select a cycle use ‘UP’ or ‘DOWN’ button to highlight the desired cycle and press the “ENTER” button. The screen will change back to the operation screen.

  • Page 33: Ph Alarm Screen

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.2.5 pH Alarm Screen: (Optional, only if pH control system is installed) After the Wash-1 and Wash-2 stages, prior to draining, the system will check the pH level, based on the LOW alarm and HIGH alarm signal from the pH controller. If either alarm signal is present the system will initiate the neutralization process.

  • Page 34: Set-Up Menu

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.3 SET-UP MENU The Set-up menu is accessed from the Main menu screen by pressing the SET-UP MENU button. The Service switch must be in the ON position to enable this button.

  • Page 35: Washer Set-Up Menu

    Operating and Maintenance Manual 5-10 Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.3.1 Washer Set-up Menu This screen is a menu screen leading to other set-up screens. Access is provided to the Cycle settings, those relevant to a particular cycle, and to the Common settings which are relevant to some general features and the to the washer’s...

  • Page 36: Cycle Time Settings

    Operating and Maintenance Manual 5-11 Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.3.1.1 Cycle Time Settings: Select a cycle for which you want to change time parameter(s), using the “NEXT CYCLE” button. Use “UP” or ”DOWN” button to highlight the item you want to change and press the “CHANGE VALUE”...

  • Page 37: Cycle Temperature Settings

    Operating and Maintenance Manual 5-12 Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.3.1.2 Cycle Temperature Settings: Select a cycle for which you want to change temperature parameter(s), using the “NEXT CYCLE” button. Use “UP” or ”DOWN” button to highlight the item you want to change and press the “NEW VALUE”...

  • Page 38: Cycle Water Supply / Drain Settings

    Operating and Maintenance Manual 5-13 Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.3.1.3 Cycle Water Supply / Drain Settings Select a cycle for which you want to change the selection for either water supply or drain, using the “NEXT CYCLE” button.

  • Page 39: Cycle Lockout

    Operating and Maintenance Manual 5-14 Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.3.1.4 Cycle Lockout Any wash cycle can be locked out, so that the cycle cannot be selected for operation. Use “UP” or ”DOWN” button to highlight the cycle you want to disable (lock out) or enable.

  • Page 40: Cycle Description

    Operating and Maintenance Manual 5-15 Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.3.1.5 Cycle Description ch cycle can have the label (description) changed so it is more descriptive in regard to the pe of the load being processed or the chemical being used to treat the load or whatever makes sense to the operation personnel.

  • Page 41: Common Time Settings

    Operating and Maintenance Manual 5-16 Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.3.1.6 Common Time Settings Parameters on this screen are common to all ten cycles. The parameters are sorted in two list, each having it “DOWN” and “NEW VALUE” buttons.

  • Page 42: Temperature Reading Off-Set Adjustment

    Operating and Maintenance Manual 5-17 Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.3.1.7 Temperature Reading Off-set Adjustment his screen is provided for calibration of temperature measurements by the individual probes. se ”DOWN” button to highlight the item where you want to change the offset value and ess the “ADJUST OFF-SET”...

  • Page 43: Chemical Description

    Operating and Maintenance Manual 5-18 Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.3.1.8 Chemical Description This screen allows you to customize chemical label descriptions. System provides up to eight characters for each label. Use “UP” or ”DOWN” button to highlight a label whose description you want to change.

  • Page 44: Aqua Pulsing (Spraying Patterns)

    Operating and Maintenance Manual 5-19 Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.3.1.9 Aqua Pulsing (Spraying Patterns) Select a cycle for which you want to select a new spraying pattern, using the “NEXT CYCLE” button. To select a spraying pattern for the cycle press the button with the spraying pattern description inside.

  • Page 45: System Date/Time Adjustment

    Operating and Maintenance Manual 5-20 Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.3.1.10 System Date/Time Adjustment n the Set-Up Menu screen press in the right hand top corner. The numeric keypad will show up, enter the password. The system Configuration ode screen will be shown.

  • Page 46: Miscellaneous Settings

    Operating and Maintenance Manual 5-21 Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.3.1.11 Miscellaneous Settings: Access to this screen is provided by a hidden button on the Set-up Menu Screen, above the ‘UP’ word. The parameters in this section are factory set and normally do not require site adjustment.

  • Page 47: Service Menu

    Operating and Maintenance Manual 5-22 Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.4 SERVICE MENU The service mode is provided to enable testing and troubleshooting the control devices on the washer, i.e. the sensors, push buttons, control valves, pumps’ motors, and chemical pumps.

