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Table of Contents
Summary of Contents for Linkoln Quicklub 223
- Page 1 User Manual Operation Instructions 2.1A-30008-A04 ® Quicklub VDC-Pumps 223 (without) and 233 (with Data Logger) Microprocessor, Control Unit and Membrane Keypad 4354a01 810-55400-1 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
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Page 2: Fields Of Application
Operation Instructions 2.1A-30008-A04 Fields of Application for Quicklub Progressive Central Lubrication Pumps Industry - Machines Pump Type Pump: Quicklub 223, 233 Reservoir: 2 l - 2XL , 2XLBO 4 l - 4XLBO 8 l - 8XLBO Filling from the bottom 4l, 8l –... -
Page 3: Table Of Contents
User Manual Operation Instructions 2.1A-30008-A04 Table of Contents Page Page Fields of Application ............2 Reading of the data memory “QuickData” (only P233) ..21 Low-level control for grease ..........21 Introduction ..............4 When the reservoir is filled .......... 21 When the reservoir is empty ........ -
Page 4: Introduction
User Manual Operation Instructions 2.1A-30008-A04 Introduction Explanation of Symbols Used The following description standards are used in this manual: Furthermore, you will find the following text symbols in this manual: Safety Instructions Listing of applicable statements Structure of safety instructions: - Subpoint of applicable statements Pictogram 1. -
Page 5: Safety Instructions
User Manual Operation Instructions 2.1A-30008-A04 Safety Instructions Appropriate Use General Safety Instructions Use the 223 and 233 pumps only for dispensing lubricants Lincoln Quicklub centralized lubrication systems in centralized lubrication systems. The pump is designed - are designed state-of-the-art. for intermittent operation. - can be assembled for safe operation. -
Page 6: Pump Models
User Manual Operation Instructions 2.1A-30008-A04 Safety Instructions, continuation Operation, Maintenance and Repair, continuation Lincoln Quicklub centralized lubrication systems ATTENTION! - must be operated only with installed pressure relief val- Risk of bursting if the reservoir is overfilled! When filling the reservoir by means of - must be refilled in regular intervals with clean lubricant pumps with a large delivery volume do not exceed the max. -
Page 7: Identification Code Vdc
User Manual Operation Instructions 2.1A-30008-A04 Identification Code – DC Pump Models P223 Examples of model designations NOTE P223 - 4 - X - L - 1 - K6 - 24 - 2A - 6. - 15 - MF00 Any pump combinations other than the follow- P223 - 2 - X - L - BO 1 - K7 - 24 - 2A - 6. -
Page 8: P233
User Manual Operation Instructions 2.1A-30008-A04 Identification Code – DC Pump Models P233 Examples of model designations NOTE P233 - 4 - X - L - 1 - K6 - 24 - 2A - 6. - 15 - MDF00 Any pump combinations other than the follow- P233 - 2 - X - L - BO 1 - K7 - 24 - 2A - 6. -
Page 9: Description
User Manual Operation Instructions 2.1A-30008-A04 Description Quicklub centralized lubrication pumps Are compact multi-line pumps consisting of the following components: - Housing with integrated motor - Reservoir with stirring paddle and fixed paddle - P223: Control printed circuit board (p.c.b.) P233: Data logger (control p.c.b. -
Page 10: P233 With Datalogger
User Manual Operation Instructions 2.1A-30008-A04 Description, continuation P233 with data logger Control p.c.b. MDF00 The control unit is installed in the housing of the pump behind the membrane keypad (see pos. 11, fig. 2, page 9) as an integrated p.c.b. MDF00. The data logger (fig. -
Page 11: Operating States
User Manual Operation Instructions 2.1A-30008-A04 Description, continuation Control Unit, continuation Pump Display Operating states Failure in the power supply no indication Functions, processes, settings, faults or malfunctions of the Power supply ON right segment pump are indicated on a membrane keypad as shown on the illuminated survey: Failure in the membrane key pad... -
Page 12: Pump Element B7 With Bypass Check Valve
User Manual Operation Instructions 2.1A-30008-A04 Mode of Operation, continuation Pump elements with fixed lubrication output, continuation 1003a95 Fig. 7 The pump element sucks in lubricant 1004a95 Fig. 8 The pump element dispenses lubricant Eccentric Piston Spring Check valve Pump element B7 with bypass check valve 6251b04 6250b04 Fig. -
Page 13: Check Valve
User Manual Operation Instructions 2.1A-30008-A04 Mode of Operation, continuation Pump elements with fixed lubrication output, continuation Check valve Arrangement of the pump elements 1164b95 Fig. 11 Hydraulic diagram of the pump Reservoir with stirring paddle Pump Check valve, spring-loaded Pressure relief valve Return line Pressure line 1163a95... -
Page 14: Setting Of Adjustable Pump Elements
