KRACK Fluid Cooler Series Installation And Operation Manual

KRACK Fluid Cooler Series Installation And Operation Manual

Air-cooled fluid cooling units
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Part Number: E208134_D
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Summary of Contents for KRACK Fluid Cooler Series

  • Page 1 Part Number: E208134_D...
  • Page 2 Proposition 65 warning labels to your customers when during the manual soft-start process. Always necessary. For more information on Proposition 65, power rocker switches off when unattended. please visit the California State government website. Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 1 ...
  • Page 3: Table Of Contents

    LECTRICAL MOTOR DATA AT 50 HZ ......................42 INSPECTION AND CLEANING ..................43 RE-STARTUP AND OPERATION INSPECTION ..................43 LEANING ..............................43 REVENTIVE MAINTENANCE........................43 REPLACEMENT PARTS LIST ..................44 Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 2 ...
  • Page 4 Figure 23 TYPICAL TWO WIDE UNIT DRAWING WITH K MOTOR................... 40 Figure 24 FACTORY INSTALLED JUMPER ........................41 Figure 25 KB DRIVE MINIMUM AND MAXIMUM SPEED SETTING ................. 41 Figure 26 REPLACEMENT PART LIST ..........................44 Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 3 ...
  • Page 5: Receipt Of Equipment

    All units contain the UL, cUL, and CSA labels to indicate the unit was manufactured using acceptable practices by the governing bodies. Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 4 ...
  • Page 6: Unit Dimensions With A,C,E,F Motor Types

    Figure 1 and Table 1 and 2 contain the overall dimensions and support leg bolt hole locations for all of the A, C, E, and F fan units. Figure 1 Unit Dimensions with A, C, E,F Motor Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 5 ...
  • Page 7: Table 1 Unit Dimensions With A,C,E,F, Motors Std 22" Legs

    86.55  53.00  FEV*24  279.85  90.55  64.00  108.00  54.00  274.00  86.55  53.00  FEV*25  333.85  90.55  64.00  108.00  108.00  328.00  86.55  53.00  FEV*26  FEV*27  387.85  90.55  64.00  108.00  54.00  382.00  86.55  53.00  Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 6 ...
  • Page 8: Unit Dimensions Withk Motor - Vertical Discharge Unit

    Figure 2 and Table 3 and 4 contain the overall dimensions and support leg bolt hole locations for all the K motor units. Figure 2 Unit Dimensions with K Motor Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 7 ...
  • Page 9 Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 8 ...
  • Page 10: Table 3 Unit Dimensions With K Motors Std 22" Legs

    86.55  58.50  FEVK24  282.75  90.55  63.00  108.00  54.00  274.00  86.55  58.50  FEVK25  FEVK26  336.75  90.55  63.00  108.00  108.00  328.00  86.55  58.50  FEVK27  390.75  90.55  63.00  108.00  54.00  382.00  86.55  58.50  Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 9 ...
  • Page 11: Unit Dimensions For Units Withb Motor - Vertical Discharge Unit

    2.4 Unit Dimensions for Units with B Motor – Vertical Discharge Unit Figure 3 and Table 5 overall dimensions and support leg bolt hole locations for all the B Motor units. Figure 3 Unit Dimensions with B Motor Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 10 ...
  • Page 12 Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 11 ...
  • Page 13: Unit Dimensions With A,C,E,F Motor Types - Horizontal Air Discharge Units

    Figure 4 and Tables 2 and 6 contain the overall dimensions and support leg bolt hole locations for all of the A,C,E and F fan units. Figure 4 Unit Dimensions with A,C,E,F Motor Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 12 ...
  • Page 14 Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 13 ...
  • Page 15 Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 14 ...
  • Page 16: Unit Dimensions For Units Withk Motor - Horizontal Air Flow Unit

    Figure 5 and Tables 3 and 7 contain the overall dimensions and support leg bolt hole locations for all the K motor units. Figure 5 Unit Dimensions with K Motor Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 15 ...
  • Page 17 Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 16 ...
  • Page 18 Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 17 ...
  • Page 19: Unit Dimensions For Units Withb Motor - Horizontal Air Flow Unit

    Figure 6 and Tables 5 and 8 contain the overall dimensions and support leg bolt hole locations for all the K motor units. Figure 6 Unit Dimensions with B Motor Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 18 ...
  • Page 20 Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 19 ...
  • Page 21: Table 5 Unit Dimensions With B Motors

    44.50  DIMENSIONS (IN)  MODEL  L  W  H  82.31  24.50  87.62  FAHB22  118.31  24.50  87.62  FAHB23  FAHB24  154.31  24.50  87.62  190.31  24.50  87.62  FAHB25  226.31  24.50  87.62  FAHB26  FAHB27  262.31  24.50  87.62  Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 20 ...
  • Page 22: Unit Weights , Internal Volume - Units With A,C,E,Fandk Motors