  • Page 48: Test Plc Output Signals (Motors, Valves, Lights)

    Operating and Maintenance Manual 5-23 Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.4.2 Test PLC Output Signals (Motors, Valves, Lights) hese two screen enable the testing of the washers motors, valves, inidication lights. In order to activate a device the correspondig button needs to be pressed. To deactivate the device press the button again.

  • Page 49: Wash Solution Re-Circulation Tanks

    Operating and Maintenance Manual 5-24 Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.4.4 Wash Solution Re-circulation Tanks: All devices on the wash solution re- circulation tanks can be tested from this screen (transfer pumps and valves, water supply valves and steam supply valve).

  • Page 50: Alarm List

    Operating and Maintenance Manual 5-25 Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.5 ALARM LIST The alarm list holds the information about abnorma onditions that may have occurred during the washer’s operation. The following conditions are monitored: sump water level...

  • Page 51: Password Management

    Operating and Maintenance Manual 5-26 Scientek Washer Model SW-6000 Revision-3, Sept. 2007 5.6 PASSWORD MANAGEMENT In addition to the service key required to access the set-up and service menus, additional four levels of access codes (p asswords) have been set up for the washer’s settings that require restricted access.

  • Page 52: Inspection And Maintenance

    Operating and Maintenance Manual Operating and Maintenance Manual Scientek Washer Model SW-6000 Scientek Washer Model SW-6000 Revision-3, Sept. 2007 Revision-3, Sept. 2007 Section 6 Inspection and Maintenance WARNING: PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD • To avoid personal injury or equipment damage read and understa the manual.

  • Page 53: Weekly Maintenance

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 6.1.2 Weekly Maintenance . Surface Cleaning: • Any com mercial stainless steel cleaner or polish may be used. • Using a da mp cloth or sponge, apply cleaner in a back-and-forth motion, in the same direction as the surface grain.
  • Page 54 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 2. Chamber Interior Depending on the effect and hardness of the local water supply, it will be necessary to remove scale from inside surfaces of the tank. The scale can be remove d with a commercial scale remover.

  • Page 55: Six Month Maintenance

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 4. Door Operation Check the operation of the door(s) to ensure smooth operation. The door(s) should not stick or be excessively heavy. WARNING: BURN HAZARD • Doors , washer interior and washed wares may be hot.
  • Page 56 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 WARNING: ELECTRIC SHOCK AND/OR BURN HAZARD • Lock building electrical supply disconnect switch to OFF, close steam, water and air supply valv es, and position power switch to OFF before performing any service on the unit.
  • Page 57 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 WARNING: BURN HAZARD • Allow unit to cool down before performing any service on pump, piping and valves. Motor, pump, valves and piping surfa ces become very hot during unit operation...

  • Page 58: Field Test Procedure

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 Section 7 Field Test Procedure WARN ING: PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZA • To avoid personal injury o r equipment damage read and understand the manual. • Only qualified service personnel should make repairs and adjustments to this equipment.

  • Page 59: Cycle Test

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 7.2 CYCLE T EST WARNING: FALL HAZARD To prevent falls, keep floors dry. Promptly clean up any spills or drippag 2. Turn POWER switch to the ON position. CAUT...

  • Page 60: Cycle Complete Check

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 7.4 CYCLE COMPLETE CHECK 1. Verify that the CY CLE COMPLETE display and indicator light is illuminated. 2. Inspect all piping, valves, flanges and gaskets for leaks. 3. Press th...

