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TRILETY MCK Instruction Manual

Mck for multicar fumo
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Gebrüder TRILETY Ges.m.b.H.
MCK-M31 1.02
09/ 2018
INSTRUCTION MANUAL
STREET CLEANER
MCK FOR MULTICAR FUMO/ M31
Specifications
Operating Instructions
Maintenance
List of Spare Parts
1
* Optional equipment
Page

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  • Page 1 Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 INSTRUCTION MANUAL STREET CLEANER MCK FOR MULTICAR FUMO/ M31 Specifications Operating Instructions Maintenance List of Spare Parts * Optional equipment Page...

  • Page 2: Table Of Contents

    Sweeping operation ..........................18 2.4.1 Filling the spray-water tank ......................18 2.4.2 Controls Multicar Vehicle ......................19 2.4.3 Control panel MCK sweeper ......................21 2.4.4 Information for operating the vehicle: .................... 21 2.4.5 Starting the sweeping operation ..................... 22 2.4.6 General information for sweeping ....................
  • Page 3 Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 MAINTENANCE ....................35 Chassis and engine ..........................35 Hopper ..............................35 3.2.1 Baffle Plate ............................. 35 3.2.2 Filter Screens ..........................35 3.2.3 Wastewater filter screen ......................... 36 3.2.4 Air Ducts ............................36 3.2.5 Safety Bar ............................

  • Page 4: Specifications

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 SPECIFICATIONS TECHNICAL DATA Permitted total weight 4,800 kg Hopper capacity 2,2 m Water tank capacity** 370 l Sweeping width with standard brush gear (2 brushes) max. 2,000 mm Sweeping width with additional front brush max.

  • Page 5: Technical Description

    09/ 2018 Technical Description The sweeper MCK is designed as an exchangeable unit for Multicar chasses and is partly constructed out of stainless steel (hopper, water tank). The sweeper may be used for cleaning roads, car parks, large public and industrial areas, etc. All the important working functions are controlled by the driver in the cab.

  • Page 6: Base Framework

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 Base Framework The entire sweeper unit is construction onto a robust base framework fabricated out of rectangular tubes. The base framework can be mounted onto the ball joints of the vehicle chassis. Extra holding tubes are fitted into the base framework, to strengthen the construction and to allow that support legs can be inserted.

  • Page 7: Suction Fan Unit

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 Suction Fan Unit The suction fan unit is mounted, elastically supported, at the front end of the base framework. The suction fan unit is fitted with high-performance suction fan blade which has been designed to obtain an optional suction efficiency for the sweepings.

  • Page 8: Front Disk Brush (Optional Equipment)

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 Front Disk Brush (Optional Equipment) To increase the swept width and to facilitate sweeping along kerbstones and sloping kerbs, the sweeper can be fitted with a front brush unit. The front disk brush is mounted onto the vehicles front mounting plate and consists of the following: −...

  • Page 9: Hydraulic System

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 1.10 Hydraulic System Max. flow volume in the brush drive circuit 18 l (can be adjusted on the solenoid valve block of the chassis. The volume is preset and should not be altered)

  • Page 10: Spray Water System

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 1.12 Spray Water System The spray water system is fitted to reduce the quantity of dust raised during the sweeping operation and helps to separate the dust from the sucked debris in the hopper.

  • Page 11: Operation Principle

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 1.13 Operation Principle As the vehicle drives, the disk brushes sweep the debris in front of the suction hood. The swept width can be increased by actuating the front brush* (optional equipment). The front brush also facilitates the sweeping of road bays and between parked cars.

  • Page 12: Operating Instructions

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 OPERATING INSTRUCTIONS SAFETY TIPS  The sweeper may only be operated by trained personnel!  The safety support bar must be inserted under all circumstances when working underneath the tipped hopper!  Before starting work inside the hopper, open the discharge flap as wide as possible;...
  • Page 13 Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018  Special care is necessary when mounting / removing the sweeper unit onto / from the vehicle chassis! Note: Additionally the safety tips specified in the following chapters must also be observed under all circumstances!

  • Page 14: Preparation Of The Multicar Chassis

    • Water pipes for front brush MOUNTING AND DEMOUNTING THE SWEEPER The exchangeable sweeper MCK is designed as a quick-swap body for Multicar chasses and can be easily and quickly mounted onto a Multicar chassis that has been pre-fitted with the appropriate equipment with a few easy steps: To ensure easy connection, the supply lines and cables (hydraulics, electrics, water) are fitted with quick release couplings.
  • Page 15 Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 Wind up the 4 sweeper unit support legs, so that the sweeper unit is in a position that ensures that the vehicle can be driven underneath without touching the sweeper unit. Drive the vehicle underneath the sweeper unit and position the vehicle so that the ball joints are underneath the ball joint receptacles.

  • Page 16: Demounting The Sweeper Unit

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 Model with Front brush 14. Connect the water pipe to the connection at the rear of the vehicle. 15. Lower the front mounting plate and drive the vehicle to the mating plate of the front brush.
  • Page 17 Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 Evenly wind up the support legs so that the sweeper unit is raised from the vehicle. Lift the sweeper unit as high as necessary to ensure that the vehicle can be driven away without touching the sweeper unit.

