HIRESEA TD200 Product Manual

General-purpose high-performance inverter

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Product Manual
TD200 General-purpose High-performance
Inverter
Guangzhou HIRESEA Electric CO., LTD.
Safety Information and
Precautions
Product Information
Mechanical & Electrical
Installation
Operation and Display
Function Parameters
Troubleshooting and
Solutions
1
2
8
14
17
Table
44

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Summary of Contents for HIRESEA TD200

  • Page 1 Product Manual TD200 General-purpose High-performance Inverter Safety Information and Precautions Product Information Mechanical & Electrical Installation Operation and Display Function Parameters Table Troubleshooting and Solutions Guangzhou HIRESEA Electric CO., LTD.
  • Page 2 Foreword Foreword We appreciate your purchase of our series inverters! This Manual describes the correct way for the operation of our series inverters. Be sure to read this Manual carefully prior to use (installation, operation, maintenance, inspection, etc). Be sure to use the product after understanding the relevant safety precautions.
  • Page 3: Chapter I Safety Information And Precautions

    Chapter I Safety Information and Precautions Chapter I Safety Information and Precautions There're two types of safety precautions provided in this Manual: DANGER: It indicates that failure to operate following the requirements will result in severe personal injury or even death; WARNING: It indicates that failure to operate following the requirements will result in moderate or minor personal injury or damage to equipment;...
  • Page 4 Chapter I Safety Information and Precautions safely where the drive cannot be damaged! ◆ No voltage resistance test is required for any part of the inverter, as they have already been subjected to such test. ◆ Never power on the inverter until it is covered properly. Otherwise, an electric shock may occur! ◆...
  • Page 5: Naming Rule

    Chapter II Product Information Chapter II Product Information Naming Rule ① Product ② Voltage class ③ Power of ④ Model ⑤ Brake unit series code 2S: Single-phase adapted motor G: General-purpose B: With brake unit 220V R75: 0.75kW P: Fan pump type Null: No brake unit 2T: Three-phase 1R5:1.5kW...
  • Page 6 Chapter II Product Information Dimensions (mm) Mounting dimensions (mm) Model Orifice diameter TD200-4TR75GB TD200-4T1R5GB Φ4 TD200-4T2R2GB TD200-4T3R7GB/5R5PB TD200-4T5R5GB/7R5PB Φ5 TD200-4T7R5GB TD200-4T011GB/015PB TD200- 4T015GB/18R5PB Φ6 385.5 TD200- 4T18R5GB/022PB TD200-4T022GB/030PB TD200-4T030G/037P Φ7 228.5 442.5 TD200-4T037G/045P TD200-4T045G/055P Φ10 282.7 557.5 TD200-4T055G/075P TD200-4T075G/090P Φ10 322.2 581.8...
  • Page 7 Chapter II Product Information Technical Specification Item Specification Input voltage Three-phase 380V, with voltage fluctuation not be greater than ± 15%, and unbalance rate <3% Input frequency 50/60Hz± 5% Control method Open-loop vector control (SVC); V/F control Output frequency V/F control: 0 ~ 2,000Hz; Vector control: 0 ~ 500Hz Carrier frequency 0.5kHz~16kHz;...
  • Page 8 Chapter II Product Information Linear or S-curve acceleration/deceleration Acceleration-Deceleration mode; four groups of acceleration/deceleration curve time with the time range of 0.0~6500.0s DC braking frequency: 0.00Hz~maximum DC brake frequency, braking time: 0.0s~36.0s, braking action current value: 0.0%~100.0% JOG control JOG frequency range: 0.00Hz~50.00Hz; JOG acceleration/deceleration time: 0.0s ~6500.0s Simple PLC and multi- It can realize a maximum of 16 segments speed...
  • Page 9 Chapter II Product Information can be switched in various ways Operation Auxiliary frequency Ten types of auxiliary frequency sources in total. It source can implement micro tuning and synthesis of auxiliary frequency Five digital input terminals, one of which can be used for high speed pulse input, up to 100KHz.
  • Page 10 Chapter II Product Information Inverter selection table Power Input Output Adaptable motor Inverter model supply current A current A capacity Three-phase power supply: 380V, 50/60Hz TD200-4TR75GB 0.75 TD200-4T1R5GB TD200-4T2R2GB TD200-4T3R7GB/5R5PB 10.5 TD200-4T5R5GB/7R5PB 14.6 13.0 TD200-4T7R5GB 11.0 20.5 17.0 TD200-4T011GB/015PB 17.0 26.0...
  • Page 11 Chapter II Product Information inverter. Selection of braking resistor Brake unit Inverter model Power of Resistance of braking braking resistor resistor ≥300Ω TD200-4TR75GB 150W ≥220Ω TD200-4T1R5GB 150W ≥200Ω TD200-4T2R2GB 250W ≥130Ω TD200-4T3R7GB/5R5PB 300W ≥90Ω TD200-4T5R5GB/7R5PB 400W Built- ≥65Ω TD200-4T7R5GB 500W ≥43Ω...
  • Page 12: Chapter Iii Mechanical & Electrical Installation