  • Page 61: Troubleshooting

    Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 Section 8 Troubleshooting Should the unit appear to be malfunctioning, the following chart will help indicate some probable causes and their solutions. WARNING: PERSONAL INJURY AND/OR EQUIPMENT DAMAGE AZARD •...
  • Page 62 Tro ubleshooting Chart, or if a problem curs a th t is not described on the chart, please call you local Scientek™ representative. Ne ver permit unqualified persons to work on the washer. Use the Troubleshooting Chart as follows: •...
  • Page 63 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 TROUBLESHOOTING TABLE Sta s Trouble Cause/Correction ◊ • Before Control panel Building main power disconnect is not turned on - turn power beginni is not • operating. POWER switch is not set to ON - turn power on.
  • Page 64 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 Status Trouble Cause/Co rrection ◊ • Water leaks Chamber overflowing because chamber float switch is from washe malfunctioning - check electrical connections to switch. Check operation of switch. Clean switch contacts or replace switch as necessary.
  • Page 65 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 Status Trouble Cause/Correction ◊ • Temperature If steam-heated unit, faulty steam solenoid supply valve incoming wate repair or replace as necessary. • is too low and If steam-heated unit, steam supply valve not fully open - open...
  • Page 66 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 Status Trouble Cause/Correction ◊ • During the The machine Temperature Set Point too high - verify the Set Point and final rinse. "hangs up" in adjust. • the middle of...
  • Page 67 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 tatus Trouble Cause/Correction ◊ • 5) During Vapor not Vent damper not opening - check that ve removed is ope ning and repair or replace as exhaust from necessary step.
  • Page 68 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 Ap endi x A F PLATE S & SERIAL PLATE Scientek Technology Corporation Tel: (604) 940-8084 7943A Progress Way, Delta, BC V4G 1A3 Fax: (604) 940-8085...
  • Page 69 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 Appendix B PROGRAM INPUT/OUTPUT ADDRESSES Scientek Technology Corporation Tel: (604) 940-8084 7943A Progress Way, Delta, BC V4G 1A3 Fax: (604) 940-8085...
  • Page 70 PLC I/O LIST MODEL: SW-6000 Series DATE & REV.: Oct 14, 2005 / REV.4 Location ADDRESS DEVICE DESCRIPTION WIRE# REMARK I:0.0/00 I:0.0/00 2-WAY SW CONTROL OFF/ON I:0.0/01 I:0.0/01 KEY SW SERVICE OFF/ON SWITCH I:0.0/02 I:0.0/02 PULL CABLE EMERGENCY PULL CABLE I:0.0/03 I:0.0/03 E-STOP's...
  • Page 71 PLC I/O LIST MODEL: SW-6000 Series DATE & REV.: Oct 14, 2005 / REV.4 Location ADDRESS DEVICE DESCRIPTION WIRE# REMARK O:0.0/00 O:0.0/00 MAIN WASH PUMP O:0.0/01 O:0.0/01 EXHAUST FAN MOTOR O:0.0/02 O:0.0/02 SOL: ELEC DRYING HEAT COIL O:0.0/03 O:0.0/03 SOL: AIR SUMP HEATER O:0.0/04 O:0.0/04...
  • Page 72 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 Appendix C PANEL ARRANGEMENT AND PLC WIRING CONNECTION DIAGRAM Scientek Technology Corporation Tel: (604) 940-8084 7943A Progress Way, Delta, BC V4G 1A3 Fax: (604) 940-8085...
  • Page 84 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 Appendix D PROGRAM CYCLE CHAR TS 1-10 AND COMMON SETTINGS Scientek Technology Corporation Tel: (604) 940-8084 7943A Progress Way, Delta, BC V4G 1A3 Fax: (604) 940-8085...
  • Page 85 Duration after the drying temperature has reached to TEMPERATURE GUARANTEE S.P. setting Duration after the drying temperature has fallen bellow HEATING S.P. setting Revision: Date: Name: WASHER CONTROL SYSTEM Scientek SW 6000 Series, Cart & Utensil Washer Technology Corporation PROGRAM CHARTS Oct 01, 2007 D. Pekic...
  • Page 86 Duration after the drying temperature has reached to TEMPERATURE GUARANTEE S.P. setting Duration after the drying temperature has fallen bellow HEATING S.P. setting Revision: Date: Name: WASHER CONTROL SYSTEM Scientek 00-Jan-00 SW 6000 Series, Cart & Utensil Washer Technology Corporation PROGRAM CHARTS Oct 01, 2007 D.
  • Page 87 Duration after the drying temperature has reached to TEMPERATURE GUARANTEE S.P. setting Duration after the drying temperature has fallen bellow HEATING S.P. setting Revision: Date: Name: WASHER CONTROL SYSTEM Scientek 00-Jan-00 SW 6000 Series, Cart & Utensil Washer Technology Corporation PROGRAM CHARTS JOB #:...
