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MODEL E2020XT UNIT SERIAL NUMBER _______________________ MANUAL NUMBER: 97411-I EFFECTIVE 04/2016 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (319) 363-8281 | FAX (319) 286-3350 www.highwayequipment.com Copyright 2007 Highway Equipment Company, Inc.
HI-WAY E2020XT PREFACE HEADER PLEASE ! ALWAYS THINK SAFETY FIRST !! The purpose of this manual is to familiarize the person (or persons) using this unit with the information necessary to properly install, operate, and maintain this system. The safety instructions indicated by the safety alert symbol in the following pages supersede the general safety rules.
HI-WAY E2020XT HEADER SAFETY TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
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HI-WAY E2020XT SAFETY CONTINUED HEADER MAINTENANCE INSTRUCTIONS 1� Keep safety decals and signs clean and legible at all times. 2� Replace safety decals and signs that are missing or have become illegible. 3� Replaced parts that displayed a safety sign should also display the current sign.
HI-WAY E2020XT GENERAL SAFETY RULES HEADER OPERATION SECTION 1� Before attempting 6� Stay clear of any moving to operate this unit, members, such read and be sure shafts, couplings and understand universal joints. Make operation adjustments in small maintenance steps, shutting down manual�...
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HI-WAY E2020XT GENERAL SAFETY RULES HEADER OPERATION SECTION 11� Inspect spinner fins, spinner frame mounting and 17� Wear eye protection while working around or on spinner fin nuts and screws every day. Look for unit� missing fasteners, looseness, wear and cracks.
HI-WAY E2020XT GENERAL SAFETY RULES HEADER MAINTENANCE SECTION 1� Maintenance includes all 7� Some parts lubrication, inspection, assemblies adjustments (other quite heavy. Before than operational control attempting adjustments such unfasten any heavy feedgate openings, part or assembly, conveyor speed, etc.)
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HI-WAY E2020XT GENERAL SAFETY RULES HEADER MAINTENANCE SECTION CONTINUED 11� When batteries being charged discharged, they generate hydrogen and oxygen gases. This combination of gases is highly explosive. DO NOT SMOKE around batteries—STAY AWAY FROM FLAME—don’t check batteries by shorting terminals as the spark could cause an explosion.
HI-WAY E2020XT GENERAL SAFETY RULES HEADER INSTALLATION INSTRUCTIONS 1� The selection of the vehicle on which a spreader 6� Do body is to be mounted has important safety weld on aspects. To avoid overloading: v e h i c l e a�...
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HI-WAY E2020XT NOTES This page is intentionally left blank. Please Give Part No., Description 97411-I & Unit Serial No. Page Rev. A...
Other Hi-Way Manuals and Instructions, then V Box Deicing Spreader Installation Instructions. The E2020XT is a hopper-type spreader intended for spreading abrasives and/or chemicals, primarily for ice and snow control. It is available for truck chassis or dump body mounting.
HI-WAY E2020XT INITIAL START-UP HEADER Prior to testing the unit, check the position of the ON-OFF control in the cab. It should be in the OFF position. Do not load the hopper. 1� Check to be sure that no loose parts or other material are in body, on spinner hopper or on spinner disk.
HI-WAY E2020XT GENERAL OPERATING PROCEDURES HEADER Before taking unit out to use, make a “walk-around” inspection to ensure that spreader is not damaged, that all essential parts are in place and that all fasteners are tight and all guards are in place. Check all controls to be sure that they are operating satisfactorily.
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HI-WAY E2020XT GENERAL OPERATING PROCEDURES CONTINUED HEADER In order to determine the spread rates for a particular truck, the following information is needed to perform the required calculations: 1� Calculations require accurate and complete information. a� PTO Data 1. PTO percentage of engine RPM.
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HI-WAY E2020XT GENERAL OPERATING PROCEDURES CONTINUED HEADER MANUAL DUAL SYSTEM When using the manual dual system, conveyor speeds and spinner speeds can be set independently of one another and will remain relatively constant regardless of truck road speed as long as speed is above low idle. Truck road speed, therefore, will affect volume of material spread per mile.
