1. Manuals
  2. Brands
  3. SAFI Manuals
  4. Lifting Systems
  5. VISION AS 300
  6. Manual of instructions for installation use maintenance

SAFI VISION AS 300 Manual Of Instructions For Installation Use Maintenance

Crane operator hoist
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
MANUAL OF INSTRUCTIONS
MANUAL OF INSTRUCTIONS
MANUAL OF INSTRUCTIONS
INSTALLATION
INSTALLATION
MAINTENANCE
MAINTENANCE
FOR
USE
VISION AS
AS 300
LIFT

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the VISION AS 300 and is the answer not in the manual?

Questions and answers

Summary of Contents for SAFI VISION AS 300

  • Page 1 MANUAL OF INSTRUCTIONS MANUAL OF INSTRUCTIONS MANUAL OF INSTRUCTIONS INSTALLATION INSTALLATION MAINTENANCE MAINTENANCE VISION AS AS 300 LIFT...
  • Page 3 Dear Customer, We want to thank you for choosing one of SAFI machines, and we are glad to give this manual to you to enable you to safely operate the machine. We suggest you to read carefully this manual before operating the lift in the various phases of installation, use, maintenance, repair, and dismantling.

  • Page 5: Table Of Contents

    Calling at floor control panel ..............6-14 Push-button panel for installation and maintenance........6-15 ERECTION AND DISMANTLING Dangerous zones and residual risks during the erection and dismantling ..7-1 Safety prescriptions ................7-2 Machine transport .................. 7-2 Unpacking ..................... 7-2 LIFT MODEL VISION AS 300 Rev.001...
  • Page 6 Preliminary prescriptions ................. 7-3 Vision AS 300 lift ................... 7-3 Assembly ....................7-5 Operation of the elevator car door opening and lift door ......7-7 Preliminary checks ................. 7-8 7.10 Trestles and doors assembly ..............7-8 In case of electric power supply failure during the mounting dismantling phases of the...
  • Page 7 Fig. 12-13 : Wiring diagram – Cable fancing call ............12-12 Fig. 12-14 : Main electrical box components ............12-13 Fig. 12-15 : Material list #1 .................. 12-14 Fig. 12-16 : Material list #2 .................. 12-15 LIFT MODEL VISION AS 300 Rev.001...
  • Page 8 Table 7 : Components of the self-braking unit ............9-4 Table 8 : Lubrification ..................... 9-5 Table 9 : Speed reducer ..................9-7 Table 10 : Inconveniences to the electric installation ..........10-9 Table 11 : Table of periodic checks ................ 13-25 LIFT MODEL VISION AS 300 Rev.001...

  • Page 9: General Information

    SAFI S.r.l. declares that the information contained in this manual complies with the technical specifications and safety regulations of the machine which this manual concerns about. The...

  • Page 10: Identification Serial No

    Tables must be easily read and fixed to the machine in a permanent way. Here to follow the list of the provided tables and pictures with indications of their positioning on the machine. Number plate (Fig. 1-1). • Table of loads (Fig. 1-1). • Fig. 1-1 : Number plate LIFT MODEL VISION AS 300 Rev001...

  • Page 11: Use Of The Manual

    NOTE: This manual must be kept within reach in case of need for the whole technical life of the machine. “CE” declaration of compliance LIFT MODEL VISION AS 300 Rev001...

  • Page 12: Description

    NOTE: See “CE” Declaration Enclosed. 1.8 Description The builder's yard lift model VISION AS 300 is a tower type of hoisting equipment whose transmission system is obtained by means of a rack and an electric motor-driven pinion. It hoists an elevator car along a supporting mast - tied to the wall or to suitable scaffolds- up to the maximum capacity load of 300 daN.

  • Page 13: Identification, Analysis And Evaluation Of Possible Risks

    22. Risks generated by sudden movements, by lack of steadiness etc. during the maneuver 23. Insufficient visibility from the operator position Special risks generated by the hoisting of people Excessive speed • Fall of people from the elevator car • LIFT MODEL VISION AS 300 Rev001...

  • Page 14: Preventive Measures And Protection From Risks

    2.4 Accomplishment • Check periodically the lifting organs, bolts and anchorages, every three months to be made by the user. • Lubricate and greasing of the lifting organs. LIFT MODEL VISION AS 300 Rev001...

