Envirotecnics Spill Buddy 3014 Operator's Manual

Envirotecnics Spill Buddy 3014 Operator's Manual

Product recovery system

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Spill Buddy
Product Recovery System
Operator's Manual
PN 3014
Teléfono de soporte técnico
Tel: 872 080 542

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Summary of Contents for Envirotecnics Spill Buddy 3014

  • Page 1 Spill Buddy Product Recovery System Operator’s Manual PN 3014 Teléfono de soporte técnico Tel: 872 080 542...
  • Page 2 REVISIONS DESCRIPTION INITIALS DATE Initial Release 2/26/14 Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com www.envirotecnics.com...
  • Page 3: Spill Buddy Limited Warranty

    WARNING: Unauthorized user modifications or application beyond the published specifications may result in electrical shock hazards or improper operation. Clean Earth Technology, Inc. will not be responsible for any injuries sustained due to unauthorized equipment modifications . Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com www.envirotecnics.com...
  • Page 4: Restrictions And Liabilities

    Caution: Risk of electric shock Direct / Alternating Current Direct Current Alternating Current Protective Earth (ground) Warning: Refer to accompanying documentation Off (Power: disconnection from Mains)  On (Power: Connection to Mains) Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com www.envirotecnics.com...
  • Page 5: Hazard Warnings

    Caution: Site Security. Access to the site and to the Spill Buddy must be controlled at all times. The equipment is specialized and must only be operated by qualified and trained personnel. Clean Earth Technology does not warranty damage to Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com...
  • Page 6: Environmental Equipment Return Policy

    CET reserves the right to refuse delivery of any equipment improperly decontaminated.  CET reserves the right to add a fee of $500.00 to the repair invoice of any equipment or parts not decontaminated to the satisfaction of CET. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com www.envirotecnics.com...
  • Page 7: Environmental Equipment Return Guidelines

    Use a double walled carton of sufficient strength for the weight being shipped.  Use sufficient industry approved, shock-absorbent packing material to protect all surfaces and projecting parts. The items packed should not be able to slide or shift their position within the box. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com www.envirotecnics.com...
  • Page 8: Table Of Contents

    How to Install/Reinstall the Pump ..................19 Battery Maintenance and Charging ..................20 Chapter 3- Troubleshooting ....................23 Chapter 4- System Specifications ..................25 Chapter 5- Equipment Decontamination Procedures ............27 Chapter 6- Equipment Return Policy ..................29 Return Materials Authorization Form ..................31 Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com www.envirotecnics.com...
  • Page 9: Product Introduction

    “Exploded” view of the Probe showing can operate for up to one hour of continuous pumping (approx. 40 gallons) per charge, depending on the the pump, filter, spring and end cap viscosity of the product being pumped. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com www.envirotecnics.com...
  • Page 10 NOTE: For maximum performance, allow the Spill Buddy’s battery to charge overnight before use. Pump Push Button Battery Access Switch (momentary) Cover Recharging Jack Pump Toggle Switch (constant) Winding Knob System Power Switch Spill Buddy Front Panel Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com www.envirotecnics.com...
  • Page 11 Since this is such an important topic, in the next section we will present a few basics to help you or your customers understand the meaning of the various terms defining safe use when operating our equipment. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com...
  • Page 12: Intrinsic Safety 101

    Furthermore, the liquid’s vapor pressure is an important factor and is a measure of a liquid's propensity to evaporate. The higher the vapor pressure, the more volatile the liquid and, thus, the more readily the liquid gives off flammable or explosive vapors. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com...
  • Page 13 Hazardous Substance list. CET uses a red colored fluid but it also can be found in clear, or colored green or blue. This fluid is easily found and can also be used as a pump flooding fluid as defined on page 8. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com...
  • Page 14: Chapter 1- System Operation

    NOTE: Personal Protective Equipment, Level C or D, as defined in OSHA 29 CFR 1910.120, shall be worn as a minimum while operating or cleaning the Spill Buddy unit. A suitable container should be used to contain product. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com...
  • Page 15: Pump Flooding Procedure

    Note: Always save the red caps from installed pumps for future use. Once the flooded pump has been replaced in the Probe (See “Pump Installation” on page19), you are ready to begin operating the Spill Buddy. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com...
  • Page 16: Using The Spill Buddy To Pump Lnapls (Floaters)

    SYSTEM POWER switch on the Front Panel (See page 2). Spill Buddy will respond with one beep every three seconds, which indicates that the unit is ON, and the battery is charged and functional. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com www.envirotecnics.com...
  • Page 17 The pump will not automatically turn itself off when it senses water. b) If, during the course of the day, the pumping rate slows down, check the filter screen first. Use large adsorbent pad to wrap probe between wells to prevent spillage. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com...
  • Page 18: Using The Spill Buddy To Pump Dnapls (Sinkers)