  • Page 88 Duration after the drying temperature has reached to TEMPERATURE GUARANTEE S.P. setting Duration after the drying temperature has fallen bellow HEATING S.P. setting Revision: Date: Name: WASHER CONTROL SYSTEM Scientek 00-Jan-00 SW 6000 Series, Cart & Utensil Washer Technology Corporation PROGRAM CHARTS JOB #:...
  • Page 89 Duration after the drying temperature has reached to TEMPERATURE GUARANTEE S.P. setting Duration after the drying temperature has fallen bellow HEATING S.P. setting Revision: Date: Name: WASHER CONTROL SYSTEM Scientek 00-Jan-00 SW 6000 Series, Cart & Utensil Washer Technology Corporation PROGRAM CHARTS JOB #:...
  • Page 90 Duration after the drying temperature has reached to TEMPERATURE GUARANTEE S.P. setting Duration after the drying temperature has fallen bellow HEATING S.P. setting Revision: Date: Name: WASHER CONTROL SYSTEM Scientek 00-Jan-00 SW 6000 Series, Cart & Utensil Washer Technology Corporation PROGRAM CHARTS JOB #:...
  • Page 91 Duration after the drying temperature has reached to TEMPERATURE GUARANTEE S.P. setting Duration after the drying temperature has fallen bellow HEATING S.P. setting Revision: Date: Name: WASHER CONTROL SYSTEM Scientek 00-Jan-00 SW 6000 Series, Cart & Utensil Washer Technology Corporation PROGRAM CHARTS JOB #:...
  • Page 92 Duration after the drying temperature has reached to TEMPERATURE GUARANTEE S.P. setting Duration after the drying temperature has fallen bellow HEATING S.P. setting Revision: Date: Name: WASHER CONTROL SYSTEM Scientek 00-Jan-00 SW 6000 Series, Cart & Utensil Washer Technology Corporation PROGRAM CHARTS JOB #:...
  • Page 93 Duration after the drying temperature has reached to TEMPERATURE GUARANTEE S.P. setting Duration after the drying temperature has fallen bellow HEATING S.P. setting Revision: Date: Name: WASHER CONTROL SYSTEM Scientek 00-Jan-00 SW 6000 Series, Cart & Utensil Washer Technology Corporation PROGRAM CHARTS JOB #:...
  • Page 94 Duration after the drying temperature has reached to TEMPERATURE GUARANTEE S.P. setting Duration after the drying temperature has fallen bellow HEATING S.P. setting Revision: Date: Name: WASHER CONTROL SYSTEM Scientek 00-Jan-00 SW 6000 Series, Cart & Utensil Washer Technology Corporation PROGRAM CHARTS JOB #:...
  • Page 95 Emergency Exhaust TEMPERATURE GUARANTEE HOLD TIME (sec): PREWASH WASH-1 WASH-2 RINSE-1 RINSE-2 RINSE-3 RINSE-4 Revision: Date: Name: WASHER CONTROL SYSTEM Scientek 00-Jan-00 SW 6000 Series, Cart & Utensil Washer Technology Corporation PROGRAM CHARTS JOB #: Standard Oct 01, 2007 D. Pekic...
  • Page 96 Duration after the drying temperature has reached to TEMPERATURE GUARANTEE S.P. setting Duration after the drying temperature has fallen bellow HEATING S.P. setting Revision: Date: Name: WASHER CONTROL SYSTEM Scientek 00-Jan-00 SW 6000 Series, Cart & Utensil Washer Technology Corporation PROGRAM CHARTS JOB #:...
  • Page 97 Emergency Exhaust TEMPERATURE GUARANTEE HOLD TIME (sec): PREWASH WASH-1 WASH-2 RINSE-1 RINSE-2 RINSE-3 RINSE-4 Revision: Date: Name: WASHER CONTROL SYSTEM Scientek 00-Jan-00 SW 6000 Series, Cart & Utensil Washer Technology Corporation PROGRAM CHARTS JOB #: Standard Oct 01, 2007 D. Pekic...
  • Page 98 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 Appendix E SMC VALVE CONFIGURATION Scientek Technology Corporation Tel: (604) 940-8084 7943A Progress Way, Delta, BC V4G 1A3 Fax: (604) 940-8085...
  • Page 99 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 Appendix F PIPING AND INSTRUMENTATION DIAGRAM Scientek Technology Corporation Tel: (604) 940-8084 7943A Progress Way, Delta, BC V4G 1A3 Fax: (604) 940-8085...
  • Page 100 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 Appendix G PARTS LIST Scientek Technology Corporation Tel: (604) 940-8084 7943A Progress Way, Delta, BC V4G 1A3 Fax: (604) 940-8085...
  • Page 101 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 Appendix H FINAL RELEASE SHOP DRAWING Scientek Technology Corporation Tel: (604) 940-8084 7943A Progress Way, Delta, BC V4G 1A3 Fax: (604) 940-8085...
  • Page 102 Operating and Maintenance Manual Scientek Washer Model SW-6000 Revision-3, Sept. 2007 Appendix I Warranty Scientek Technology Corporation Tel: (604) 940-8084 7943A Progress Way, Delta, BC V4G 1A3 Fax: (604) 940-8085...
  • Page 103 7943A Progress Way, Delta BC, V4G 1A3 Phone: (604) 940-8084 Fax: (604) 940-8085 E-Mail: service@scientek.net ONE YEAR PARTS AND LABOUR WHAT IS COVERED EXCLUSIONS – WHAT IS NOT COVERED This warranty covers defects in material and workmanship under • Normal maintenance items such as light bulbs, fuses,...

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