  • Page 15: Rules References

    • EN 60947-5-1:1997, Low-voltage equipment - Part 5-1: Control circuit devices and maneuver elements - Electromechanical devices for control circuits (IEC 60947-5- 1:1997). • ISO 3864, Safety colors and safety symbols. • ISO 4302, Hoisting equipment. Wind loads. LIFT MODEL VISION AS 300 Rev001...
  • Page 16 -Part 1: General principles, introduction and general factors of influence 1. Part 2: Calculation of the resistance of the surface to the pitting. Part 3: Calculation of the resistance of flexion of the gear tooth 1. Part 5: Resistance and quality of materials 1. LIFT MODEL VISION AS 300 Rev001...

  • Page 17: Information On Safety And Devices

    Access to the ground area -reserved to assembly operations of the equipment- must be • precluded and signaled by means of adequate no admittance warning signs. Install special warning signs. • Carry out routine and scheduled maintenance operations on a regular basis. • LIFT MODEL VISION AS 300 Rev001...

  • Page 18: Personnel Qualification

    He/she is enabled to perform electrical interventions when the electric cabinet is lived. Builder technician: technician qualified sent on purpose by SAFI S.r.l. for any complicated repair to perform in particular situations, as per what agreed with the customer.
  • Page 19 Motor connected with parachute brake activated by limit switch: The motor connected to the limit switch is to avoid activation of the electric motor, until the activation of the parachute brake has been found out, and the normal operating condition restored. LIFT MODEL VISION AS 300 Rev001...
  • Page 20 Fiddle the guards and micro switches causes risks to the operator and to any other people around. NOTE: The manufacturer will not be liable for injury or damage to persons, animals or things caused by fiddle with the machine's safety devices. Active safety devices LIFT MODEL VISION AS 300 Rev001...

  • Page 21: Manual Brake Disengaging Device For Emergency Descents: The Manual Disengaging

    IP54, in compliance with the CEI EN 60204-1 standard. The control and power supply voltages for all the accessible machine parts are 110V; moreover both these lines are protected against short-circuiting and accidental contact to earth. LIFT MODEL VISION AS 300 Rev001...
  • Page 22 The acoustic power level emitted by the machine is under the levels allowed, therefore no protection is required to be worn by the operator. • Acoustic data gauged in accordance with the UNI 7712 rule. LIFT MODEL VISION AS 300 Rev001...

  • Page 23: Technical Characteristics

    Table 1 : General features DETAIL HEIGHT m LENGTH m WIDTH m Vertical element dimensions 1,482 0,368 0,258 Elevator car overall dimensions 0,95 Base dimensions 1,05 Fence overall dimensions 1,58 1,73 Table 2 : Dimensions LIFT MODEL VISION AS 300 Rev001...

  • Page 24: Table 3 : Elements

    Access door-frame Exit door-frame Electric panel Gear motor Centrifugal brake Fence door opening slide Mobile limit stop pad for end of stroke Cable trolley Cable guiding device Anchoring rod Table 4 : Weights 1.414 kg LIFT MODEL VISION AS 300 Rev001...

  • Page 25: Lift Components

    5 LIFT COMPONENTS For installing the machine, you must first know the parts composed by: Fig. 5-1 : General view LIFT MODEL VISION AS 300 Rev001...

  • Page 26: Base

    39.5 Anchoring rod Anchoring fixing rod Orthogonal clamps Electric cable (weight per metre) 3.870 TOTAL ADDED WEIGHT (kg) Table 5 : Weights LIFT TOTAL WEIGHT =___5.284_________ kg (Weight at the base + Additional weight) LIFT MODEL VISION AS 300 Rev001...
  • Page 27 A single modular component forms a vertical mast. Each mast 1482 mm high. The vertical masts are joined together by means of galvanized steel screws + nut + elastic washer. Fig. 5-3 : Mast elements LIFT MODEL VISION AS 300 Rev001...