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HI-WAY E2020XT GENERAL OPERATING PROCEDURES CONTINUED HEADER CALIBRATION PROCEDURE The material delivery charts in this manual have been based upon theoretical volumes calculated from expected engine, pump, hydraulic valve and hydraulic motor operating characteristics, together with ideal material flow to conveyor and from conveyor to spinner.
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HI-WAY E2020XT GENERAL OPERATING PROCEDURES CONTINUED HEADER DUMP-OVER CHUTE CONVERSION Remove hair pin from Chute Lock Rod and remove Chute Lock Rod from spinner. Rotate Chute to the dump-over position as shown in Figure 1. Store Chute Lock Rod and hair pin in Storage Holes.
HI-WAY E2020XT LUBRICATION & MAINTENANCE HEADER HYDRAULIC SYSTEM The use of proper oil in the hydraulic system is one of the most important factors for satisfactory operation. Utmost cleanliness in handling the oil cannot be stressed enough. Keep the hydraulic oil in original closed containers, clean top of container before opening and pouring, and handle in extremely clean measures and funnels.
HI-WAY E2020XT LUBRICATION & MAINTENANCE CONTINUED HEADER CONVEYOR CHAIN When conveyor is running, stay out of the body. Stay clear of all moving parts. Entanglement of clothes, any part of your body or anything you have in your hands can cause serious injury.
HI-WAY E2020XT LUBRICATION & MAINTENANCE CONTINUED HEADER LUBRICATION OF BEARINGS Grease in a bearing acts to prevent excessive wear of parts, protects ball races and balls from corrosion and aids in preventing excessive heat within the bearing. It is very important the grease maintains its proper consistency during operation.
HI-WAY E2020XT LUBRICANT & HYDRAULIC OIL SPECIFICATIONS HEADER The lubricant distributor and/or supplier is to be held responsible for the results obtained from their products. Procure lubricants from distributors and/or suppliers of unquestionable integrity, NOTICE! supplying known and tested products. Do not jeopardize your equipment with inferior lubricants. No specific brands of oil are recommended.
HI-WAY E2020XT LUBRICANT & HYDRAULIC OIL SPECIFICATIONS HEADER CONTINUED GEARCASE LUBRICANT Lubricate these assemblies with non-corrosive type SAE 90 EP (extreme pressure) gear oil conforming to MIL-L2105 B multi-purpose gear lubricating oil requirements (API Service GL 4) with ambient temperatures from 40° to 100° F (4.5°...
HI-WAY E2020XT LUBRICATION CHART HEADER Shut off all power and allow all moving parts to come to rest before performing any WARNING maintenance operation. Entanglement with moving parts could cause serious injury. The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance with...
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HI-WAY E2020XT TROUBLESHOOTING HEADER HYDRAULICS SCHEMATIC – MANUAL DUAL VALVE IN CAB HYDRAULICS SCHEMATIC – MANUAL DUAL VALVE AT REAR 97411-I Please Give Part No., Description Page Rev. A & Unit Serial No.
HI-WAY E2020XT STANDARD TORQUES HEADER NATIONAL COARSE (NC) CAP SCREWS CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD SAE GRADE 2 NO MARKINGS SAE GRADE 5 THREE MARKS - 120 DEGREES APART SAE GRADE 8 SIX MARKS - 60 DEGREES APART USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS.
HI-WAY E2020XT INSTRUCTIONS FOR ORDERING PARTS HEADER Order from the AUTHORIZED DEALER in your area� 1� Always give the pertinent model and serial number. 2� Give part name, part number and the quantity required. 3� Give the correct address to where the parts are to be shipped, and the carrier if there is a preference.
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PARTS LIST E2020XT HI-WAY CONVEYOR DRIVE HEADER Bottom panel removed for clarity. ITEM PART NO. DESCRIPTION 39582 39582 Shaft – Drive 27275 27275 Sprocket 6131 6131 Key – Square 20748 20748 Screw – Set 6465 6465 Bearing 82882 82885 Guide – Bearing...
