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R.L.W. McCabe Lumber Co. Slatyfork Sawmill Interior Manual

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R.L.W.
Slatyfork Sawmill Interior
History
Empty sawmills are lonely places. This kit includes all the
machinery and basic details needed to deck out the Slatyfork
Sawmill main floor and sawfiler's area.
Instructions
Read the instructions completely and study the photos and
drawings before starting construction!
Warranty
All R.L.W. products are guaranteed against defects in
manufacturing and will be replaced or repaired as
determined by R.L.W. after inspection of the part. Contact
R.L.W for a return authorization prior to returning any
damaged parts. R.L.W will also replace parts that are
damaged during assembly. This part of the warranty is
voided if the kit has been modified in any way.
Drop Outs
The laser-cut sheets may look like pieces are missing, but
these holes are intentional. These waste pieces, called drop
outs, may still be clinging to the sheet and fall out when
touched. Save them for use as clutter and scraps when doing
the final detailing.
McCabe Lumber Co.
#28301
N Scale
Remove the pieces from the carrier sheets with a sharp
hobby knife as they are needed, and lightly sand off the
remainder of the tabs. On the thicker pieces there is a slight
draft angle caused by the laser. This angle can be removed
with a pass or two of a fine sanding block.
Identify all the parts, checking them against the parts list. Most
wood parts have a number either on them or nearby. Extra
small parts may be included. Do not remove the parts from the
carrier yet!
Repetitive Steps
Every different procedure or method is discussed in detail
in the instructions; however, once it has been discussed, it
is not repeated in detail again.
Dimensions and Directions
All dimensions specified in the text are actual feet and inches
unless used with the word "scale" before or after them.
Atmospheric Conditions
Wood and paper products are effectively live materials on
which humidity and temperature changes will change the
size of parts slightly.

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Summary of Contents for R.L.W. McCabe Lumber Co. Slatyfork Sawmill Interior

