HANMEY AGF Series Operation, Service & Parts Manual

Flail mower

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FLAIL MOWER

AGF Series

Operation, Service & Parts Manual

For

AGF Off-set Mulcher

H a n m e y

I m p l e m e n t s

Table of Contents

Summary of Contents for HANMEY AGF Series

Page 1 FLAIL MOWER AGF Series Operation, Service & Parts Manual AGF Off-set Mulcher H a n m e y I m p l e m e n t s...
Page 2: Table Of Contents
TABLE OF CONTENTS PAGE General Information ..................Introduction ..................Symbols ....................Safety Labels ..5 ................... Safety Labels ....................6 Safety 7--10 ......................Allowed Use ....................Improper Use ....................Safety in the Workplace ................. Operator's Requirements ................Safety Clothes ....................General Safety Rules ..................
Page 3 Driveline Attachment…………………………………………13 Working Height Adjustment ............Flail Mower Adjustment ..............Drive Belt Adjustment ..............Transport & Storage ................... …………………………………………………..17 Maintenance 18-20 ..................… General Maintenance ................. Gearbox ................... PTO Shaft ..................Parts Drawing 21-24 ..................AG200B drawing ............... ….. Parts list 22-28 ..................
Page 4: General Information
GENERAL INFORMATION NTRODUCTION The AG Flails are primarily designed to mow grass, weeds and light brush. The mowers are assembled for operation with 1000 RPM tractor input only (rated PTO up to 45 HP), and supplied standard with Cat. I lift pins for tractor attachment. The mowers can fit Cat.
Page 5: Safety Labels
SAFETY LABELS AFETY ABELS The safety labels and the information on the machine, listed in the following table, must be necessarily read and respected; failure to follow these warnings can cause death or severe injuries. Make sure that the labels are always present and legible, should this not be the case, contact your nearest Gear more dealer to replace the missing or illegible ones.
Page 6: Safety Labels
SAFETY LABELS H a n m e y I m p l e m e n t s...
Page 7: Safety
SAFETY LLOWED AG flail mowers, as described in this instruction and maintenance booklet, have been specifically designed to mow grass, weeds, and light brush up to 1" diameter. Any other use jeopardizes the operator's safety and the machine integrity. MPROTER The mower was designed to mow grass, weeds, and light brush only.
Page 8: Safety Clothes
SAFETY Mental: Capability of understanding and applying the established rules and safety precautions. Users must pay attention and be sensible for their own and other people's safety. Training: users must have read and studied this manual, its eventual enclosed graphs and schemes and its identification and danger plates.
Page 9: Prepare The Work
REPARE THE Before and when working, do not drink alcohol, take drugs, or any other substances which may alter your capability of working with machine tools. Be sure to have sufficient fuel, to prevent a forced stopping of the machine, maybe during a critical movement. Do not use the equipment under unsafe conditions.
Page 10 rather than monkey spanners, etc. When maintenance or repairs are completed check out that no tools, wiping rags, or other materials are left inside spaces or guides with moving parts. While using the equipment, it is forbidden to make more than one person give directions and make signals.
Page 11: Set-Up
SET UP ATTACHMENT TO THE TRACTOR Before operating the mower, carefully read this Operator's Manual, completely understand the safety instructions, and know how to operate correctly both the tractor and the PTO shaft, reading carefully the instruction manuals of the tractor and PTO shaft manufacturers.