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E2020XT HI-WAY CHAIN SHIELDS HEADER ITEM PART NO. DESCRIPTION 409 SS 304 SS Shield – Chain #2 & #3, Includes 5-7 39614 43696 54118 9’ Units 39615 43697 54119 10’ Units 39616 43698 54120 11’ Units 97715-AA 97732-AA 97749-AA 12’ Units...
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HI-WAY E2020XT CHAIN SHIELDS CONTINUED HEADER 6244 6244 6244 Rivet 9’-10’ Units 88931 88931 88931 Nut - Tee 11’-16’ Units 20318 ---- ---- Bolt – Carriage 3/8 x 1 ---- 71829 71829 Screw - Truss Head 20712 36420 36420 Washer – Lock 3/8...
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E2020XT HI-WAY CONVEYOR CHAIN HEADER ITEM PART NO. DESCRIPTION PINTLE ROLLER Chain – Assy #2 12992 90673 9’ Unit 12993 90674 10’ Unit 12994 90675 11’ Unit 12995 90676 12’ Unit 12990 90677 13’ Unit 39605 90678 14’ Unit 12996 90679 15’...
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HI-WAY E2020XT CONVEYOR CHAIN CONTINUED HEADER ITEM PART NO. DESCRIPTION PINTLE ROLLER Chain – Assy #3 90682 9’ Unit 90683 10’ Unit 90684 11’ Unit 90685 12’ Unit 90686 13’ Unit 90687 14’ Unit 90688 15’ Unit 90689 16’ Unit Chain –...
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E2020XT HI-WAY OILER - CONVEYOR HEADER ITEM PART NO. DESCRIPTION 21982 Valve – Shut-Off 1572 Tank – Wldmt Oiler 21983 Grommet – Rubber 21980 Cap – Vented 21984 Plug – Sleeve 88003 Tube – Oiler 20003 Cap Screw – 1/4 x 3/4 20710 Washer –...
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HI-WAY E2020XT SIGHT WINDOW HEADER ITEM PART NO. DESCRIPTION 80831 Window - Sight 8 x 10 80832-X1 Bar - Retainer Side 80833-X1 Bar - Retainer Top & Bottom 42033 Screw - Truss Head 1/4-20NC x 1 SS 42034 Nut - Lock 1/4-20 SS 97411-I Please Give Part No., Description...
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E2020XT HI-WAY FEEDGATE & JACK HEADER 97411-I Please Give Part No., Description Page Rev. A & Unit Serial No.
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HI-WAY E2020XT FEEDGATE & JACK CONTINUED HEADER ITEM PART NO. DESCRIPTION 409 SS 304 SS 83664 83665 83666 Feedgate Assy, Includes Items 3-6, 8 & 9 2884 36385 36385 Slide – Feedgate LH 2885 36384 36384 Slide – Feedgate RH...
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E2020XT HI-WAY SPINNER - DRIVELINE HEADER Steel disc, standard height spinner shown. 97411-I Please Give Part No., Description Page Rev. A & Unit Serial No.
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HI-WAY E2020XT SPINNER -DRIVELINE CONTINUED HEADER ITEM PART NO. DESCRIPTION 409 SS 304 SS 86720 88873 88873 Hardware – Kit Spinner Mounting 16352 16352 16352 Disc – Assy Steel Spinner Includes 11-13, 30, 31, 33 76794 76794 76794 Disc – Assy Poly Spinner...
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E2020XT HI-WAY SPINNER -DRIVELINE CONTINUED HEADER ITEM PART NO. DESCRIPTION 409 SS 304 SS 20810 76822 76822 Pin – Cotter 3/32 x 1/2 40576 36429 36429 Pin – Hair 6122 6122 6122 Pin – Clevis 3/8 x 2 20742 20742...
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HI-WAY E2020XT SPINNER - DIRECT DRIVE HEADER 25,26 21,22,23 19,22,23 15,18 25,26,27 31,32 6,20 28,29 97411-I Please Give Part No., Description Page Rev. A & Unit Serial No.