    Chapter III Mechanical & Electrical Installation Chapter III Mechanical & Electrical Installation 3.1 Wiring diagram Terminal ◎ indicates main circuit terminals, and terminal ○ indicates control circuit terminals 0.75kW-22kW has been provided with the built-in brake unit...
  • Page 13 Chapter III Mechanical & Electrical Installation 3.2 Ways to remove the wiring cover: Chassis of plastic casing Chassis of steel casing ① Pinch the bottom of the front cover Turn the two screws at the inside symmetrically, and then lift it up bottom of the front cover ②...
  • Page 14 Chapter III Mechanical & Electrical Installation Connector P and PB for connecting braking resistor: This series of inverters is provided with a built-in braking unit with a power of 22kW and below, which can be directly connected to an external braking resistor. Connect a braking resistor of the recommended model, and ensure that the wiring distance is shorter than 5 m.
  • Page 15 Chapter III Mechanical & Electrical Installation Connect to either +24V or COM, determined by the setting of jumper J9 on the control panel; connect to +24V by default. External power input When external signals are used to terminal drive S1~S6 digital input terminals, and OP must be connected to an external power supply, it is required to remove jumper J9.
  • Page 16 Chapter III Mechanical & Electrical Installation Either a voltage or a current output, determined by the setting of jumper J12 on the control panel. AO2-GND Analog output 2 Output voltage range: 0 to 10 V Output current range: 0 to 20 mA. Select voltage for the short connection of jumper J12 cap to Pins 1 and 2, and current for Pins 2 and 3.
  • Page 17 3.5 Recommendation for the selection of peripheral devices Cable of Cable of Cable of input side output control MCCB A Contactor A Inverter model main side main circuit circuit circuit TD200-4TR75GB TD200-4T1R5GB TD200-4T2R2GB TD200-4T3R7GB/5R5PB TD200-4T5R5GB/7R5PB TD200-4T7R5GB TD200-4T011GB/015PB TD200-4T015GB/18R5PB TD200-4T18R5GB/022PB TD200-4T022GB/030PB TD200-4T030G/037P TD200-4T037G/045P TD200-4T045G/055P TD200-4T055G/075P...
  • Page 18 Chapter III Mechanical & Electrical Installation 3.6 Functional specification of peripheral electronic component Component Mounting position Function Air switch Input loop Cut off the power supply when overcurrent front end occurs on downstream devices Avoid starting and stopping the inverter by Between MCCB switching the contactor on and off frequently Contactors...
  • Page 19: Chapter Iv Operation And Display