  • Page 18: Sweeping Operation

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 2.4 SWEEPING OPERATION ! CAUTION ! Vehicles and sweeper units which are not roadworthy and could malfunction should not be put into operation! The following items should be controlled each time before operating: •...

  • Page 19: Controls Multicar Vehicle

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 2.4.2 Controls Multicar Vehicle The controls for the vehicle can vary according to options from Multicar carrier vehicle (see original multicar manual) Adjust hydraulic flow with regulator in cabin or on hydraulic block (right side behind drivers cab)
  • Page 20 Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 Frontbrush left-right and Frontbrush slope raise/lower Adjust on hydraulic valve block on left side beside battery Speedregulator suction fan adjust 55 l/min Speedregulator brushes adjust 12...15 l/min * Optional equipment Page...

  • Page 21: Control Panel Mck Sweeper

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 2.4.3 Control panel MCK sweeper A: flap lock F: waste water circulation system B: debris pick up flap G: suction unit lift/lowering C: waterpump and water suction hood H: frontbrush D: water discbrushes...

  • Page 22: Starting The Sweeping Operation

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 2.4.5 Starting the sweeping operation 1. On the rear sweeper unit , remove the locking pin and washer from the lower transport pin and remove the steel cable that hold the brushes in the raised transport position.

  • Page 23: General Information For Sweeping

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 2.4.6 General information for sweeping • Always pay attention to the disk brushes while sweeping. The disk brushes should only lightly touch kerbstones while the surface is being swept (otherwise heavy wear of the brushes and risk of damage to the brush suspension system).

  • Page 24: Used Water Drainage

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 Note: If during sweeping the spray nozzles begin to spray irregularly, the water tank is empty. Immediately stop sweeping and switch the water pump off. Sweeping without water raises excessive dust, which can cause the suction nozzle to clog and increases the wear of the suction fan.

  • Page 25: Concluding The Sweeping Operation

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 2.4.8 Concluding the sweeping operation 1. Stop the vehicle and engage the hand brake. 2. Completely retract in the front brush* using the joystick 3. Switch the front brush* drive off using switch H on the sweeper control panel.

  • Page 26: Dumping

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 2.4.9 Dumping 1. Stop sweeping. 2. Drive the sweeper to the dumping site, stop the vehicle on as level ground as possible. ! Caution ! Ensure that the dumping position is free from electrical cables or any other obstacles that could touched when the hopper is raised.
  • Page 27 Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 ! Caution ! Prior to actuating the tipping switch ensure that no person is standing behind the vehicle or is endangered in any other way when the hopper is tipped! ! Caution !
  • Page 28 Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 17. Before lowering the hopper, remove the safety support bar; it is possible that the hopper has to be raised a little so that the safety support bar can be removed. 18. Lower the hopper by pressing...

  • Page 29: Working With The Hand Suction Hose

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 2.4.10 Working with the Hand Suction Hose Use the following instructions to work with the rear mounted hand suction hose: ! Caution ! Always wear ear protection when working with the wander hose! 1.
  • Page 30 Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 9. Switch the rotating flashing beacon on. 10. Switch the power take-off drive and the hydraulic system on using the appropriate switches. (see Multicar manual) 11. Increase the vehicle engine speed. 12. Switch the suction fan on using the appropriate switch.
  • Page 31 Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 Note: The shut off plate must be under all circumstances inserted so that no air is sucked in over this opening during the normal sweeping operation. If this opening is not shut off, the suction efficiency while sweeping is greatly diminished.

  • Page 32: Using The High Pressure Water Unit

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 2.4.11 Using the High Pressure Water Unit  The operation of the high pressure wash system should be only performed by trained personnel.  The high pressure spray pistol should not be aimed at persons or any parts that are carrying electrical current.
  • Page 33 Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 • Start the vehicle • Switch the power take-off drive and the hydraulic system on using the appropriate switches. (see Multicar manual) • Increase the engine speed up to approx. 1500 rpm. • Start the high pressure water pump by pressing the appropriate switch which normally starts the suction fan.

  • Page 34: Pressure Adjustment

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 2.4.12 Pressure Adjustment The water pressure from the high pressure water unit is controlled by a regulator fitted to the high pressure pump. Use the following procedure to adjust the pressure: • Tip the hopper.

  • Page 35: Maintenance

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 3 MAINTENANCE The following sections specify the service and adjustment measures required to ensure trouble-free operation of the sweeper. Caution: Do not directly spray any control motors and solenoid valves with high pressure sprays, these parts may be damaged through water penetration.

  • Page 36: Wastewater Filter Screen

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 Remove pin and lower Hold the filter grid forward by hand 3.2.3 Wastewater filter screen Clean the wastewater filterscreen and the tube to suction hood dayli.  Open discharge flap and cleaning flaps left and right.