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E2020XT HI-WAY SPINNER - DIRECT DRIVE CONTINUED HEADER ITEM PART NO. DESCRIPTION 409 SS 304 SS 87758 88481 88482 Spinner Assy – Steel 88483 88484 88485 Spinner Assy – Polyurethane 87780 88463 88464 Baffle – Wldmt Side 87778 88461 88462 Baffle –...
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HI-WAY E2020XT SPINNER - DIRECT DRIVE CONTINUED HEADER ITEM PART NO. DESCRIPTION 409 SS 304 SS 20319 36409 36409 Bolt – Carriage 3/8 x 1 1/4 20712 36420 36420 Washer – Lock 3/8 20644 36414 36414 Nut – Hex 3/8...
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E2020XT HI-WAY SPINNER - UNDERSLUNG HEADER 97411-I Please Give Part No., Description Page Rev. A & Unit Serial No.
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HI-WAY E2020XT SPINNER - UNDERSLUNG CONTINUED HEADER ITEM PART NO. DESCRIPTION 409 SS 304 SS 87876 88477 88478 Spinner Assy – Steel 88486 88487 88488 Spinner Assy – Polyurethane 87780 88463 88464 Baffle – Wldmt Side 87778 88461 88462 Baffle – Wldmt Rear...
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E2020XT HI-WAY SPINNER - UNDERSLUNG CONTINUED HEADER ITEM PART NO. DESCRIPTION 409 SS 304 SS 20068 36399 36399 Cap Screw – 3/8 x 1 1/4 20319 36409 36409 Bolt – Carriage 3/8 x 1 1/4 20712 36420 36420 Washer – Lock 3/8...
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HI-WAY E2020XT SPINNER MOUNTING KIT HEADER ITEM PART NO. DESCRIPTION 409 SS 304 SS 87845 97143 97145 Support – Pivot RH Wldmt 87846 97144 97146 Support – Pivot LH Wldmt 40576 36429 36429 Pin – Hair 20067 36398 36398 Cap Screw – 3/8 x 1...
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E2020XT HI-WAY INVERTED “V” HEADER ITEM PART NO. DESCRIPTION 409 SS 304 SS 81264-AA 81265-AA 81266 Channel – Hanger V 87790 87880 87884 Inverted V – Wldmt 9’-10’ Units 87877 87881 87885 Inverted V – Wldmt 11’-12’ Units 87878 87882 87886 Inverted V –...
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HI-WAY E2020XT INVERTED “V” - SWINGING HEADER ITEM PART NO. DESCRIPTION 409 SS 304 SS 82625 82626 82626 Bar – Adjustment 20692 36424 36424 Washer – Flat 5/16 20677 42221 42221 Nut – Lock 5/16 20291 42639 42639 Bolt – Carriage 5/16 x 1...
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E2020XT HI-WAY SCREENS HEADER UNIT LENGTH QUANTITY 4’ SCREEN 5’ SCREEN 6’ SCREEN 9’ 10’ 11’ 12’ 13’ 14’ 15’ 16’ 97411-I Please Give Part No., Description Page Rev. A & Unit Serial No.
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E2020XT HI-WAY VALVE - MANUAL, REAR MOUNT HEADER TRUCK CHASSIS MOUNT RESERVOIR 97411-I Please Give Part No., Description Page Rev. A & Unit Serial No.
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HI-WAY E2020XT VALVE - MANUAL, REAR MOUNT TRUCK CHASSIS HEADER MOUNT RESERVOIR CONTINUED ITEM PART NO. DESCRIPTION 310655 Valve Assy – Manual, Rear Mount *31375 Kit - Electrical Control Switch for Dump Valve 34144 Valve – Manual Dual 29784 Adapter – Connector 29752 Adapter –...
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E2020XT HI-WAY HEADER VALVE - SERIES ITEM PART NO. DESCRIPTION 38420 Valve – Control 98779 Bracket – Valve 20003 Cap Screw – 1/4 x 3/4 20011 Cap Screw – 1/4 x 2-1/2 20710 Washer – Lock 1/4 20642 Nut – Hex 1/4 29753 Adapter –...
