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Solflex SonaSafe HD Series Installation Manual

Acoustic housing
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Installation - Manual
HD- Acoustic Housing

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Summary of Contents for Solflex SonaSafe HD Series

  • Page 1 Installation - Manual HD- Acoustic Housing...
  • Page 2 Solflex GmbH Am Feuerstein 282 2392 Wienerwald Austria T: +43223820336 E: office@solflex.eu www.solflex.eu ATU 65324348 FN 337206t Always observe all relevant standards and statutory regulations Subject to change without prior notice. All business transactions based on our Terms and Conditions, available at www.solflex.eu...

  • Page 3: Table Of Contents

    Table of content General information ..................4 Technical Data ................... 4 2.1. Noise protection hood dimensions ..............6 2.2. Dimensions for noise protections hoods with outdoor units ........ 7 Performance sound insulation ............... 8 Warranty ....................9 Safety ...................... 9 5.1.

  • Page 4: General Information

    General information Solflex produces SonaSafe acoustic housing for a wide range of Heat Pump, Air Conditioning and Refrigeration systems. This manual applies to the following series: SonaSafe HD* Serie Technical Data Unique acoustic housing in elegant design made of EPP plastic in RAL7021 black grey.
  • Page 5 Housing Max. Unit Dimensions SonaSafe Weight Dimensions Princip Edition [mm] Type [kg] HD100NP 1155 1385 1100 1020 1050 RAL7021 HDY100NP 1400 1385 1100 1260 1050 Black gray HD200NP 1880 1385 1100 1740 1050 RAL9006 HDS100NP 1155 1385 1100 1020 1050 White HDSY100NP aluminum /...

  • Page 6: Noise Protection Hood Dimensions

    2.1. Noise protection hood dimensions Fig 1 Noise protection hood dimensions (all dimensions in mm) Heat pump type HD(_)100NP HDY(_)100NP HD(_)200NP 1155 1400 1880 1260 Manual HD Acoustic Page 6 Housing Version: 20/2020...

  • Page 7: Dimensions For Noise Protections Hoods With Outdoor Units

    2.2. Dimensions for noise protections hoods with outdoor units Fig 2 Dimensions for noise protection hoods with outdoor units HD(_)100NP HDY(_)100NP HD(_)200NP Series Outdoor unit D to fan middle Minimum distances E - to building wall F - from outdoor unit to building wall From the unit´s bottom edge to the top edge of...

  • Page 8: Performance Sound Insulation

    Class 2 According to DIN en ISO 3744, as third spectrum and octave spectrum. • Measurement of Sound Power (MP2) of the Solflex Sonasafe Sound Insulation Housing Reference source in the housing via a ball surface with 12 microphones. Acoustic Data Class 2 according to DIN EN ISO 3744, as a third spectrum and octave spectrum.

  • Page 9: Warranty

    Warranty 5.3.1. Risk of damage to property and the environment 24 months from delivery. Safety Serious damage to property from Bei unsachgemäßer oder nicht dropping loads; bestimmungsgemäßer Verwendung please observe the instructions in können Gefahren für Leib und Leben des section "Delivery of product".

  • Page 10: Unloading / Transport To Location Of Installation

    6.1. Unloading / transport to location of installation This unit is shipped in parts on a pallet. For unloading, lift the unit by the pallet. Too short forks can damage the acoustic housing. Risk of serious injury or damage to property from dropping loads.

  • Page 11: Mounting

    Mounting At the place of installation, it must be possible to provide impeccable service and maintenance and the necessary air intake of the built-in air-conditioning, refrigeration and heat pump units. When planning the installation site, the guide lines for minimum distances around the air-conditioning, refrigeration and heat pump manufacturer must be respected.

  • Page 12: Setting Up The Outdoor Unit And The Noise Protection Hood

    7.1. Setting up the outdoor unit and the noise protection hood Fundation Fig 3 Condensate drainage, seepage of condensate and strip foundation (cross-section) Outdoor unit Feet for condensate Condensate catch pan including pan heater Floor bracket Reinforced strip foundation HxWxD = 300x160x600 mm Gravel layer for seepage Drainage channel Conduit for refrigerant piping and electrical connecting line (temperature-...
  • Page 13 Fig 4 Dimension Manual HD Acoustic Page 13 Housing Version: 20/2020...

