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User Manual
HELIOS
www.framatome.com
LinkedIn: INTERCONTROLE
4 rue Thomas Dumorey
71100 Chalon sur Saone, France
1
User Manual - HELIOS– Version mardi 9 mars 2021
© Framatome – All rights reserved

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Summary of Contents for Framatome HELIOS

  • Page 1 User Manual HELIOS www.framatome.com LinkedIn: INTERCONTROLE 4 rue Thomas Dumorey 71100 Chalon sur Saone, France User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 2 Connection, disconnection and earthing are provided by the socket fitted to the PoE injector. This socket must be connected ton an electric equipped with a 16 A circuit breaker and having a 30 mA differential circuit breaker. User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 3 In the event of disturbances in the sector, camera focus may be disturbed In the event of electrostatic discharge on the camera lens, camera focus may be disturbed. Don’t touch without precautions. User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 4 The HELIOS product must be controlled by personnel trained and qualified in service and maintenance operations. No user replaceable spare parts are provided. The Product Acceptance Program (IC DTP 36773) can detect any serious malfunctions that require correction.
  • Page 5: Table Of Contents

    • Software introduction HELI-OS ………………..………………………………………….………….…. 24 3. Quick Start 4. Specific operations………………..………………………………………….….…30 • Verification of calibration • IP configuration • Installation of the LUCID driver • Troubleshooting User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 6: Presentation Of Helios

    1. Presentation of HELIOS HELIOS: HEmispherical Light Oriented Sensor User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 7: Contents Of The Package

    Contents of the package USB key POE injector POE injector supply HELIOS Calibration part Ethernet cable User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 8 Contents of the package Contents of the package in option Tablet power supply Touch pad Panasonic FZ-G1 User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 9 Contents of the package Suitcase interior User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 10 • Evaluates the surface reflectance (BTF) • Generates a false-color image (Normal Map) that allows a representation of the orientation of each pixel on the surface User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 11: Visual Inspection

    - reconstruct the 3D of the surface using 2 methods, the light orientation and the Depth From Focus User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 12: Technical Characteristics

    3D profile measurement with repeatability of ± 0,1 mm Field of view on contact : 8 x 8 mm Image resolution : 1200 x 1200 pixels Acquisition time < 5 s User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 13 Operating humidity range : < 80% Tablet operated Windows 10 option (Intel Core i5-7300U vPro, screen 10’’ TFT WUXGA 800 cd/m², IP55) IP68 waterproof option (up to 20 m) User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 14: Connectors

    Ethernet cable from the POE box connected to the tablet Cable connected to the mains supply Ethernet cable connecting HELIOS and the POE power supply User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 15: Software Heli

    2. Software HELI – OS User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 16: Software Introduction Heli-Os

    Software introduction HELI-OS « Acquisition » tab Name a scan Focus distance & field size calculated Variable range of focus Different lighting modes User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 17 Software introduction HELI-OS Lighting modes All on Direct mode Right mode Low angle mode Left mode User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 18 Software introduction HELI-OS « Analysis » tab Data processing Tool « Delete a scan » Name of acquisitions Tool « Delete Measurement » User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 19 Introduction logiciel HELI - OS « Analysis » tab Choose the desired display mode Choice of different textures User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 20 « Analysis » tab Use tools to characterize your area A line for ploting grey values or depth datas Rectangle and circle for measure an area User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 21 Software introduction HELI-OS « Configuration » tab A warning indicates that you are in administrator mode where parameters can be modified User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 22 « Configuration » tab Choose the acquisition mode according to your needs to optimize the control time Only DFF BTF and Normal Map DFF, BTF and NormalMap User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 23 Software introduction HELI-OS « Configuration » tab Check algorithms you need to configure processing User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 24: Quick Start

    3. Quick start User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 25 Quickstart 1. Connect USB key into your computer / tablet 2. Install Arena SDK and check this box User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 26 Quickstart 3. Install the HELI-OS software 4. Open the software when the installation is done Note : The tablet supplied in option already includes User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 27 Start the acquisition by pressing : either on the HELIOS push button 4. Place HELIOS on the either on the “acquisition button of the software defect to be analysed User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 28 Quickstart 7.After acquisition, go to the « Analysis » tab User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 29 Quickstart 8. Select your acquisition 9. Observe the result and/or mesure it using the 3 points User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 30: Specific Operations

    4. Specific operations User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 31: Ip Configuration

    IP configuration Go to the settings of the network device and fix IP adress to the value of 192.168.0.5 User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 32: Installation Of The Lucid Driver

    Installation of the LUCID driver See LUCID document « Helios driver gigE » User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 33 Verification of calibration BTF 1. Position the sensor over this ramp pattern User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 34 Verification of calibration BTF 2. Launch of the acquisition in light mode User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 35 Verification of calibration BTF 3. Analysis tab: process the 3D normal map and draw the 3-point curve User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 36 : Go to the configuration tab – algorithm – 3D – K factor : adjust by dichotomy knowing that if K increase, the measurement decreases User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 37 The 3D focus measurement process is sensitive to temperature, calibration and measurements must therefore be made once the device has been thermalized (about 1 hour) 1. Position the sensor over this drilled holes pattern User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 38 Verification of calibration DFF 2. Focus the 4 patterns locally one by one then in the center and read the focus indices for each depth User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 39 Verification of calibration DFF 3. Open the Excel calibration utility then enter the values obtained User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 40 Verification of calibration DFF 4. Determine the regression coefficients 1 and 2 and record these data in the configuration – acquisition – focus distance User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 41 The results are defined below Type Reference (mm) Precision (mm) Groove 1 mm ±0.2 TFP 3 mm ±0.2 TFP 5 mm ±0.2 TFP 8 mm ±0.3 User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 42: Troubleshooting

    The result of BTF calibration is not in the required range - Realise BTF calibration I can’t find the images of my acquisitions - They are available by following this link : c:\_home\helios\heliosinspections User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...
  • Page 43 Contact Commercial contact : sales.intercontrôle@framatome.com Technical contact : SKOPINSKI Clément clement.skopinski@framatome.com User Manual - HELIOS– Version mardi 9 mars 2021 © Framatome – All rights reserved...

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