User Manual Operation Instructions 2.1A-30008-A04 Mode of Operation, continuation Pump elements with adjustable lubricant output, continuation 4159a98 Fig. 14 Sectional view: adjustable element adjusting spindle SW 16 pump element body control piston (SW ~ with over flats) gasket delivery piston counternut SW 24 pump cylinder setting dimension... -
Page 15: Retrofit Adjustment Of Max. Lubricant Output
User Manual Operation Instructions 2.1A-30008-A04 Mode of Operation, continuation Setting of adjustable pump elements, continuation Retrofit adjustment of max. lubricant output Unscrew the adjusting spindle (pos.1 ) from the pump NOTE element body (pos.3) until “S” is approx. 30 mm. In order to ensure that the lubricant out- Screw counter nut (Pos.2) onto stop collar of the adjusting put setting will be as exact as possible,... -
Page 16: Return Line Connection
User Manual Operation Instructions 2.1A-30008-A04 Mode of Operation, continuation Pressure relief valve with grease return (optional), continuation Fault indication In the case of a blockage in the system, the grease pushes out the red pin at the pressure relief valve, thus indicating that there is a fault. -
Page 17: Pause Time
User Manual Operation Instructions 2.1A-30008-A04 Mode of Operation, continuation Control p.c.b. with or without data memory, continuation The pause time Pause time - determines the frequency of the lubrication cycles within a working cycle. - is started and stopped with the power supply via the machine contact or the driving switch. -
Page 18: Membrane Keypad
User Manual Operation Instructions 2.1A-30008-A04 Mode of Operation, continuation Membrane keypad 4360a04 4360a01 Fig. 23 P223 membrane keypad Fig. 24 P233 membrane keypad with display and reading window Display Key for acknowledgment of fault Reading window for Key for triggering an addi- indications and setting of time (shift ”QuickData“... -
Page 19: Operator Keys Of The Membrane Keypad
User Manual Operation Instructions 2.1A-30008-A04 Mode of Operation, continuation Display of the membrane keypad, continuation If there is no feedback from the piston detector (initiator) Monitoring time / Malfunction within 30 minutes (monitoring time) from completion of the pause time or from triggering an additional lubrication, the jump switches off immediately. -
Page 20: Reset Of The Pause Time
User Manual Operation Instructions 2.1A-30008-A04 Mode of Operation, continuation Operator keys of the membrane keypad Reset of the pause time Operator keys of the keypad in the programming mode Setting of the pause time by - single key activation for one hour/ minute - permanent activation for quick run Settings of the monitoring relay 4222a99... -
Page 21: Reading Of The Data Memory "Quickdata" (Only P233)
User Manual Operation Instructions 2.1A-30008-A04 Mode of Operation, continuation Reading of the data memory “QuickData“ (only P 233) Read data memory via a suitable laptop with integrated or, if not available, external infrared interface (see User Manual “Diagnostic Software QuickData“. To be able to read from the reading window, place the infrared interface of the laptop at a maximum distance of 1 m horizontally in front of it, and then read the data. -
Page 22: When The Reservoir Is Empty
User Manual Operation Instructions 2.1A-30008-A04 Mode of Operation, continuation Low-level control for grease, continuation During the rotating motion of the stirring paddle there is no When the reservoir is empty backpressure from the lubricant. The guiding plate with NOTE the round solenoid no longer moves towards the center of rotation of the stirring paddle. -
Page 23: Setting An Operation
User Manual Operation Instructions 2.1A-30008-A04 Setting and Operation Factory Settings Programming steps Factory Setting Description Page 6 hours Pause time 4215a99 0 min 0 minutes Pause time 4217a99 Lubrication cycles: 1 cycle 1 cycle (metering device cycle) 4218a99 Signal output of the fault relay: NO (normally open) Signalizing during the failure or low-level indication... -
Page 24: Display Mode
User Manual Operation Instructions 2.1A-30008-A04 Setting and Operation, continuation Three possible modes of operation and settings can be se- Display mode lected on the keypad. Programming mode (page 26 ff) Operating mode (page 29 ff) Display Mode In the display mode the user receives information on functions and malfunctions. - Page 25 User Manual Operation Instructions 2.1A-30008-A04 Setting and Operation, continuation Display Mode, continuation Display Press A test display is made when the voltage is applied; all segments and decimal points are illuminated for 2 sec- onds. 2 sec. 4207a99 NOTE If *EP* is displayed after the display test, this indicates that the button or the key- pad is defective.