  • Page 14: Design Of The Noise Protection Hood

    7.2. Design of the noise protection hood Components on the noise protection hood Anzahl Designation HD(_)100NP HDY(_)100NP HD(_)200NP Ring element Cover Air intake baffle plate Air outlet baffle plate Base air outlet baffle plate Buffer Top/bottom aluminium frame Aluminium support Buffer support Components not illustrated Holding eyelets...
  • Page 15 In order to assemble the noise protection hood, proceed as follows: 2) Place the installation frame over the heat pumps outdoor unit and arrange the frame so that it has an even gab all around 1) The noise protection hood must be the unit.
  • Page 16 The aluminium frame must now be connected to the base using suitable attachment materials. If a concrete foundation /strip foundation or flagstones are used, you must use corresponding screws and anchor bolts. If the noise protection hood is to be installed on ground that has been prepared for it, use suitable ground anchors.
  • Page 17 Lift the ring element off the outdoor unit again and remove the area that you previously drew. To remove the opening for the piping, use suitable tools such as a cutting knife, a jigsaw or along saw blade. Fig 11 8) Now place the enclosed aluminium supports at the corners of the aluminium frame and attach them.
  • Page 18 Fig 13 Fig 14 11) Now take the baffle plate for the air outlet and slide it into the EPP ring’s groove on the air outlet side Coution! Ensure that the outdoor unit is shut down and secured to prevent a restare during the installation, maintenance and repair times in order to prevent injuries caused by...
  • Page 19 12) Insert the air inlet baffle plate with Fig 17 the foam insulation side to the inside towards the outdoor unit. The baffle 14) The baffle plate for the air outlet plate for the air inlet must rest with the must rest with the side of the foam supporting feet at the bottom on the insulation directly on the outdoor unit.
  • Page 20 Fig 21 18) Now take the baffle plate for the air inlet and install this baffle plate in the air intake at the rear of the HD noise Fig 19 protection hood. 16) Now take the baffle plate base for the air outlet and place it at an angle at the bottom in front of the condensate tray.
  • Page 21 21) The holding eyelets supplied must now be attached to the top of the air outlet baffle place using the corresponding screws. The holding eyelets must be installed on the top of the baffle plate for the air outlet in such a way that the attachment strap I fixed through the grille on the air inlet at the height of the top fastening screw.
  • Page 22 Fig 28 25) All connection son the top and Fig 26 bottom frame, as well as the supports, must be connected completely. Only use 23) The supports to attach the buffer suitable tools for installation in order to (components on the noise protection prevent damage to the aluminium hood on page 19 and the top aluminium profiles.
  • Page 23 26) The buffer supplied (Fig.30) can now be installed using two screws and washers (M8). Two buffers and the corresponding screws are supplied for outdoor units that haver two fans. Fig 31 Fig 30 28) To continue installation, place the next ring element on the elements that 27) Use the M8 x 50mm screws supplied have already been installed.
  • Page 24 31) After installing the ring elements, the aluminium frame can still be seen at the top edge. To install the top cover, you must screw the four M6 x 120 mm threaded rods supplied into the corresponding M6 threaded sleeves. Fig 33 30) Always place each additional ring element completely on the bottom...
  • Page 25 33) Check that all openings provided for Fig 38 fastening on the cover plate are open. If there are blocked openings, use suitable tools to remove any EPP residues from the openings. Fig 37 34) The cover can now be installed on the ring elements and attached using the M6 nuts and washers provided.

  • Page 26: Foundation

    7.3. Foundation Maintenance on the outdoor unit The foundation must meet the relevant static and sound propagation requirements and must feature a proper drain for water. It must be level and smooth. The resonance frequency of the support structure must be distinctly Caution! different from the excitation frequency of the rotating machine components (Heat...
  • Page 27 In order to access the outdoor unit`s As mentioned above, the bottom two or service opening, proceed as follows: three ring elements can remain installed for maintenance. Then remove the 1. Remove the cover plates by undoing corresponding side part of the casing the screws that are used to attach the and open the mounting opening on the cover to the aluminium frame.
  • Page 28 Cleaning and maintenance of the acoustic housing • Remove other dirt with a damp cloth; if necessary, use grease-or oil- dissolving detergents(concentrated neutral detergent with pH between 8 and 9). • Treat galvanized parts with preservation spray. • Regularly lubricate moving parts such as panel locks with a lubrication spray.