  • Page 28: Fence At The Base

    A mechanical safety device prevents the base door from opening if the elevator car's door is not present. A button panel -for calling the lift- is positioned close to the door and it is used to call the elevator car to the ground. Fig. 5-4 : Fence LIFT MODEL VISION AS 300 Rev001...

  • Page 29: Hoisting Devices And Elevator Car Support

    The cabin is welded to the lifting group that is driven by one self-braking alternating current gear motor and includes the carring frame, the sliding parts (gear motors), the safety device (parachute), the sliding and contrasting rollers and the forks. Fig. 5-5 : Cabin Frame LIFT MODEL VISION AS 300 Rev001...

  • Page 30: Elevator Car With Guardrail

    The electric panel is positioned inside. The elevator car is equipped with a hatch in top of the cabin for the trestles assembly, a gate, an exit to the opposite side. LIFT MODEL VISION AS 300 Rev001...

  • Page 31: Rollers

    Fig. 5-7 : Guard rails 5.7 Rollers The rollers guide the elevator along the column. Here below the types of rollers mounted on the machine. Contrasting roller Slide guiding roller Fig. 5-8 : Rollers LIFT MODEL VISION AS 300 Rev001...

  • Page 32: Anchorages

    The adjustable clamp allows attachment to the structure and the connecting pipe-joint allows locking to the mast element. Fig. 5-9 : Anchorage NEW DRAWEING WITH ANGEL TUBES !!! Fig. 5-10 : Anchorages - Lay-out LIFT MODEL VISION AS 300 Rev001...

  • Page 33: Electric Cables

    It is made up of a tubular section whose shape is adequate to the weight of the cable. The cable-holding arm is equipped with a seat suitably rounded in order to prevent the breakage or the escape of the cable. It is welded on the cabin Cable-holding Fig. 5-11 : Cable-holding arm LIFT MODEL VISION AS 300 Rev001...

  • Page 34: Cable-Guiding Arm

    One end of the cable to the cabin and the other end to the electrical box (in the mid height). The trolley guides the cable through a wheel installed on a frame which is free to move along the hoist mast. Fig. 5-13 : Trolley pre-tensioning device LIFT MODEL VISION AS 300 Rev001 5-10...

  • Page 35: Door Of Access To A Floor

    The access door to level floors can be equipped with an electric limit switch to inspect if the door is closed or open. When the door is open the limit switch cuts the power supply and prevent the car from starting. Fig. 5-14 : Door to acess on the floor LIFT MODEL VISION AS 300 Rev001 5-11...

  • Page 36: Electric Panel

    11. Check the voltage of the electric motors and of the control-panel transformer. If necessary change voltage. 12. Connect the installation to the ground. 13. Connect the electric panel to the power supply. 14. Set the cut-out switch to the "I" position. LIFT MODEL VISION AS 300 Rev001 6-12...

  • Page 37: Description Of Control Panel (Inside The Cabin)

    When the operator wants to stop the cage, he only has to push the floor STOP (9) button before reaching the desired floor. If the floor STOP button is not pressed the machine continues run up to the last floor. LIFT MODEL VISION AS 300 Rev001 6-13...

  • Page 38: Calling At Floor Control Panel

    If the floor STOP button is not pressed the machine continues run up to the last floor. NOTE: When the cabin is at a floor and remains inactive for 30 seconds, the cabin automatically descent to the ground. LIFT MODEL VISION AS 300 Rev001 6-14...

  • Page 39: Push-Button Panel For Installation And Maintenance

    If the rise or descent button is released, the cabin stops. For stop the cabin at the floor, push the floor STOP (2) button before reaching the desired floor. NOTE: during the maneuvers of rise and descent keep the relative buttons pressed. LIFT MODEL VISION AS 300 Rev001 6-15...

  • Page 40: Erection And Dismantling

    • Safety belts in case of necessity. ATTENTION: SAFI does not assume the responsibility for any injuries to people and domestic animals nor for any damage to properties which arise from the non-observance of the precautions given or from the non- use of the DPI specified.

  • Page 41: Safety Prescriptions

    In case of modifications, these must not preclude the use or modify the criterion of use of the machine, and must have been agreed by the manufacturer and specified in the manual of use. LIFT MODEL VISION AS 300 Rev001...