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E2020XT HI-WAY SPINNER MOTOR HEADER NOTE: Driveline/Underslung (2-Bolt) Motor Shown NOTE: Driveline/Underslung (2-Bolt) Motor Shown 97411-I Please Give Part No., Description Page Rev. A & Unit Serial No.
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HI-WAY E2020XT SPINNER MOTOR CONTINUED HEADER ITEM PART NO. DESCRIPTION Driveline & Direct Drive Underslung 58806 37339 Motor – Hydraulic 30665 30665 Cap Screw 37382 37382 Seal 37383 73546 Flange – Mounting 73473 73473 Seal 37379 37379 Seal – O-Ring...
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E2020XT HI-WAY CONVEYOR MOTOR HEADER 97411-I Please Give Part No., Description Page Rev. A & Unit Serial No.
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HI-WAY E2020XT CONVEYOR MOTOR CONTINUED HEADER ITEM PART NO. DESCRIPTION 1-1/2” 2” 39137 39137 Kit – Seal, Includes Items 2,4,5,10,16,18 & 19 30665 30665 Cap Screw 73471 37382 Seal 73555 73555 Flange – Mounting 73473 73473 Seal 73474 37379 Seal – O-Ring...
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E2020XT HI-WAY GEAR CASE - SINGLE PINION HEADER 97411-I Please Give Part No., Description Page Rev. A & Unit Serial No.
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HI-WAY E2020XT GEAR CASE - SINGLE PINION CONTINUED HEADER ITEM PART NO. DESCRIPTION 36671 Gear Case – Assy Single Pinion 304269-AA 304269-AB Parts - Service, Includes 1-17 37001 304559 Housing – Outboard 37002 304560 Housing – Inboard 37003 304561 Gear – Pinion 11 Tooth...
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E2020XT HI-WAY HEADER DECALS 97411-I Please Give Part No., Description Page Rev. A & Unit Serial No.
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ITEM PART NO. DESCRIPTION 39870 Hi-Way Black 90639 Hi-Way White 83648 E2020XT - Black 90638 E2020XT - White 150034 Decal - Caution Operation & Maintenance Decal - Danger Moving Part Hazard Decal - Caution Hazardous Material 39138 Decal - Warning High Pressure Fluid...
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E2020XT HI-WAY SKIRTING HEADER ITEM PART NO. DESCRIPTION 84191 Skirt – Front 84202 Skirt – Side 9’ Unit 84203 Skirt – Side 10’ Unit 84204 Skirt – Side 11’ Unit 84205 Skirt – Side 12’ Unit 84206 Skirt – Side 13’ Unit 84207 Skirt –...
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HI-WAY E2020XT DUMP BODY MOUNTING - RATCHET WITH TAILGATE HEADER LATCH & STRAP KIT ITEM PART NO. DESCRIPTION 39946 Tailgate Latch Wldmt 71254 Gusset – Mounting RH 71255 Gusset – Mounting LH 21055 Collar – Set 20319 Bolt – Carriage 3/8 x 1 1/4 20644 Nut –...
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E2020XT HI-WAY MOUNTING ANGLES HEADER 2,3,4 2,3,4 2,3,4 ITEM PART NO. DESCRIPTION 31856 Angle – Mounting 20131 Cap Screw – 1/2 x 2 20695 Washer – Flat 1/2 20680 Nut – Lock 1/2-13 81847 Angle – Tie Down 81000 Spring 81848 Mounting –...
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HI-WAY E2020XT HEADER LIGHTS LIGHTS & REFLECTORS ITEM PART NO. DESCRIPTION 39830 Light – Kit Truck Chassis Mount 39852 Light – Kit Dump Body Mount DIRECTIONAL LIGHTS 72734 Light – Kit Directional w/o Controls WARNING LIGHTS 29496 Light – Kit 1 Red Flashing 26421 Light –...
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