  • Page 29: Exploded View Of And Spare Parts List For Noise Protection Hood Hd(_)100Np

    8.1. Exploded view of and spare parts list for noise protection hood HD(_)100NP Exploded view of the housing Fig 42 Spare parts Quantity EDV-Nr. Complete ring element comprising 2x 260882 longitudinal and transverse elements each Rin element on the noise protection hood’s 260881 longitudinal side Ring element on the noise protection hood´s...
  • Page 30 Exploded view of the interior Fig 43 Manual HD Acoustic Page 30 Housing Version: 20/2020...
  • Page 31 Spare parts list for the interior Spare parts Quantity EDV-Nr. Aluminium square pipes, 30x30x2.0 mm (frame) 1102173 Multi-way pipe connector, type 2 (corner connector) 1102174 Multi way pipe, type 3 (T connector) 1102175 Multi-way pipe connector, type 1 (L connector) 1102176 Buffer 260877...

  • Page 32: Exploded View Of And Spare Parts List For Noise Protection Hood Hdy100Np

    8.2. Exploded view of and spare parts list for noise protection hood HDY100NP Exploded view of the housing Fig 44 Spare parts Quantity EDV-Nr. Complete ring element comprising 2x longitudinal 260882 and transverse elements each Rin element on the noise protection hood’s 260881 longitudinal side Ring element on the noise protection hood´s...
  • Page 33 Fig 45 Manual HD Acoustic Page 33 Housing Version: 20/2020...
  • Page 34 Spare parts list for the interior Qunatity EDV-Nr. Spare parts Aluminium square pipes, 30x30x2.0 mm (frame) 1102173 Multi-way pipe connector, type 2 (corner 1102174 connector) Multi way pipe, type 3 (T connector) 1102175 Multi-way pipe connector, type 1 (L connector) 1102176 Buffer 260877...

  • Page 35: Exploded View Of And Spare Parts List For Noise Protection Hood Hd(_)200Np

    8.3. Exploded view of and spare parts list for noise protection hood HD(_)200NP Exploded view of the housing Fig 46 Spare parts Qualitiy EDV-Nr. Complete ring element comprising 2x longitudinal 260882 and transverse elements each Ring element on the noise protection hood’s 260881 longitudinal side Ring element on the noise protection hood´s...
  • Page 36 Exploded view of the interior Fig 47 Manual HD Acoustic Page 36 Housing Version: 20/2020...
  • Page 37 Spare parts list for the interior Quantity EDV-Nr. Spare parts Aluminium square pipes, 30x30x2.0 mm (frame) 1102173 Multi-way pipe connector, type 2 (corner 1102174 connector) Multi way pipe, type 3 (T connector) 1102175 Multi-way pipe connector, type 1 (L connector 1102176 Buffer 260877...

  • Page 38: Grounding

    8.4. Grounding Depending on the local regulations and position, we recommend carrying out a grounding or lightning protection. 8.5. Test run After working on the acoustic housing, the person responsible must ensure that no persons are in the acoustic housing before it is put into operation again.
  • Page 39 Notes Manual HD Acoustic Page 39 Housing Version: 20/2020...
  • Page 40 A-2392 Wienerwald, Austria +43 2238 203 36, office@solflex.eu IM-10/2020-ENG Erste Bank AG, IBAN AT702011129323600200, BIC IBAATWWXXX, UID ATU65324348, FN 337206t, Gerichtsstand Wiener Neustadt, Austria All business transactions based on our Terms and Conditions, available at www.solflex.eu. Subject to change without prior notice.

This manual is also suitable for:

Sonasafe hd100npSonasafe hdy100npSonasafe hd200npSonasafe hds100npSonasafe hdsy100npSonasafe hds200np ... Show all

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