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Page 26: Programming Mode
User Manual Operation Instructions 2.1A-30008-A04 Setting and Operation, continuation Programming Mode Setting Pause Time P1 and P2 Display press To access to the programming mode, press both but- 4215a99 tons at the same time > 4 seconds, so that “P1” appears 4222a99 4214a99 in the display. - Page 27 User Manual Operation Instructions 2.1A-30008-A04 Setting and Operation, continuation Programming Mode, continuation P3: Setting number of cycles If lube points are divided via sub-divider valves (SSV 6) and IMPORTANT a main divider valve (SSV 6, SSV 8), never exceed a maxi- Settings are only possible in connection mum of 18 (24) lube points.
- Page 28 User Manual Operation Instructions 2.1A-30008-A04 Setting and Operation, continuation Programming Mode, continuation Completing the programming Press button. „ P -“ is displayed. IMPORTANT In order to avoid a wrong program, make sure to always carry out the programming 4214a99 order completely, i.e. setting of P1 4221a99 (hours), P2 (minutes), P3 (number of 6001a02...
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Page 29: Operating Mode
User Manual Operation Instructions 2.1A-30008-A04 Setting and Operation, continuation Operating Mode Display Press IMPORTANT The operating mode is accessible only during the pause time, and cannot be operated during the running time (pump operating 6001a02 time). Precondition: When the voltage supply is applied, the segment (On) is lit. - Page 30 User Manual Operation Instructions 2.1A-30008-A04 Setting and Operation, continuation Operating Mode, continuation (hours) after two sec. 4225a99 . 10 (minutes) after two sec. 4226a99 number of the automatically triggered lube cycles, after two sec. countable up to 9999 cycles. Then counting starts from the beginning again. Example 0625 cycles: 4277a00 Display for thousands and hundreds...
- Page 31 User Manual Operation Instructions 2.1A-30008-A04 Setting and Operation, continuation Operating Mode, continuation P3: Number of metering device cycles after two sec. 4218a99 Display of the metering device cycles after two sec. 4219a99 P4: Programming of the output signal after two sec. 6252b04 Display of the output signal “normally closed“...
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Page 32: Maintenance, Repair And Tests
User Manual Operation Instructions 2.1A-30008-A04 Maintenance, Repair and Tests Maintenance The maintenance is essentially limited to refilling the res- NOTE ervoir with clean lubricant in good time. However, check Whenever work is done on the central- regularly whether the lubricant is really dispensed to all ized lubrication system, particular atten- the lubrication points. -
Page 33: Repair
User Manual Operation Instructions 2.1A-30008-A04 Maintenance, Repair and Tests, continuation Repair Use only original Lincoln spare parts for repair on the Pump pumps. The pump should be returned to the factory for warranty work or major repairs. Replace pump element Remove the pressure relief valve from the pump element. -
Page 34: Tests
User Manual Operation Instructions 2.1A-30008-A04 Maintenance, Repair and Tests, continuation Tests To check the pump operation it is possible to perform an Operational Test / Triggering an Additional Lubrication additional test (see paragraph ”Additional lubrication cy- Cycle cle“, page 19). Check the Pressure Relief Valve 1st option Connect the pressure gauge (0-600 bar;... -
Page 35: Troubleshooting
User Manual Operation Instructions 2.1A-30008-A04 Troubleshooting NOTE The pump operation can be checked from the outside by observing whether the stir- ring paddle is rotating (e.g. by triggering an additional lubrication). 6001a02 Additionally, during the operating time of the 4209a99 pump a circulating illuminated segment Fig. - Page 36 User Manual Operation Instructions 2.1A-30008-A04 Troubleshooting, continuation Fault: The pump does not deliver lubricant Cause: Remedy: Reservoir empty. * LL * display on the membrane keypad Fill up the reservoir with clean grease. Let the pump run is flashing. (trigger additional lubrication cycle, see fig. 30, page19) until lubricant shows at all lube points.