    FEV*27412  6382  84.3  FEV*16408  2784  36.4  FEV*16410  2808  36.4  FEV*16412  2858  36.4  FEV*17308  3020  31.9  FEV*17310  3042  31.9  FEV*17312  3088  31.9  FEV*17408  3279  42.3  FEV*17410  3307  42.3  FEV*17412  3366  42.3  Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 21 ...
  • Page 23: Unit Weights , Internal Volume - Units Withb Motor

    FAVB27412  3015  27.9  FAVB16408  1110  12.0  FAVB16410  1150  12.0  FAVB16412  1190  12.0  FAVB17308  1314  10.6  FAVB17310  1349  10.6  FAVB17312  1384  10.6  FAVB17408  1404  14.0  FAVB17410  1450  14.0  FAVB17412  1497  14.0  Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 22 ...
  • Page 24: Unit Location

    “W” minimum clearance, and must not exceed the top discharge should be free flowing away from the of the unit. unit. W = Total width of the Fluid Cooling unit – Single or Double wide. Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 23 ...
  • Page 25: Rigging

    BOLTS, WASHERS AND NUTS INCLUDED, (SEE SECTION 5.1 FOR LEG MOUNTING INSTRUCTIONS). UNDER NO CIRCUMSTANCES SHOULD CONSIDER MANIFOLDS, ELECTRICAL ENCLOSURE(S) OR RETURN BENDS BE USE FOR LIFTING OR MOVING THE UNITS! Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 24 ...
  • Page 26 BOLTS, WASHERS AND NUTS INCLUDED, (SEE SECTION 5.1 FOR LEG MOUNTING INSTRUCTIONS). UNDER NO CIRCUMSTANCES SHOULD CONSIDER MANIFOLDS, ELECTRICAL ENCLOSURE(S) OR RETURN BENDS BE USE FOR LIFTING OR MOVING THE UNITS! Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 25 ...
  • Page 27: Unit Assembly

    View drawing that comes with unit for support angle attachment location both to the unit and to the base pad or structure. Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 26 ...
  • Page 28: Leg Assembly For 24" Fan Units

    3/8 - 16 NUT (ALL) 3/8-16 x 3 1/2" HEX HEAD CAP SCREW (SIDES) 3/8 FLAT WASHER (ALL) 42" FIELD INSTALLED 42" EXTENDED LEG 3/8-16 x 1 1/2" HEX HEAD CAP SCREW (BRACES) Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 27 ...
  • Page 29: Installation And Piping

    Consideration should be given that undersized piping lines will cause several problems in a fluid system. High pressure drops in the lines take away from the systems flow rate and capacity as well as resulting in excessive power usage. Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 28 ...
  • Page 30 The fluid properties and circulation rate must be maintained to protect freezing. FIGURE 12 UNIT MOUNTING AND PIPING INTERCONNECTING PIPING B-LINE / UNISTRUT IS THE PREFERED PIPE CLAMPING MEANS Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 29 ...
  • Page 31: Recommended Fluids And Oils

    Krack offers fluid coolers with fluids and oils listed below. Available fluid options: Water •...
  • Page 32: Glycol Sludge Prevention

    This is due to the reduced density of the higher altitude air resulting in reduced unit capacity. Consult factory if you suspect this situation. Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 31 ...
  • Page 33: Field Wiring

    Only qualified electricians should work on the electrical portion of any unit installation. 7.2 Control Panel Nomenclature for A,B,C,E & F Motors – Control Panel Nomenclature for K Motor Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 32 ...
  • Page 34: Motors Wiring

    7.3 Motors Wiring Primary protection to individual fan motor can be fuse/circuit breaker with contactors and fuse only. Krack gives the option of ‘only terminal pins’ for filed wiring. Figure 14 MOTOR WIRING Figure 15 - Numbering of Fan Motors for Identification Below picture shows the numbering of fan motors for identification.
  • Page 35: Control Panel Wiring Diagrams

    Transformer sized based on primary, secondary voltages and amps required. Control voltage can be 208V-230V, 120V, and 24V. Figure 18 CONTROL PANEL WIRING DIAGRAM Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 34 ...
  • Page 36: Relay Board Wiring

    7.7 Back Up Controller Wiring Krack offers Johnson Controls System 350 as a backup controller. The operation of the fan cycle controller employed with a fluid cooler unit should be set up so that the fan or set of fans if a double wide unit, nearest the unit headers is/are the first fans on or last-off whenever the pump is running.
  • Page 37: Control Settings

    On the end of the header, usually on the left side of the unit, a thermal well is installed into the header endcap and the temperature sensor is installed in the bulb well. Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 36 ...
  • Page 38: Table 12 Control Panel Settings