  • Page 42: Preliminary Prescriptions

    7.6 Vision AS 300 lift The model Vision AS 300 is a tower lift that works with the principle of the coupling of a pinion, driven by a gear-motor, with a fixed rack and live up to 93,5 m.
  • Page 43 Fig. 7-1 : Dimension LIFT MODEL VISION AS 300 Rev001...

  • Page 44: Assembly

    49. Fit the trolley in the mast, then remount the two roller to fix the frame to the column. 50. Insert the wheel into the housing, making sure that the cable runs as in picture. LIFT MODEL VISION AS 300 Rev001...
  • Page 45 53. Mount the rubber shock absorber; 54. Secure the door-frame of the cabin access and exit doors to the cabin itself, then mount the parapets on the top of the cabin Fig. 7-3 : Mounting - Doors and parapets LIFT MODEL VISION AS 300 Rev001...

  • Page 46: Operation Of The Elevator Car Door Opening And Lift Door

    The exit of the cabin is divided into two parts. One half gets opened sliding vertically upwards, the other half sliding downwards. The closing of the two parts is ensured by a mechanical door lock. LIFT MODEL VISION AS 300 Rev001...

  • Page 47: Preliminary Checks

    Warning signs, applied inside the hoist way, to avoid the possibility of falling into the hoist way. 7.10 Masts and doors assembly ATTENTION: During the mounting (and dismantling) operations of the mast, two authorized persons must always be present, provided with safety LIFT MODEL VISION AS 300 Rev001...
  • Page 48 After the assembly of all the floor landing doors, it is necessary to proceed with the electric connection among their button panels (for all of them) and with the cable collecting basket plug through the RISE - DESCENT control cable. LIFT MODEL VISION AS 300 Rev001...

  • Page 49: Dismantling

    69. Once arrived to ground level cut off the power to the hoist. Demount the fence doors with their counterweights. LIFT MODEL VISION AS 300 Rev001 7-10...
  • Page 50 75. Demount the frames of the access and exit doors of the cabin. 76. Take out the motor group. 77. Remove the remaining mast and the nuts of the lag bolt and clear the base frame. LIFT MODEL VISION AS 300 Rev001 7-11...

  • Page 51: Use

    (limit switches), scheduled maintenance have not been carried out and when the anchorages are precarious. ATTENTION: SAFI does not assume responsibility for any injury to people or domestic animals or damage to properties arising from the non- observance of the precautions given.

  • Page 52: Obligations And Ban

    Do not position the machine less than 5m from electric lines up to 50.000V and 10m for over 50.000V. • Do not stabilize the lift on crumbly ground. • Under no circumstances may unauthorized personnel use the machine. • Do not overload the lift. LIFT MODEL VISION AS 300 Rev001...

  • Page 53: Hazardous Zones And Residual Risks During The Use

    • Protective gloves ATTENTION: SAFI does not assume the responsibility for any injury to people or domestic animals or damage to properties arising from the non- observance of the precautions given or from the failure in using the DPI required.

  • Page 54: Centrifugal Parachute Brake

    8.6 Centrifugal parachute brake ATTENTION: The parachute brake is supplied by the manufacturer with its protection sealed which for any reason must not be tampered! LIFT MODEL VISION AS 300 Rev001...
  • Page 55 The annual test is compulsory in order to test the efficiency of the parachute brake and it must be required by the user to the manufacturer or to the mandatory! ATTENTION: Grease the parachute brake every 3-4 months! LIFT MODEL VISION AS 300 Rev001...

  • Page 56: Parachute Brake Resetting

    If the descent speed exceeds the set speed, the parachute brake safety system will be automatically activated in order to block the cabin and cut off the current supply to the structure. LIFT MODEL VISION AS 300 Rev001...
  • Page 57 Lever of emergency manual descent Fig. 8-2 : Lever of emergency manual descent LIFT MODEL VISION AS 300 Rev001...

  • Page 58: Maintenance

    If there are any doubts regarding operations to be carried out, contact the technical office of SAFI. •...
  • Page 59 • first of all, carry out the controls as per point 4 • check the conditions of the warning signs • carry out a complete checking on the elevator LIFT MODEL VISION AS 300 Rev001...