Page 12 SET UP Adjust the third point so that the upper part of the frame is parallel to the ground. Lock all connection parts with the special sway chains or tie rods. It is always good to make sure that the central gearbox axis is parallel to the ground thus reducing the stresses on the power takeoff and extending the working life of the equipment.
Page 13: Driveline Attachment
SET UP DRIVELINE ATTACHMENT Before assembling the PTO shaft, check out that its RPM and direction of rotation match those of the tractor. Moreover, read carefully the instruction manuals of the PTO shaft and the tractor manufacturers. Before starting work, make sure all safety shields are in place.
Page 14: Working Height Adjustment
SET UP WORKING HEIGHT ADJUSTMENT The machine's working height is determined by the position of the rear roller. Lifting the roller the cutters get close to the soil, whereas lowering it the cutters get far from it. After a modification of the working height be sure that the cutters skim the ground; a direct contact with it would cause their wear and this could affect the cutting rotor balance and may cause objects to be thrown out from under the mower deck.
Page 15: Drive Belt Adjustment
SET UP DRIVE BELT ADJUSTMENT Loosen the Screw A and B that locks the support shaft and loosen the counter nut C. Loosen the screws that lock the gear box on the mounting plate D. Adjust the drive belt tension. The correct belt tension is achieved when the belt can be deflected by the belt thickness about 10mm at the center point between the pulleys.
Page 16: Transport & Storage
TRANSPORT & STORAGE WORKING SPEED The working speed depends on quality, diameter and height of the material to be cut; anyway, for efficient mower performance it must be between 2 and 5 MPH. The power takeoff speed must be 1000 RPM maximum. Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut.
Page 17 3. Loosen the set nut and spindle jack to relieve drive belt tension (NOTE: Before next season's use, be sure to adjust the drive belt tension.) 4. Coat all exposed surfaces inside the mower with oil or grease to prevent rusting and pitting during storage. 5.
Page 18: Maintenance
MAINTENANCE MAINTENANCE Maintenance is a fundamental operation to extend life and performances of any agricultural vehicle; taking care of the machine grants you not only a good work execution, but also a longer life of the whole equipment and a greater safety on the workplace.
Page 19: Gearbox
MAINTENANCE FIRST CHECK Check the correct tension of the driving belt Check that all bolts and nuts are tightened After the first 50 hours of work, change oil in the gearbox EVERY 8 HOURS OF WORK Rotate teardrop shaped plate B and grease the shaft support (driveline side) through the lubricating nipple A (picture 1) Grease the shaft support (external side) through the lubricating zerk A (picture 2)
Page 20: Pto Shaft
MAINTENANCE 8hrs/ Daily 50hrs/Weekly Annually Lubricate PTO Shaft Lubricate Caster Wheels Lubricate Blade Spindle Check Gear Box Oil Level Clean Machine Lubricate and Clean PTO Shaft Cover PTO SHAFT MAINTENANCE The PTO shaft is designed to telescope to allow for dimensional changes as the machine goes through its operating range.
Page 21: Parts Drawing
PARTS DRAWING AGFN main frame FRAME ITEM PART NO. ARTICLE NO. NAME mark 1 GB97.1-8 506010055 Plain washer 8 2 GB93-8 506030035 Spring washer 8 3 GB5783-M8x20 501011099 Full thread bolt M8x20 4 EFAGF200.030-N 809820049 Board hanging rod(L=2040) 5 EFAG140.111B 709950010 board（left corner cut）...
Page 22: Parts List
8-3 EFAGF180.015-N 809970011 Body cover (180N) 8-4 EFAGF200.015-N 809820008 Body cover (200N) 8-5 EFAGF220.015-N 809920007 Body cover (220N) 8-6 EFAGF240.015-N 809990007 Body cover (240N) 9-1 VM140.017A 809950002 Blade shaft(140 型)(L=1325) 9-2 VM160.017A 809960002 Blade shaft (160 型)(L=1525) 9-3 VM180.017A 809970002 Blade shaft (180 型)(L=1725) 9-4 VM200.017A 808190007...