    Chapter IV Operation and Display Chapter IV Operation and Display 4.1 Introduction to operating and display interfaces On the operating panel, you're allowed to modify the function parameters, monitor the working status and control the start/stop of the inverter. The following figure shows the appearance and keys of the operating panel: Digital display area Unit indicator...
  • Page 20 Chapter IV Operation and Display and needs to be set in the parameter setting. 5) Functions of keys on operating panel Name Function PRGM Programming Used to enter or exit from level I menu ENTER OK key Used to enter each level of menu interface and confirm parameter settings Incremental Used for data or function code increment...
  • Page 21 Chapter IV Operation and Display menu without storing parameters, and return to the current function code. 4.3 Ways to view the status parameters In stop or running status, press SHIFT key “>>” to display multiple status parameters. The display of this parameter will depend on the binary bit selection by the function codes F7-02 (running parameter 1), F7-03 (running parameter 2) and F7-04 (stop parameter).
  • Page 22 Chapter IV Operation and Display F2-04: Rated motor frequency F2-05: Rated motor speed If the motor can be fully disconnected from the load, set F2-11 to 2 (dynamic complete tuning of asynchronous motor); if the motor cannot be fully disconnected from the load, then set F2-11 to 1 (parameter tuning of asynchronous motor static part) or 3 (static complete tuning of asynchronous motor).
  • Page 23: Chapter V Functional Parameters Table

    Chapter V Functional Parameters Table Chapter V Functional Parameters Table When FP-00 is set to a value other than 0, a parameter protection password is set, and you can enter the parameter menu only after entering a correct password. To disable the password, set FP-00 to 0. The parameters in the shortcut menu are not protected by a password.
  • Page 24 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change 0: Digital setting (preset frequency F0-08, UP/DOWN can be modified, not retentive when power off) 1: Digital setting (preset frequency F0-08, UP/DOWN can be modified, with power- ★...
  • Page 25 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change results Ten's place: main and auxiliary operation relationship of frequency source 0: Main + auxiliary 1: Main - auxiliary 2: The maximum of both 3: The minimum of both ☆...
  • Page 26: Group F1 Start/Stop Control

    Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change ☆ F0-18 Deceleration time 1 0.00s ~ 65000s Model dependent 0: 1sec ★ F0-19 Acceleration/Decel 1: 0.1 sec eration time unit 2: 0.01 sec ☆ F0-20 Carrier frequency 0.5kHz ~ 16.0kHz Model dependent...
  • Page 27 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change Start DC ★ F1-06 0.0s ~ 100.0s 0.0s braking/pre- excitation time 0: Linear acceleration and ★ F1-07 Acceleration/decele deceleration ration mode 1: S-curve acceleration/deceleration A 2: S-curve acceleration/deceleration B ★...
  • Page 28: Group F3 Vector Control Parameters

    Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change current ★ F2-04 Rated motor 0.00Hz to max. frequency Model dependent frequency ★ F2-05 Rated motor speed 0rpm ~ 65535rpm Model dependent ★ 0.001Ω ~ 65.535Ω F2-06 Asynchronous Model dependent...
  • Page 29 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change ☆ F3-05 Switchover F2-02 ~ Max. frequency 10.00Hz frequency 2 ☆ F3-06 Slip compensation 50% ~ 200% 100% coefficient ☆ F3-07 Speed loop filter 0.000s ~ 0.100s 0.000s time constant ☆...
  • Page 30 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change 0: Digital setting 1 (F3-21) 1: AI1 2: AI2 3: Potentiometer of operating ★ F3-19 Drive torque upper panel limit source 4: High-speed pulse setting 5: Communication reference 6: MIN(AI1,AI2) 7: MAX(AI1,AI2) The full range of options 1-7...
  • Page 31 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change voltage 1 ★ F4-05 Multi-point VF F4-03 ~ F4-07 25.00Hz frequency 2 ★ F4-06 Multi-point VF 0.0% ~ 100.0% 50.0% voltage 2 ★ F4-07 Multi-point VF F4-05 ~ rated motor 50.00Hz frequency 3...
  • Page 32 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change 0: No selection ☆ F4-17 Random PWM 1~10: Random depth selection Group F5 Input Terminals 0: No function 1: FWD 2: REV ★ F5-00 S1 terminal 3: Three-wire control mode function selection 4: Forward jog (FJOG)
  • Page 33 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change 28: Length reset 29: Torque control prohibited 30: High-speed pulse ★ frequency input (enabled F5-04 S5 terminal function selection only for S5) 31: Reserved 32: Immediate DC injection braking 33: External fault NC input ,...
  • Page 34 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change control, switch it to terminal control. ★ F5-12 VDI3 terminal 38: PID integral disabled function selection When the terminal set for this function becomes on, the PID integral function becomes disabled.
  • Page 35 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change ☆ F5-17 Terminal 0.001Hz ~ 65.535Hz 1.00Hz UP/DOWN rate per second ★ F5-18 S1 delay time 0.0s ~ 3600.0s 0.0s ★ F5-19 S2 delay time 0.0s ~ 3600.0s 0.0s ★...
  • Page 36 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change ☆ F5-27 AI1 maximum input F5-25 ~ +10.00V 10.00V ☆ F5-28 Corresponding -100.0% ~ +100.0% 100.0% setting of AI1 maximum input ☆ F5-29 AI1 filter time 0.00s ~ 10.00s 0.10s ☆...
  • Page 37 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change 0: No output 1: Inverter running ☆ 2: Fault output (fault stop) F6-01 FMR output selection 3: Frequency level detection FDT1 output 4: Frequency reached 5: Zero-speed running (no output at stop) 6: Motor overload pre-alarm 7: Inverter overload pre-...
  • Page 38 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change 27: Frequency 2 reached 28: Current 1 reached 29: Current 2 reached 30: Timing reached 31: AI1 input exceeding limit 32: Load lost 33: Running direction 34: Zero current state ☆...
  • Page 39 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change ☆ F6-11 FMR output delay 0.0s ~ 3600.0s 0.0s time ☆ F6-12 Relay 1 output 0.0s ~ 3600.0s 0.0s delay time ☆ F6-13 Relay 2 output 0.0s ~ 3600.0s 0.0s delay time...
  • Page 40 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change 6: PULSE input (100.0% corresponds to 100.0kHz) ☆ F6-24 AO1 output 7: AI1 selection 8: AI2 9: Potentiometer of operating panel 10: Length 11: Count 12: Communication setting 13: Motor speed ☆...
  • Page 41 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change 0: STOP/RES function enabled only in control ☆ F7-02 STOP/RESET panel control mode key function 1: STOP/RES function enabled in any operation mode 0000 ~ FFFF Bit00: Running frequency (Hz) Bit01: Set frequency (Hz)
  • Page 42 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change Bit13: Reserved Bit14: Main frequency X display Bit15: Auxiliary frequency Y display 0000 ~ FFFF Bit00: Set frequency (Hz) Bit01: Bus voltage (V) Bit02: DI input status Bit03: DO output status Bit04: AI1 voltage (V) Bit05: AI2 voltage (V)
  • Page 43 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change ☆ F8-01 Jog acceleration 0.0s ~ 6500.0s 20.0s time ☆ F8-02 Jog deceleration 0.0s ~ 6500.0s 20.0s time ☆ F8-03 Acceleration time 0.0s ~ 6500.0s Model dependent ☆...
  • Page 44 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change (FDT1) ☆ F8-20 Frequency 0.0% ~ 100.0% (FDT1 level) 5.0% detection hysteresis value (FDT1) ☆ F8-21 Detection width of 0.0% ~ 100.0%(Maximum 0.0% frequency frequency) reached Whether the ☆...
  • Page 45 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change 2 reached 0.0% ~ 300.0% ☆ F8-34 Zero current 5.0% 100.0% detection level corresponds to the rated motor current Not output at stop ☆ F8-35 Zero current 0.01s ~ 600.00s 0.10s detection delay...