  • Page 37: Spray Water System

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 SPRAY WATER SYSTEM 3.3.1 Working in Freezing Temperatures Prior to parking the vehicle outside in freezing temperatures, the water system must be completely emptied: 1. Open the drain cock on the underside of the water tank at the left side of the sweeper unit and completely drain the water out of the water tank.

  • Page 38: Water Filter

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 3.3.4 Water Filter The water filter must be cleaned weekly. If necessary, e.g. if the water is very dirty, the filter may have to be checked daily: 1. Close the water inlet into the filter by turning and then removing the orange screw on the water filter.

  • Page 39: Fan Impeller Bearing

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 3. Tip the hopper fully and insert the support bar, then remove the vehicle ignition key and wait until the fan has stopped. 4. Using a strong water jet, spray the suction fan and walls of the fan casing through the exhaust air outlet.

  • Page 40: Sweeping And Suction Unit

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 SWEEPING AND SUCTION UNIT The correct adjustment and condition of the sweeping and suction unit is essential to ensure efficient and trouble-free performance. It is necessary that the sweeping and suction unit is checked every time before starting the sweeping procedure.

  • Page 41: Disk Brush

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 3.5.1.2 Disk Brush The adjustment of the disk brush is dependent on the prevailing local conditions and the type of debris. • Tilt: The disk brush should be tilted slightly forward and outward, to ensure that the front bristles leave a crescent-like pattern of stripes on the road surface while sweeping.
  • Page 42 Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 Mind.100mm Curb Edge Driving direction Picture shows pattern for right hand brush, pattern for left hand brush is mirrored * Optional equipment Page...

  • Page 43: Adjustments

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 • The load pressure of the front brush*( Only for extendable brush) can be regulated by adjusting the stop screw (screwing out = lower load pressure, screwing in = higher load pressure); the maximum load pressure is given by the dead weight of the brush and suspension.
  • Page 44 Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 Loosen the clamping bolts on the track rod and adjust the length of the track rod, the longer the track rod the greater the forward tilt of the brush. When the correct position is obtained, tighten the clamping bolts.

  • Page 45: Front Brush

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 3.5.2.3 Front Brush* ! Caution ! Adjustments should be only performed after the brush drive has been switched off and the vehicle ignition key removed and put in a safe place! • Lateral tilt:...

  • Page 46: Hydraulic System

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 HYDRAULIC SYSTEM 3.6.1 Safety Tips  Maintenance or repair measures on the hydraulic system should only be performed by qualified personnel!  Before performing maintenance or repair measures on the hydraulic system, ensure that appropriate drip pans and oil-binding material are available! ...

  • Page 47: Checking The Hydraulic Oil Level

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 3.6.3 Checking the Hydraulic Oil Level Check daily, with the vehicle at working temperature, the hydraulic oil level using the level gauge on the oil tank. • Control the level of oil using the level glass, eventually clean the level glass with a soft cloth if the level glass is dirty.

  • Page 48: Bleeding The Hydraulic System

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 3.6.6 Bleeding the Hydraulic System After the hydraulic oil has been changed or when air has entered the hydraulic system, the hydraulic system must be bled. Air in the hydraulic system is indicated by: •...

  • Page 49: Troubleshooting

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 TROUBLESHOOTING ! Caution ! Under all circumstances before performing repair measures, observe the safety tips specified in section 2.1 and in the maintenance instructions! 3.7.1 Sweeping and Suction Gear Defect Cause Repair Poor suction efficiency...
  • Page 50 Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 Defect Cause Repair Brushes do not rotate Hydraulic system is defective Check the hydraulic system according to section 3.6 and the instructions of the vehicle manufacturer Excessive amount of dust while Water solenoid valve is not open...

  • Page 51: Hydraulic System

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 3.7.2 Hydraulic System Defect Cause Repair Hydraulic system does not Insufficient hydraulic oil in the Refill the hydraulic tank function trouble-free hydraulic tank of the vehicle Hydraulic filter is very dirty Replace the filter element...

  • Page 52: Maintenance Schedule

    Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 MAINTENANCE SCHEDULE For the vehicle chassis, only the most important points are specified below. For these units, observe the separate manual supplied by the chassis manufacturer! After First 30 to 50 Working Hours •...
  • Page 53 Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 Links und Schwenklager rechts Kehraggregat Pendellager Kehraggregat * Optional equipment Page...
  • Page 54 Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 Frontbesen * Optional equipment Page...
  • Page 55 Gebrüder TRILETY Ges.m.b.H. MCK-M31 1.02 09/ 2018 Yearly or every 1,200 Working Hours: • Change the hydraulic oil and oil filter (Observe the instructions of the vehicle manufacturer) • All the electrical connectors for the hydraulic and water solenoid valves should be...

  • Page 56: List Of Spare Parts

    When ordering spare parts, to ensure that the correct spare parts are delivered, please always specify the machine type, construction year and serial number. These details are stamped on the TRILETY Machine type plate that is fitted to the machine.

This manual is also suitable for:

M31

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