  • Page 1 R.L.W. R.L.W. R.L.W. R.L.W. R.L.W. McCabe Lumber Co. Slatyfork Sawmill Interior #28301 N Scale History Empty sawmills are lonely places. This kit includes all the Remove the pieces from the carrier sheets with a sharp machinery and basic details needed to deck out the Slatyfork hobby knife as they are needed, and lightly sand off the Sawmill main floor and sawfiler's area.
  • Page 2 McCabe Lumber Company End User Information only be applied to parts representing wood on the finished model. This kit is not intended for use by novice modelers, or individuals under the age of 18 without the supervision of 1. Use a sharp hobby knife to apply the wood grain. an adult.
  • Page 3 and extremely thin), sanding block/emery boards, metal chalk. Practice on scraps prior to dusting the model. The straight edge/hobby scale, glues (ACC, Titebond wood proper effect will dust the model slightly and will enhance cement, Elmers White Glue, JB Weld Epoxy), paints/stains, the details of the model.
  • Page 4 McCabe Lumber Company The main machinery components - band saws, edgers, log carriages and tracks, and swing saws - are packaged in plastic bags to help keep things simple. Do not open these until it is time to build and install them. Note: The specific parts list for each of these pieces of machinery is included in the specific section of these instructions.
  • Page 5 Transfer The four short transfer frames (A.1) glue into the four leftmost slots in five of the long bases (A.3) with the bases fitting into the notches on the bottom of the frames. Glue the six long transfer frames (A.2) into the rightmost slots of the long bases, and glue the four short bases (A.4) into the notches on the extension of the long transfer frames.
  • Page 6 McCabe Lumber Company location of the top of the short roller support (A.15) which should now be glued into place per the drawing on page 5 Touch up the gray paint on the wood parts, then drill the holes clear with a #75 drill and glue three small N-B-Ws into the holes on the short roller support (A.15) and seven large N-B-W into the outside notches on the transfer frames at the ends of the grooved pulleys.
  • Page 7 Log Carriages and Tracks The carriage frame is assembled from the two sides (A.1) and the two ends (A.2). Glue the center beams (A.3) into place. Glue the end sheets (D.1) over the carriage ends (A.2) with the bottoms flush. Glue the wheel spacers (D.2) over the axle holes on the sides of the carriage.
  • Page 8 McCabe Lumber Company Drill the holes in the eight roller supports (C.4) clear with a #78 drill and glue them to the tie strips (C.1, C.2) where marked as shown in the drawing on page 5. The rollers drop in place between the supports and a small length of 0.015 wire is inserted from the side of the support to hold the roller in place.
  • Page 9 Left and Right Band Saws This model was inspired by one from the Cordesman Machine Co. This saw did all the hard work of cutting the logs into cants. The band saw has been assembled and painted a base coat of green by our friends in the orient.
  • Page 10 McCabe Lumber Company Edgers The edger, or resaw, is based upon one from the Corinth Manufacturing Co. model. Its job is to rip cut the cants into individual boards. Adjustable round blades are in this saw and the operator moves them as needed to produce various width boards.
  • Page 11 sand the edges smooth when dry. Edger Parts (Quantity per Bag - Two Bags per Kit) Paint the roller castings before gluing into place; the roller MATERIAL can be silver and the pillow blocks on each end can be painted green. The roller castings glue to the tops of the Edger frames with one positioned at each end and the rest spaced Roller, 4'...
  • Page 12 McCabe Lumber Company Left and Right Swing Saws The swing saw, a R. R. Howell Co. product, is manually Glue the frame top (B.2) to the frame (B.1). The operated and is used to trim the length of the boards. diagonal braces (B.3) glue between the frame and the Waste falls below the rollers eventually going into the frame top.
  • Page 13 the holes in line. Sand all the edges smooth, glue to the of 0.031” wire through the bearing supports and mount a roller frame assembly flush with the end, and touchup drive wheel between the supports on this wire. Glue a belt the paint.
  • Page 14 McCabe Lumber Company Build the six hog chutes* by bending the chutes (K.1) as shown in the drawing. Glue the hog chute base (J.1) to the inside bottom of the chute, then glue the four sides of the hog chute together. Paint the outside Reefer Gray with a Black interior.
  • Page 15 Rollers Hog Chutes There are three long rollers and one short Glue two previously assembled hog chutes near the end of the short roller in the kit. With the scribed lines edger rollers next to the swing saws. The other two hog chutes can on the outside, the roller sides (A.11, be placed as desired;...
  • Page 16 McCabe Lumber Company Conveyors The two conveyors move the just-cut boards from the first set of rollers next to the log carriage track to the set of rollers that feed into the edgers. Glue the conveyor posts (A.17) to the conveyor base (A.16) as shown in the drawing.
  • Page 17 Main Floor Details Drive Belts The bulk of the belt drive system for the Slatyfork The various pieces of machinery need to be controlled Sawmill is on the first floor of the mill hidden under and, in the Slatyfork Sawmill, this is done by levers the main sawmill floor.
  • Page 18 McCabe Lumber Company The overhead belt frame for the swing saws will mount on the inside walls of the sawmill. Glue the belt frame hanger support (B.20) to the bottom of the belt frame hanger (E.3) with three edges flush. The part of the hanger support that extends out from the hanger will glue under the top rail of the sawmill wall frame just over the last set of main floor windows.
  • Page 19 through the bearing supports will help keep them in alignment from these center drive wheels down to the small drive while gluing. wheels on the swing saws. It will be easier to simply form two belts into 'U' shapes then glue them to the small drive Drill the centers of the seven large drive wheels clear with wheels on the swing saws.
  • Page 20 McCabe Lumber Company the hole, and glue the second bracket (B.13) into the other out from the back wall next to slot. Glue a small N-B.W into the holes on the outside of the door. the pulley brackets. Glue a blade hub (G.2) to each Glue the upper brace (F.9) and the lower brace (F.8) to side of the round saw blades each side of the hoist frame.
  • Page 21 sawhorse braces (F.3) that attach just below the beam on both sides of the legs; glue these in place. Stain these with either oak stain, or weather heavily with gray washes and place around the area. Glue the three anvil bases (A.19) together in a stack, and when dry, sand the edges smooth.
  • Page 22 McCabe Lumber Company...
  • Page 23 Main Details(assumes double line) MATERIAL MATERIAL Nut-Bolt-Washer, Large A.17 Conveyor Post 1/32 ply Nut-Bolt-Washer, Small A.18 Not Used Drive Wheel, Large A.19 Anvil Base 1/32 ply Drive Wheel, Small 'V' Bearing Support Deck, Narrow Lower 1/64ply Grooved Pulley Deck, Narrow Upper, Long 1/64ply Rollers, 30"...
  • Page 24 McCabe Lumber Company All information in this instruction manual is the sole property of R.L.W.. and may not be reproduced in any manner without MATERIAL written permission. Copyright 2011 Small File White Card White Card R.L.W. R.L.W. R.L.W. R.L.W. R.L.W. Republic Locomotive Works Control Lever 1/64 Ply...
  • Page 26 McCabe Lumber Company...

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