  • Page 46 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change reached ☆ F8-48 Set the reaching 0.0Min ~ 6500.0Min 0.0Min time of this time of running Group F9 PID Functions 0: Set by function code F9- 1: AI1 ☆...
  • Page 47 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change ☆ F9-10 PID differential 0.00% ~ 100.00% 0.10% limit ☆ F9-11 PID reference 0.00 ~ 650.00s 0.00s change time ☆ F9-12 PID feedback 0.00 ~ 60.00s 0.00s filter time ☆...
  • Page 48 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change ☆ F9-26 PID feedback 0.0s ~ 20.0s 0.0s loss detection time 0: No operation when stops ☆ F9-27 PID stop 1: Operation when stops operation 0: Normal PID mode ☆...
  • Page 49 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change ☆ FA-09 The times of 0 ~ 20 automatic fault reset Fault during 0: No action ☆ FA-10 automatic fault 1: Action reset DO action ☆ FA-11 Mean time 0.1s ~ 100.0s...
  • Page 50 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change Ten thousand’s digit: Running time reached (Err26) Unit’s digit: User-defined fault 1 (Err27) 0: Coast to stop 1: Stop according to the stop mode 2: Continue to run Ten’s digit: User-defined fault 2 (Err28) 0: Coast to stop...
  • Page 51 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change 0: Run at current running frequency Frequency ☆ FA-21 1: Run at set frequency selection for continuous 2: Run at frequency upper operation in limit case of a fault 3: Run at frequency lower limit 4: Run at standby frequency...
  • Page 52 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change ☆ Fb-02 Wobble step 0.0% ~ 50.0% 0.0% ☆ Fb-03 Wobble cycle 0.1s ~ 3000.0s 10.0s ☆ Fb-04 Triangular wave 0.1% ~ 100.0% 50.0% rising time coefficient ☆...
  • Page 53 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change 0: 0.01A ☆ FC-06 Current resolution 1: 0.1A read by communication Group Fd Multi-Reference and Simple PLC Function -100.0% ~ 100.0% ☆ Fd-00 Multi-reference 0 0.0% (100.0% corresponds to the max.
  • Page 54 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change 0: Not retentive at stop 1: Retentive at stop ☆ Fd-18 Running time of 0.0s(h) ~ 6553.5s(h) 0.0s(h) simple PLC reference 0 Acceleration/dece ☆ Fd-19 0 ~ 3 leration time selection of simple PLC...
  • Page 55 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change Acceleration/dece ☆ Fd-31 0 ~ 3 leration time of PLC reference 6 ☆ Fd-32 Running time of 0.0s(h) ~ 6553.5s(h) 0.0s(h) PLC reference 7 Acceleration/dece ☆ Fd-33 0 ~ 3 leration time of...
  • Page 56 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change ☆ Fd-48 Running time of 0.0s(h) ~ 6553.5s(h) 0.0s(h) PLC reference 15 Acceleration/dec ☆ Fd-49 0 ~ 3 eleration time of PLC reference 0: s (second) ☆...
  • Page 57 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change 11: Motor overload (Err11) 12: Input phase loss (Err12) 13: Output phase loss (Err13) ● - FE-01 2nd fault type 14: Module overheat (Err14) 15: External fault (ERR15) 16: Communication fault (Err16) 17: Contactor fault (ERR17)
  • Page 58 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change Input terminal ● - - FE-06 state upon 3rd (latest) fault Output terminal ● - - FE-07 state upon 3rd (latest) fault Inverter state ● - -...
  • Page 59 Chapter V Functional Parameters Table Function code Name Range of setting Factory default Change Input terminal ● - - FE-22 state upon 1st fault Output terminal ● - - FE-23 state upon 1st fault Inverter state ● - - FE-24 upon 1st fault Fault time upon ●...
  • Page 60: Chapter Vi Troubleshooting & Solutions

    Chapter VI Troubleshooting & Solutions Chapter VI Troubleshooting & Solutions 6.1 Common faults and solutions The inverter offers the abundant protection functions. When a fault occurs, the protection function will act, the inverter stops output immediately, the contact of the fault relay acts, and the operation panel displays the fault code.
  • Page 61 Chapter VI Troubleshooting & Solutions Symptom Possible Cause Troubleshooting Contact the manufacturer for support Check insulation of the motor The motor or the motor and the output cable with a "Err23" The motor is output cable is short- megger short circuited to the circuited to the ground, and Contact the manufacturer for ground...
  • Page 62 Chapter VI Troubleshooting & Solutions Symptom Possible Cause Troubleshooting The motor capacity is Change inverter model incompatible to the inverter Set the rated parameters capacity based on the motor Improper setting of “ERR19” Motor tuning nameplate rated motor parameters fault Disconnect the motor from Motor tuning timeout the load, re-tune or select...
  • Page 63 Chapter VI Troubleshooting & Solutions Guangzhou HIRESEA Electric CO., LTD. Address: 6/F, Building B1, 11 Kaiyuan Avenue, Science City, Guangzhou High-tech Industrial Development Zone Website: www.hresea.com VER: 20200325...

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