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Utilicor MC450 Operator's Manual

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MC450
CORING ATTACHMENT
Operator's Manual
V2.2-062020
© 2020 Utilicor Technologies Inc.

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Summary of Contents for Utilicor MC450

  • Page 1 MC450 CORING ATTACHMENT Operator’s Manual V2.2-062020 © 2020 Utilicor Technologies Inc.

  • Page 2: Table Of Contents

    Pillow Block Assembly DryLin Rails and Cars Schematics Hydraulic Schematic Electrical Schematic Pre Trip Check List Utilicor Process - Central Pilot Bit Winterizing Tips for Successful Coring Operation Troubleshooting Parts and Consumables Warranty Warranty registration card - Remove and Complete MC450 Coring Unit.

  • Page 3: Section 1 - Overview

    Section 1 – Overview CAUTION Before installing the MC450 coring attachment, be sure to refer to the “Safety”, “Pre-Start Inspection” and “Machine Start Up” sections of the power units Operator’s Manual. Since Utilicor Technologies Inc. has no direct control over machine application or operation, following the proper safety practices is the responsibility of the owner and/or operator.

  • Page 4: Specifications

    • Maximum Coring Depth: 24 in (600 mm) Weights are general and subject options and water quantity. If exact weight is required equipment should be weighed with all options and water. MC450 Coring Unit. Operator’s Manual © 2020 Utilicor Technologies Inc.

  • Page 5: Attachment Lnstallation And Removal

    Until the attachment lock pins are fully in the locked position, the attachment has not been safely secured to the machine. Do not stand near the attachment until it is fully secured to the machine. Installation of MC450 Coring Attachment To install the coring attachment: Position the attachment on a level surface.
  • Page 6 If the pins are not engaged shift the unit Left or Right until the pins drop into the locked position. Lower MC450 to the ground and turn off the mini skid steer.

  • Page 7: Hydraulic Hose Connection

    **If you unable to connect the tank line hose you may need to release the pressur in the hose. Lossen the fitting to allow oil to escape and then re-tighten the fitting. (1¼ wrenches will be needed) MC450 Coring Unit. Operator’s Manual © 2020 Utilicor Technologies Inc.

  • Page 8: Volt Power Connection

    (15 Amp in line fuse is recommended for this application) Consult the operators manual from the mini skid steer for location of this receptacle. Attachment 12 volt connection Auxiliary 12 volt outlet MC450 Coring Unit. Operator’s Manual © 2020 Utilicor Technologies Inc.

  • Page 9: Leveling The Mtc

    3. Using the Lift Arm Controls (5) tilt the MC450 back and raise the MC450 off the ground before moving the unit. Using the Drive Controls (1 or 2) position the MC450 core drum over the desired location.

  • Page 10: Testing The Hydraulic Hook-Up

    8 inch Diameter Core Drum 250 to 270 RPM 10 inch Diameter Core Drum 230 to 250 RPM 12 inch Diameter Core Drum 210 to 230 RPM 18 inch Diameter Core Drum 190 to 210 RPM MC450 Coring Unit. Operator’s Manual © 2020 Utilicor Technologies Inc.
  • Page 11 Auxilary Flow Control. 2. Pull the Control Lever back (Forward Flow) to engage the hydraulics. Note: The MC450 is equipped with a one way valve on the tank line to prevent the oil from flowing in the wrong direction. If the unit does not...

  • Page 12: Step 2. Lock Down Latch

    The Lock Down Latch is installed to prevent the coring drum assembly from creeping down during transport. The Lock Down Latch should always be engaged when transporting, moving or storing the MC450. DO NOT OPERATE THE STEERING WHEEL WHILE THE LOCK DOWN LATCH IS ENGAGED.

  • Page 13: Step 3. Coolant Water

    3. Verify that water is flowing out through the Pilot Bit. The water flow will need to be adjusted during the coring operation. Adjust flow so that the slurry created is dense but flowing. MC450 Coring Unit. Operator’s Manual © 2020 Utilicor Technologies Inc.

  • Page 14: Step 4. Begin To Cut

    If the down pressure is too high, the pressure will begin to lift the MC450 off the ground and change the coring angle. Should this occur back off the steering orbital until the MC450 settles back on its base. Then continue the coring.
  • Page 15 10.Insert a screw driver or small pry-bar in the Kerf and gently apply force. If the core moves you have successfully cut the core and you can move the MC450 to the next cut location. NOTE: If the core does not move, continue with the coring process.

  • Page 16: Notes

    Notes MC450 Coring Unit. Operator’s Manual © 2020 Utilicor Technologies Inc.