  • Page 60: Table 6 : Parts To Lubrificate

    Pinion and racks Lubricate Normal grease Doors mechanical Lubricate Normal grease locking system Doors pulleys Lubricate Normal grease Trestles tube plus rack Lubricate Normal grease Lifting pinions Lubricate Normal grease Table 6 : Parts to lubrificate LIFT MODEL VISION AS 300 Rev001...

  • Page 61: Maintenance Of The Self-Braking Unit

    Brake cap Manual release lever 415.5 Brake springs Snap ring 415.6 Adjustment ring nut Pad (rotor) 415.7 Adjustment ring Clutch sheet-steel Fixing screw Broached hub Fan cover Table 7 : Components of the self-braking unit LIFT MODEL VISION AS 300 Rev001...

  • Page 62: Table 8 : Lubrification

    Arnica Univis Mobil Aero Aircraft ---- Energ D.T.E. Shell Hydraulic 13.5 ol LPT Fluid 4 Grease GR MU Fibrax Mobilple Multifak Jota 0 Energ EP370 x 44 Athesia Grease HT-EP Table 8 : Lubrification LIFT MODEL VISION AS 300 Rev001...

  • Page 63: Modification Of The Braking Torque

    When the brake disk has been worn down to a minimum thickness of 9 mm, it must be replaced. The new brake disc must by no means get in contact with grease or oil! LIFT MODEL VISION AS 300 Rev001...

  • Page 64: Table 9 : Speed Reducer

    To change from mineral oil to synthetic oil or from synthetic oil of a certain type to another, wash the gear drive with accuracy! LIFT MODEL VISION AS 300 Rev001...

  • Page 65: Problem And Solution

    A) Poor voltage Increase power rise/descent push-button source. the elevator does not move but a hum emitted by the electric motors is heard B) Two-phases supply instead of three B) Verify the electric connection LIFT MODEL VISION AS 300 Rev001 10-8...

  • Page 66: Table 10 : Inconveniences To The Electric Installation

    ATTENTION: All intervention on the electric installation must be carried out by qualified personnel only obeying the safety rules over the electric installations, in order to avoid accidents and injuries to the operators! LIFT MODEL VISION AS 300 Rev001 10-9...

  • Page 67: Transport

    Before starting to work make sure that all the safety systems are in working order and in good conditions, that all the bolts, pin jacks, screws and anchor screws fit their housing and are well fastened. Check the braking system of the motor unit working order. LIFT MODEL VISION AS 300 Rev001 11-1...

  • Page 68: Wiring Diagrams

    WIRING DIAGRAMS Fig. 12-1 : Wiring diagram - Power supply LIFT MODEL VISION AS 300 Rev001 12-1...
  • Page 69 Fig. 12-2 : Wiring diagram – Motor power supply LIFT MODEL VISION AS 300 Rev001 12-1...
  • Page 70 Fig. 12-3 : Wiring diagram – Emergency circuit LIFT MODEL VISION AS 300 Rev001 12-2...
  • Page 71 Fig. 12-4 : Wiring diagram – Auxiliary LIFT MODEL VISION AS 300 Rev001 12-3...
  • Page 72 Fig. 12-5 : 4 : Wiring diagram – Auxiliary PLC logo expans. LIFT MODEL VISION AS 300 Rev001 12-4...
  • Page 73 Fig. 12-6 : Auxiliary circuit LIFT MODEL VISION AS 300 Rev001 12-5...
  • Page 74 Fig. 12-7 : Wiring diagram – Connectors C1, C2, C3 LIFT MODEL VISION AS 300 Rev001 12-6...
  • Page 75 Fig. 12-8 : Wiring diagram – Terminal box electric panel LIFT MODEL VISION AS 300 Rev001 12-7...
  • Page 76 Fig. 12-9 : Wiring diagram – Cable call floor LIFT MODEL VISION AS 300 Rev001 12-8...
  • Page 77 Fig. 12-10 : Wiring diagram – Floors call connection LIFT MODEL VISION AS 300 Rev001 12-9...
  • Page 78 Fig. 12-11 : Wiring diagram – Box floor call connection LIFT MODEL VISION AS 300 Rev001 12-10...
  • Page 79 Fig. 12-12 : Wiring diagram – Box Fencing connection LIFT MODEL VISION AS 300 Rev001 12-11...
  • Page 80 Fig. 12-13 : Wiring diagram – Cable fancing call LIFT MODEL VISION AS 300 Rev001 12-12...
  • Page 81 Fig. 12-14 : Main electrical box components LIFT MODEL VISION AS 300 Rev001 12-13...
  • Page 82 Fig. 12-15 : Material list #1 LIFT MODEL VISION AS 300 Rev001 12-14...
  • Page 83 Fig. 12-16 : Material list #2 LIFT MODEL VISION AS 300 Rev001 12-15...
  • Page 84 LOG BOOK Directive references This Log book is issued by SAFI to the lift user, in accordance with annex I of the amended directive 98/37/CE. Instructions for safe-keeping This Log book should be considered an integral part of the VISION AS 300 and must accompany the same for its entire life until final disposal.