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Page 37: Technical Data
User Manual Operation Instructions 2.1A-30008-A04 Technical Data PUMP TORSION TORQUES Admissible operating temperature ....-40° C to 70° C Install pump ..............18 Nm Number of outlets ............1,2 or 3 Electric motor on housing ..........12 Nm Reservoir capacity ..........2 l, 4 l, 8 l Pump element in housing .......... -
Page 38: Electrical Data
User Manual Operation Instructions 2.1A-30008-A04 Technical Data, continuation Electrical Data Motor PUMP DC gear motor (interference-suppressed) Input - Operating voltage ............. 24VDC Rated voltage ........12 VDC, -20% / +30% - Max. current input 24V ........... 3 A Max. operating current ........... 2.0 A - Speed ............ -
Page 39: Electrical Connection Vdc
User Manual Operation Instructions 2.1A-30008-A04 Technical Data, continuation Electrical connection VDC Observe the safety instructions (page 6) and the techni- NOTE cal data (pages 37 and 38)! For connection of the low-level control Make sure of the connection and the type of construction observe the respective connection dia- of your P223, 233. -
Page 40: Dimensions
User Manual Operation Instructions 2.1A-30008-A04 Technical Data, continuation Dimensions - 2 l reservoir 1166b01 Fig. 50 Dimensions - 2 l reservoir Page 40 of 48 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... - Page 41 User Manual Operation Instructions 2.1A-30008-A04 Technical Data, continuation Dimensions - 2 l reservoir with filling from the top 1167b01 Fig. 51 Dimensions - 2 l reservoir with filling from the top Page 41 of 48 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
- Page 42 User Manual Operation Instructions 2.1A-30008-A04 Technical Data, continuation Dimensions - 2 l flat-type reservoir 1168b01 Fig. 52 Dimensions - 2 l flat-type reservoir Page 42 of 48 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
- Page 43 User Manual Operation Instructions 2.1A-30008-A04 Technical Data, continuation Dimensions - 4 l reservoir 1169b04 Fig. 53 Dimensions - 4 l reservoir Page 43 of 48 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
- Page 44 User Manual Operation Instructions 2.1A-30008-A04 Technical Data, continuation Dimensions - 8 l reservoir 1170b04 Fig. 54 Dimensions - 8 l reservoir Page 44 of 48 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
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Page 45: Attaching Boreholes Of The 2L, 4L, And 8L Pump
User Manual Operation Instructions 2.1A-30008-A04 Technical Data, continuation Attaching boreholes of the 2 l, 4 l and 8 l pump 1171b03 Fig. 55 Attaching boreholes of the 2 l, 4 l and 8 l pump NOTE Tighten pump models with 2 l-flat-type, 4 l and 8 l reservoir with three fastening screws (see point R 9,5). -
Page 46: Quicklub List Of Lubricants
User Manual Operation Instructions 2.1A-30008-A04 Lubricants, continuation Quicklub List of Lubricants IMPORTANT Use lubricants with solid matter additives only after having consulted the manufacturer of the sys- tem! 6001a02 Proven lubricants: Manufacturer Designation Base soap Min. delivery temperature AUTOL Top 2000 Ca-complex -10 °C AUTOL... -
Page 47: Biodegradable Lubricants
User Manual Operation Instructions 2.1A-30008-A04 Lubricants, continuation Quicklub List of Lubricants, continuation IMPORTANT Use lubricants with solid matter additives only after having consulted the manufacturer of the sys- tem! 6001a02 Biodegradable lubricants Proven lubricants: Manufacturer Designation Base soap min. delivery temperature ARAL Aralub BAB EP 2 Li/Ca... -
Page 48: Declaration By The Manufacturer
Manual para el usuario Instrucciones de funcionamiento 2.1E-30008-A04 Declaration by the Manufacturer Herstellererklärung Declaration by the Déclaration du fabricant Dichiarazione del im Sinne der EG-Richtlinie manufacturer as defined by conformément à la directive costruttore ai sensi della Maschinen 98/37/EG, machinery directive 98/37/EEC 98/37/CEE, annexe II B direttiva 98/37/CEE in Anhang II B...
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