    POWER switch on the Front Panel (See page 2). Spill Buddy will respond with one beep every three seconds, which indicates that the unit is ON, and the battery is charged and functional. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com www.envirotecnics.com...
  • Page 19 The pump will not automatically turn itself off when it senses water. b) If, during the course of the day, the pumping rate slows down, check the filter screen first. Use large adsorbent pad to wrap probe between wells to prevent spillage. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com...
  • Page 20: Chapter 2- Maintenance Operations

    Pump Flooding procedure on page 8 before reinstalling the pump into the Probe. PLEASE NOTE: Leaving moisture in the pump, thereby damaging it, voids the pump warranty. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com www.envirotecnics.com...
  • Page 21: Field Shutdown Procedure

    Avoid using sharp tools such as screwdrivers, knives, etc. to clean the probe inlet slots and holes. Remove the pump assembly before cleaning the Probe (see page 16). Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com...
  • Page 22 Alpha Array™ Sensor Band area is free of coating and debris If persistent residue sticks inside the sensor area, a soft brush or tooth brush is recommended to fully clean sensors. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com www.envirotecnics.com...
  • Page 23: How To Remove The Pump

    The Product Pump is located near the bottom of the probe and is easily accessible. The pump is inserted into the bottom of the probe body and is held in place by the end cap. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com...
  • Page 24 Pump. The Pump then is pushed out of the Probe. Pump Removal/Insertion Tool Threaded Hole Filter Adapter Pins Remove the Pump Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com www.envirotecnics.com...
  • Page 25: Pump Maintenance

    13 and then seal it in a plastic bag to be kept with the system. The Pump Flooding procedure must then be performed before the pump is reinstalled in the Probe. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com www.envirotecnics.com...
  • Page 26: How To Install/Reinstall The Pump

    Probe contacts. The Pump Tool can be used to align the Product Discharge Nipple with the seal. If firm contact is not made, the Pump may not function. Finally, insert the end cap such that both lock buttons snap in place. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com...
  • Page 27: Battery Maintenance And Charging

    Clean Earth can supply optional cables to charge Spill Buddy batteries in the field. One cable can be plugged directly into a cigarette lighter outlet, with the other end plugged directly into the Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com...
  • Page 28 WARNING: If the battery is to be charged in the field with one of these cables then the operator MUST move the Spill Buddy to a nonhazardous area before connecting or disconnecting the batteries. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com...
  • Page 29: Chapter 3- Troubleshooting

    Please be sure to follow the procedure detailed on page 13 every time the Spill Buddy is used. Please note that failure to properly maintain the pump voids the pump’s warranty. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com...
  • Page 30 Do not attempt to tighten the elbow connector as that may Causes & damage internal wiring. Please note that attempting to perform Solutions service on a Spill Buddy under warranty without authorization from CET will void the warranty. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com www.envirotecnics.com...
  • Page 31: Chapter 4- System Specifications

    Optional accessory car battery cable with alligator clips for charging on site. Probe holder Holds probe when not in use. Prevents dripping. Operating temperature 0º to 130º F ambient temperature (-18º to 55º C). Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com www.envirotecnics.com...
  • Page 32: Chapter 5- Equipment Decontamination Procedures

    MAKE SURE that the RMA number is clearly written on the outside of all boxes. CET reserves the right to refuse delivery of any equipment without a CET RMA number clearly displayed on the exterior of the package(s). Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com...
  • Page 33: Chapter 6- Equipment Return Policy

    Any equipment or parts shipped to CET must include the following documentation:  CET RMA/Repair Order form fully completed by customer, including description/name of product Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com www.envirotecnics.com pumped, and the reason for the return.
  • Page 34: Return Materials Authorization Form

    CET reserves the right to refuse delivery of any equipment improperly decontaminated.  CET reserves the right to add a fee of $500.00 to the repair invoice of any equipment or parts not decontaminated to the satisfaction of CET. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com www.envirotecnics.com...
  • Page 35 9. Completely fill out the RMA form. If at all possible, fax the form to us or scan it to attach to an email so that our service department has it ahead of your equipment’s arrival. Envirotecnics Tel: +34 872 080 542 envirotecnics@envirotecnics.com...
  • Page 36 CET reserves the right to refuse delivery of any equipment without a CET RMA number clearly displayed on the exterior of the package(s). Envirotecnics Global Service SL Oficinas y Fabricación:Calle dels Pirineus s/n (esquina Espinau) 17460 - Celrà - Girona Tel: 872 080 542 Fax: 872 080 543 Delegación Madrid: Avda.

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