  • Page 85: Record Book Cards

    ..........................It is certified that as at the above date the technical, dimensional and functional characteristics of the above VISION AS 300 are in conformity with those provided for originally and that any alterations have been transcribed into this Register.
  • Page 86 _____________ _________________________________________________________________________ REPLACEMENT OF MECHANISMS Date..........Description of element............ Manufacturer........ Supplied by................Reason for replacement..................................................................................................................... The person assigned by the company carrying out the replacement The user ________________________________________ _____________ _________________________________________________________________________ LIFT MODEL VISION AS 300 Rev001 13-18...
  • Page 87 ____________________________________________________________________________ REPLACEMENT OF STRUCTURAL ELEMENTS Date..........Description of element............ Manufacturer........ Supplied by................Reason for replacement..................................................................................................................... The person assigned by the company carrying out the replacement The user ________________________________________ _____________ _________________________________________________________________________ LIFT MODEL VISION AS 300 Rev001 13-19...
  • Page 88 ____________________________________________________________________________ REPLACEMENT OF ELECTRICAL COMPONENTS Date..........Description of element............ Manufacturer........ Supplied by................Reason for replacement..................................................................................................................... The person assigned by the company carrying out the replacement The user ________________________________________ _____________ ____________________________________________________________________________ LIFT MODEL VISION AS 300 Rev001 13-20...
  • Page 89 REPLACEMENT OF SAFETY DEVICES AND RELATIVE COMPONENTS Date..........Description of element............ Manufacturer........ Supplied by................Reason for replacement..................................................................................................................... The person assigned by the company carrying out the replacement The user ________________________________________ _____________ ____________________________________________________________________________ LIFT MODEL VISION AS 300 Rev001 13-21...
  • Page 90 FAULTS OF A CERTAIN RELEVANCE AND ACCORDING REPAIR Fault description........................................................Causes........................................................... Repair effected ..............................................................Signature of the SAFI responsible for repair person The user _________________________________________ _____________ Place, Date _________________________________________ ____________ FAULTS OF A CERTAIN RELEVANCE AND ACCORDING REPAIR Fault description..........................
  • Page 91 FAULTS OF A CERTAIN RELEVANCE AND ACCORDING REPAIR Fault description........................................................Causes........................................................... Repair effected ..............................................................Signature of the SAFI responsible for repair person The user _________________________________________ _____________ Place, Date _________________________________________ ____________ ____________________________________________________________________________ FAULTS OF A CERTAIN RELEVANCE AND ACCORDING REPAIR Fault description..........................
  • Page 92 12.2 Periodic checks The user is obliged to observe the maintenance and control schedule described in this instruction booklet. N° DATE DESCRIPTION OF WORK SIGNATURE LIFT MODEL VISION AS 300 Rev001 13-24...

  • Page 93: Table 11 : Table Of Periodic Checks

    Table 11 : Table of periodic checks LIFT MODEL VISION AS 300 Rev001 13-25...

  • Page 94: Servicing

    When requesting service visits, please state the type, model and serial number of the machine. 14.1 Requests for spare parts When requesting spare parts please state the following information: • Type of machine. • Spare part code. • Year of manufacture. LIFT MODEL VISION AS 300 Rev001 14-1...

This manual is also suitable for:

002003

Table of Contents