Carousel USA MC3 Hardware Manual

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MC3 Enclosure Hardware Manual

Carousel USA has proprietary rights on the information in this document. It is forbidden to copy, duplicate or disclose the

information herein, in whole or in part, or make use of the information, unless permission has been previous ly obtained, in

information herein, in whole or in part, or make use of the information, unless permission has been previous

MC3 Motion Control System

Revised 7/30/2019

Carousel USA

15206 Ceres Avenue

Fontana, CA 92335

www.carousel-usa.com

Proprietary Information

writing, from Carousel USA.

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Summary of Contents for Carousel USA MC3

Page 1 Proprietary Information Carousel USA has proprietary rights on the information in this document. It is forbidden to copy, duplicate or disclose the Carousel USA has proprietary rights on the information in this document. It is forbidden to copy, duplicate or disclose the Carousel USA has proprietary rights on the information in this document.
Page 2: Table Of Contents
PROFESSIONAL ON SITE DURING THE DAY OF INSTALLATION Help get networking wired ......................................4 IP Address ............................................. 5 MC3 EXTERNAL LAYOUT ........................................ 6 ..........................................6 ASIC PERATION ........
Page 3: Being Prepared On Th E Day Of Installatioe Day Of Installatio N
8. Fish the data wire from the MC3 enclosure to the gray plastic junction box in Fish the data wire from the MC3 enclosure to the gray plastic junction box in Fish the data wire from the MC3 enclosure to the gray plastic junction box in the turntable pit.
Page 4: Required : Provide Controller Co Rovide Controller Co Mputer
Required: Provide and Run Ethernet to control panel location The preferred way to join the MC3 system is to run an Ethernet cat5e cable from a The preferred way to join the MC3 system is to run an Ethernet cat5e cable from a The preferred way to join the MC3 system is to run an Ethernet cat5e cable from a network switch to the MC3 enclosure.
Page 5: Ip Address
With most networks the PLC will assign itself an IP address automatically upon connection. While it tries to remain fixed, the IP address of the MC3 controller can connection. While it tries to remain fixed, the IP address of the MC3 controller can connection.
Page 6: Mc3 External Layout
ARDWARE ANUAL 2. MC3 External Layout The electronic equipment electronic equipment that drives the standard MC3 system is mounted in a the standard MC3 system is mounted in a light gray powder coate d steel enclosure. d steel enclosure. A. Basic Operation Use the CCW/CW switch to move the turntable as desired.
Page 7: Power
VFD FAULT A slow blink indicates that the VFD has experienced a fault. This that the VFD has experienced a fault. This may range from insignificant to a severe problem. Contact Carousel USA if a fault is may range from insignificant to a severe problem. Contact Carousel USA if a fault is may range from insignificant to a severe problem.
Page 8: Mushroom Stop Button
MC3 E NCLOSURE NCLOSURE ARDWARE ANUAL Mushroom Sto p Button p Button The Mushroom stop button is meant to be used in a more severe stopping situation The Mushroom stop button is meant to be used in a more severe stopping situation The Mushroom stop button is meant to be used in a more severe stopping situation where the table should stop immediately.
Page 9: Ethernet
An IT professional may be able to use a typical off -the-shelf network bridge network bridge to connect the MC3 wireless ly to the network, however the setup for such a system is outside of ly to the network, however the setup for such a system is outside of ly to the network, however the setup for such a system is outside of the scope or support that Carousel USA offers.
Page 10: Mc3 Internal Layout
Full bill of materials and schematics are available at as requested. A representation of the terminal blocks at the bottom of the MC3 is terminal blocks at the bottom of the MC3 is illustrated below for reference by relevant parties. illustrated below for reference by relevant parties.
Page 11 MC3 E NCLOSURE NCLOSURE ARDWARE ANUAL Manually turn power supply on inside control box. Manually turn power supply on inside control box. Page 11 of 15 www.carousel-usa.com 15206 Ceres Avenue, Fontana CA 92335 (866) 796-5975 usa. m 6370 N. Irwindale Rd. Irwindale, CA 91702 (866) 796...
Page 12: Terminal Blocks
MC3 E NCLOSURE NCLOSURE ARDWARE ANUAL B. Terminal Blocks www.carousel-usa.com 15206 Ceres Avenue, Fontana CA 92335 (866) 796-5975 Page 12 of 15 usa. m 6370 N. Irwindale Rd. Irwindale, CA 91702 (866) 796...
Page 13: Junction Box
MC3 E NCLOSURE NCLOSURE ARDWARE ANUAL 4. Junction Box Full bill of materials and schematics are available at as requested. A representation of Full bill of materials and schematics are available at as requested. A representation of Full bill of materials and schematics are available at as requested. A representation of...
Page 14: Troubleshooting
Technician Note: There may be a n error related to the wiring of error related to the wiring of RS422 between the PLC and VFD, RS422 between the PLC and VFD, please contact Carousel USA f or further ass or further ass istance. D. The alert light is active.
Page 15: The Enclosure Door Doesn't Close
MC3 E NCLOSURE NCLOSURE ARDWARE ANUAL G. The enclosure door doesn't close. The enclosure door doesn't close. There is an interlock system on the disconnect switch. Turn both the disconnect inside There is an interlock system on the disconnect switch. Turn both the disconnect inside There is an interlock system on the disconnect switch.