  • Page 17: Unit Components

    Unit Components MC-BEACON TR-HYDHC12 MC-450HS MC-BRFC TR-IGUSCAR MC-MAL20-30-10 TR-FLOWSML MC-PC6C TR-BVGLY TR-LPGUN TR-FILTER SML TR-SWHEEL TR-BVGLY MC-125HYDM TR-IGUSCAR PB-COMP MC-IGUSRAIL MC-SPSEN MC-MAGPU MC-WATCAP MC-DRPIN MC-450DOOR MC-450RUB MC450 Coring Unit. Operator’s Manual © 2020 Utilicor Technologies Inc.
  • Page 18 Unit Components MC-BEACON MC-PD5090 MC-NOPOPASM SV3-12-O/300AA MC-450ES12 TR-HYDHC12 MC-LVSST MC-450HS MC-MAL20-30-10 TR-CLAMP TR-IGUSCAR MC-PC6C TR-3000F MC-125HYDM TR-2000F MC-BRFC MC-WATCAP MC-RPMG TR-LPGUN MC-WATSW BP-COMP MC-ESTOP MC-MAGPU TR-SWHEEL MC-SPSEN MC-450WFG MC-DRPIN MC-450DOOR MC-450RUB MC450 Coring Unit. Operator’s Manual © 2020 Utilicor Technologies Inc.

  • Page 19: Core Drum Assembly

    GR-5 HHCS 3/8 X 1 1/2 CP-AFLNG CD - 8 CD - 10 CD - 12 CD - 18 CP - SHAFT18 CP - SHAFT16 CP - SHAFT14 CP - PDC MC450 Coring Unit. Operator’s Manual © 2020 Utilicor Technlogies Inc.

  • Page 20: Pillow Block Assembly

    Parts PILLOW BLOCK ASSEMBLY **THE PILLOW BLOCK MOUNTED ON THE MTC-100 IS FULLY GREASED. ONLY ADD GREASE TO THE PILLOW BLOCK DURING THE REBUILD PROCESS. MC450 Coring Unit. Operator’s Manual © 2020 Utilicor Technlogies Inc.

  • Page 21: Drylin Rails And Cars

    Parts DRYLIN RAILS AND CARS ATTENTION Cars are self adjusting and self lubricating. MC450 Coring Unit. Operator’s Manual © 2020 Utilicor Technlogies Inc.

  • Page 22: Hydraulic Schematic

    Electrical ATTENTION Electrical Schematic MC450 Coring Unit. Operator’s Manual © 2020 Utilicor Technlogies Inc.
  • Page 23 Hydraulics THE SPEED OF THE CUTTER WILL DEPEND ON THE FLOW FROM THE POWER UNIT. SET POWER UNIT ENGINE TO MAX RPM TO ACHIEVE 13 TO 16 GPM. MC450 Coring Unit. Operator’s Manual © 2020 Utilicor Technlogies Inc.

  • Page 24: Pre Trip Check List

    However unit should be kept as low as possible at all times. 8. Do not use the D-Hooks on the MC450 to secure the mini skid steer to the trailer. Alway lash mini skid steer to trailer as per opertaors manual.

  • Page 25: Utilicor Process - Central Pilot Bit

    Rotary Coring and Reinstatement: 1. Accuracy: The 2 3/8" diameter PDC central pilot bit, which is integral to the Utilicor coring process, acts as a concentric guide for the coring drum, centering and stabilizing it to ensure a fast and accurate cut.

  • Page 26: Winterizing

    7. Spray auxiliary Water Nozzle until it too is filled with Glycol. 8. Turn off water pump. 9. Turn Red valve handles to Operational Mode (Figure 24.1) Operational Mode Winterizing Mode Figure 24.1 Figure 24.2 MC450 Coring Unit. Operator’s Manual © 2020 Utilicor Technologies Inc.

  • Page 27: Tips For Successful Coring Operation

    Slow, continuous turning of the orbital control wheel will allow the coring teeth to work and cut through the pavement without experiencing drum kick back, or stalling of the hydraulic motor. You are applying too much downward pressure if the drum stops turning, or if the MC450 lifts off the ground.

  • Page 28: Troubleshooting

    Important: Caution must be taken when inspecting, or touching, any portion of the equipment that maybe excessively hot to the touch. Important: Refer to the owner’s manual of the power souece to which your MC450 is attached to. For all service and maintenance related questions. This Utilicor Operators manual is not a substitution or replacement for original equipment service manuals.

  • Page 29: Parts And Consumables

    • All ProCor coring drum are manufactured to exceed industry standards • Utilicor’s custom manufactured diamond segments allow for increased cutting life through both asphalt and concrete • ProCor coring drums stock length is 22” and come in diameters of 8“...
  • Page 30 • 50 Micron Mesh SS screen • Twist on Water Strainer • Part # TR-FILTERSML MTC 12” Steering Wheel • Replacement steering wheel for orbital control • Incudes Hub and Spinner • Part # TR-12SW MC450 Coring Unit. Operator’s Manual © 2020 Utilicor Technologies Inc.
  • Page 31 • Fits 1/2” drill chuck • Part # AC-MIX Pavement Protection Plate • Protects top of core from impact when core is stuck inside coring drum • Part # AC-10IP (12”), AC-16IP (18”), MC450 Coring Unit. Operator’s Manual © 2020 Utilicor Technologies Inc.

  • Page 32: Warranty

    ATTENTION PLEASE COMPLETE AND SUBMIT WARRANTY CARD TO: WARRANTY@UTILICOR.CA MC450 Coring Unit. Operator’s Manual © 2020 Utilicor Technologies Inc.

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