Page 23 39 GB3452.1-G-150X3.55 510013277 O sealing ring 40-1 AGZ-140.017-N 809950006 rod(140N) 40-2 AGZ-160.017-N 809960006 rod (160N) 40-3 AGZ-180.017-N 809970006 rod (180N) 40-4 AGZ-200.017-N 809820031 rod (200N) 40-5 AGZ-220.017-N 809920002 rod (220N) 40-6 AGZ-240.017-N 809990002 rod (240N) 41 EFAG140.142-AGMZ 702650044 Nipple seat 42 DIN985-M8 503010761 Lock think nut M8...
Page 24 Big belt pulley (five grooves， 59-2 AGFR245-0000-16 709880017 200-240) 60-1 17X1270 514010005 belt(140N、160N、180N) 60-2 17X1270 514010005 belt(200N、220N、240N) 61-1 VM140.015 809950001 roller(140 型)(L=1220) 61-2 VM160.015 809960001 roller (160 型)(L=1420) 61-3 VM180.015 809970001 roller (180 型)(L=1620) 61-4 VM200.015 806050022 roller (200 型)(L=1820) 61-5 VM220.015 806060022 roller (220 型)(L=2020)
Page 25 2 GB5783-M12x30 501011126 Full thread bolt M12x30 3 GB93-12 506030037 Spring washer 12 4 GB6170-M10 503010046 Hexagon nut M10 5 GB93-10 506030036 Spring washer10 6 GB97.1-10 506010056 Plain washer 10 7 GB5783-M10x40 501011115 Full thread bolt-M10x40 8-1 EFAGF140.027 802680109 Moon plate(140N、 160N、 180N) 8-2 AGFR245-1100-00 809880084 Moon plate(200N、...
Page 26 38 EFAGF140.024 802680095 Side-way swing arm 39-1 EFAGF140.102 702680002 Locking plate 39-2 EFAGF140.102A 707690022 Locking plate 40 EFAGF140.103A 707690023 washer(φ 45*φ 13) 41 EFAGF200.235-N 709820071 Spacer pad 42 GB5782-M24x150 501010836 Half thread bolt M24x150 43 AGFR245-0000-02 709880002 Transportation fixing pin 44 GB5782-M24X120 501010833 Half thread bolt M24...
Page 27 Bolt for 12 EFAG140.190 702480173 hammer(M16X1.5X92) 13 CFW-65X100X10 510020439 FB oil seal 14 GB893.1-100 506060199 Check ring Self-aligning ball 15 GB281-1309 511024245 bearing 16 VM190.111-N 709820040 Right bearing seat 17 GB93-12 506030037 Spring washer12 18 GB5783-M12x30 501011126 Full thread bolt M12x30 19 CFW-45X80X8 510020444 FB oil seal...
Page 28 ITEM PART NO. ARTICLE NO. NAME mark Transportation AGFR245-0000-02 709880002 fixing pin 1 pipeline(L=2000) EFAGF140.022A 702680118 Both way flow VAU-G3/8-B 702710129 valve Pipe line(L=3600) EFAGF140.023J 702680133 Flow control FV10-1-10/2-G3/8 706590117 valve (3/8） Quick change pin QUICK-COUPLING-G 703820055 end G1/2 1/2-G Pipe line(L=3600) EFAGF140.023A 702680116...
Page 29: Limited Warranty
AGFN140-180 gear box assembly（XH50.300Z.03W） AGFN140-180 gear box assembly（XH50.300Z.03W） ITEM PART NO. ARTICLE NO. NAME mark CFW-35X72X10 510020398 FB oil seal 35X72X10 JB4342-35 506060515 Check ring 35 GB297-30207 511016411 Conical roller bearing 30207 GB297-32207 511016440 Conical roller bearing 32207 TZDP-48-35-1 701240035 Adjusting shim 48X35X1 AG14.01.C01 702480001...
Page 30 CBW-00-011B 705290211 ZG3/8 air plug AG14.01.C02-884 702480002 311 shell NFG-RCA-80X10 703340013 Cap 80X10 AG14.01.C03 702480003 311 shell cap ZBT32001.3-ZG3/8- 516010003 19" Tapered plug GB5783-M10X25 501011112 Full thread bolt M10X25 GF140.01.C04 702480147 Input shaft AG14.01.C07 702480007 Leaf spring AG14.01.C06 702480006 AG14.01.C05A 702480148 Main gear AGFN200-240 gear box assembly（AGFR245-0300-00）...
Page 31 GB893.1-90 506060195 Check ring 90 Deep groove ball bearing GB276-6308 511022655 6308 TZDP-90-79-0.4 702650041 Adjusting shim 90X79X0.4 1J-180-053.02 706460023 Shim 56X42X3 AGFR245-0300-02 709880061 Bevel gear wheel AG14.01.C07 702480007 Leaf spring AG14.01.C06 702480006 key AGFR245-0300-01 709880060 Spline shaft 1 GB894.1-42 506060322 Check ring 42 Deep groove ball bearing GB276-6407 511022680...
Page 32 Midway Sales at their registered address within 10 days from date of purchase. The Hanmey product shown in this operation manual is warranted against defects in workmanship and materials for a period of six (6) months from the date of purchase.
Page 33 Commonwealth or State Law, then the manufacturer shall only be liable to the extent expressed in any such law. PRODUCT IMPROVEMENT Due to a continual product development program, Hanmey reserves the right to change models and specifications without notice. CUSTOMER INFORMATION...