    70  75  80  85  FAN OFF  50  55  60  65  70  75  80  NOTE: MOTOR CONTACTORS WIRED TO “NC” CONTACT OF TEMPERATURE CONTROL.TEMPERATURE CONTROL SET IN “HEATING” MODE. SEE WIRING DIAGRAM. Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 37 ...
  • Page 39: Vfd Operation

    7.10 VFD OPERATION VFD Motor distribution block available for customer supplied VFD’s. FIGURE 21 TYPICAL VFD WIRING DIAGRAM – Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 38 ...
  • Page 40: Wiring Of Units With Vspeedk Motor

    Airflow is increased/decreased across the fluid cooler coil surface by modulating variable speed fans. The below figure shows wiring schematics for the drives and motors. Figure 22 Typical One Wide Unit Drawing with K Motor Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 39 ...
  • Page 41 FIGURE 23 Typical Two Wide Unit Drawing with K Motor Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 40 ...
  • Page 42: Kb Drive Special Setting

    The motor will not operate without the drive. Damage to the motor may result and will void the warranty. KB DRIVE TRIMPOT SETTING FIGURE 25 KB Drive Minimum and Maximum Speed Setting Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 41 ...
  • Page 43: Electrical Motor Fla Data

     60Hz Motor are offered only at 380V C  700  1  2.9   Motor Type B is not offered with 380V/60Hz option E  420  0.33  1.4  F  950  1  2.1  K  950  1  TBD  Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 42 ...
  • Page 44: Inspection And Cleaning

    8.3 PREVENTIVE MAINTENANCE A preventive maintenance schedule should be established as soon as the unit is installed. The unit should be inspected periodically for proper operation and buildup of frost and debris. Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 43 ...
  • Page 45: Replacement Parts List

    9 REPLACEMENT PARTS LIST Figure 263 - REPLACEMENT PARTS Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 44 ...
  • Page 46: Table 16 Replacement Parts

    E205170  110V  107480  230V  E150076  MOTOR MTG BRACKET FAN UNIT (2 PER  5  BRACKET  E208055  MOTOR)  MOTOR MTG BRACKET FOR 30” FAN UNIT (2  E280793  PER MOTOR)  6  MOTOR MTG RING  MOTOR MTG RING FAN UNIT (1 PER MOTOR)  800340  MOTOR SERVICE DOOR  7  MOTOR SERVICE DOOR PANEL  E86121  PANEL  8  SUPPORT LEG  22" FIELD ASSEMBLED SUPT LEGS  E280914  LEV SUPT LEG RECR SQ 30" HIGH  E281663  SPECIAL SUPPORT LEG 36" HIGH  E281653A  Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 45 ...
  • Page 47 LEV2 FAN PNL 30" 1W & 2W NARROW  E87128P  LEV2 FAN PNL 30/24" 1W & 2W NARROW  E208168P  LEV2 FAN PNL 30" 2W  D256804P  LEV2 FAN PNL 30"W/24" FAN 2W  E208167P  24" STD FAN PANEL  E86115P  15  COVERS  LEV2 COVER RETURN BEND  E203432  LEV2 HEADER COVER  E203431  LEV2 HEADER COVER DBL CIRC  E204989A  LEV2 HEADER COVER DBL CIRC W/FRAME  E204989F  LEV RETURN BEND COVER 24" FAN  E86127  HEADER COVER LEV‐B  E208165  16  WIRE HARNESS LEV2  WHA‐P399‐200C  E207054  ACVV‐W‐F‐G 1FAN WIRE HARNESS  805870  Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 46 ...
  • Page 48 LEV2 WIRE HARNESS 6F‐(2W)12F LH  80596RB  LEV2 WIRE HARNESS (2W)12F RH  80597RB  ACVB‐I 1 LH WIRE HARNESS  E83149  LEV2‐B WIRE HARNESS 2F‐(2W)4F LH  E83150RB  LEV2‐B WIRE HARNESS (2W)4F RH  E83151RB  LEV2‐B WIRE HARNESS 3F‐(2W)6F LH  E83152RB  LEV2‐B WIRE HARNESS (2W)6F RH  E83153RB  LEV2‐B WIRE HARNESS 4F‐(2W)8F LH  E83154RB  LEV2‐B WIRE HARNESS (2W)8F RH  E83155RB  LEV2‐B WIRE HARNESS 5F‐(2W)10F LH  E83156RB  LEV2‐B WIRE HARNESS (2W)10F RH  E83157RB  LEV2‐B WIRE HARNESS 6F‐(2W)12F LH  E83158RB  LEV2‐B WIRE HARNESS (2W)12F RH  E83159RB  LEV2‐B WIRE HARNESS 2F‐(2W)14F LH  E83160RB  LEV2‐B WIRE HARNESS (2W)14F RH  E83161RB  Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D) 47 ...
  • Page 49 Fluid Cooler Series Air-Cooled Fluid Cooling Units (PN E208134_D)

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