EiE INSTRUMENTS TC-106 Product Manual

Deep abrasion testing

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Product Manual

TC-106 – Deep Abrasion Testing

www.eieinstruments.com, www.eiepharmatest.com, www.eieceratest.com,

www.eiepetrotest.com

Prepared By Narendra Parekar

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Page 1 Product Manual TC-106 – Deep Abrasion Testing www.eieinstruments.com, www.eiepharmatest.com, www.eieceratest.com, www.eiepetrotest.com Prepared By Narendra Parekar...
Page 2: Organization's Iso 9001:2015 Certificate
Organization’s ISO 9001:2015 Certificate PRODUCT USER MANUAL : EIE_TT_DATM_PUM_00 Revision No.: EIE/TT/DATM/REV.00 Dtd. 03/07/2018 INSTRUMENT: DEEP ABRASION TESTING MACHINE Page No.: 2 of 22...
Page 3: Forward
24 working hours. Once again, thank you for your trust and kind patronage. We look forward to serve you better in future. Yours sincerely, EIE Instruments PRODUCT USER MANUAL : EIE_TT_DATM_PUM_00 Revision No.: EIE/TT/DATM/REV.00 Dtd. 03/07/2018 INSTRUMENT: DEEP ABRASION TESTING MACHINE Page No.: 3 of 22...
Page 4: Table Of Contents
Table of Contents Organization’s ISO 9001:2015 Certificate ................... 2 Forward ............................2 List of Figures ............................ 4 List of Table ............................4 Introduction to Standard Methodology .................. 5 Necessity ............................5 Principle ............................5 1.2.1 Abrasive material..........................5 Introduction to EIE – Instrument/Apparatus ................7 Installation/Construction &...
Page 5: Introduction To Standard Methodology
Introduction to Standard Methodology iles are a thin slab, having a full cross-section, made from clays and/or other inorganic raw materials generally used as a covering for floors and walls, usually shaped by extruding or dry-pressing at room temperature, but may be formed by other processes, then dried and subsequently fired at temperatures sufficient to develop the required properties.
Page 6: List Of Figures Figure 1 White Aluminum Oxide
Table 1 Grain Size requirement as per INDIAN STANDARD IS 11643 Figure 1 White Aluminum Oxide PRODUCT USER MANUAL : EIE_TT_DATM_PUM_00 Revision No.: EIE/TT/DATM/REV.00 Dtd. 03/07/2018 INSTRUMENT: DEEP ABRASION TESTING MACHINE Page No.: 6 of 22...
Page 7: Introduction To Eie - Instrument/Apparatus
Introduction to EIE – Instrument/Apparatus Installation/Construction & Parts Details  It consists essentially of a rotating disc, a storage hopper with dispensing device for the abrasive material; a test specimen support and a counterweight (see below figure of component diagram). ...
Page 8: Figure 2 Component Diagram
Figure 2 Component Diagram 1. TEST SPECIMEN CLAMP 2. FIXING SCREW 3. TEST SPECIMEN 4. VALVE 5. STORAGE HOOPER FOR ABRASIVE MATERIAL 6. EVEN-FLOW FUNNEL 7. STEEL DISC 8. COUNTERWEIGHT PRODUCT USER MANUAL : EIE_TT_DATM_PUM_00 Revision No.: EIE/TT/DATM/REV.00 Dtd. 03/07/2018 INSTRUMENT: DEEP ABRASION TESTING MACHINE Page No.: 8 of 22...
Page 9: Experimental - Operation & Maintenance
Experimental – Operation & Maintenance General Instructions The instructions for preparing the equipment assume that the user is aware of the contents of this document, which lists the warranty conditions and important precautions. Delivery and Uncrating the instrument Inspect equipment and shipping crate immediately upon receipt. If any damage is apparent, immediately discuss it with the delivery person and contact the transportation company immediately.
Page 10: Standard Operating Procedure
Standard Operating Procedure Preparation of Test Specimen Test shall be carried out using whole tiles or test specimens of suitable dimensions. Before testing, small specimens shall be fixed with an adhesive onto a larger background, avoiding joints. Take a Fixture in which we have to place the specimen by using clamps. Place the test specimen in the apparatus so that it is tangential against the rotating disc with fixture.
Page 11 Place fixture with fixed specimen sample on machine properly. Adjust the horizontal fixing screw for supporting the specimen on the machine. Tighten the upper supporting screws also. Place the given default weight on pulley. PRODUCT USER MANUAL : EIE_TT_DATM_PUM_00 Revision No.: EIE/TT/DATM/REV.00 Dtd. 03/07/2018 INSTRUMENT: DEEP ABRASION TESTING MACHINE Page No.: 11 of 22...
Page 12 Now, for adding abrasion material i.e. aluminum oxide in funnel, close the red valve tightly. 10. Add the abrasion material in funnel as per standard i.e. Ensure that the feed of abrasive material into the grinding zone is uniform at a rate of at least 100gm/100 revolutions. 11.
Page 13 13. Switch ON the mains supply, set the no. of counts in counter by using UP, SIDE, SET keys etc. (i.e. 150 Revolution approx. or as per suitability) and START the system. 14. Rotating disc will start to rotate with respect to the set value of count on the counter i.e. 150 revolutions. 15.
Page 14: Figure 3 Control Panel
After completion of the process operation, remove the extra weight and default weight, disassemble the fixture clamp and remove the specimen for measurement. NOTE: Remove the test specimen from the apparatus and measure the' chord length of the groove by means of the measuring gauge to the nearest 0.5 mm.
Page 15: Expression Of Results
Expression of Results  The resistance of deep abrasion is expressed as the volume V of material removed, in cubic millimeters. This is calculated from the chord length of the groove by means of the expression: ��.�� ℎ.�� − sin ��} × Where, sin ��...
Page 16  Press the set button in the counter. TO SET COUNT  Use the arrow key as shown in the figure to shift to the next digit of the count to be set. TO SHIFT TO THE NEXT DIGIT OF THE COUNT PRODUCT USER MANUAL : EIE_TT_DATM_PUM_00 Revision No.: EIE/TT/DATM/REV.00 Dtd.
Page 17  Now to increase or decrease the value of the count, use the arrow key as shown in the figure TO INCREASE /DECREASE THE VALUE OF COUNT PRODUCT USER MANUAL : EIE_TT_DATM_PUM_00 Revision No.: EIE/TT/DATM/REV.00 Dtd. 03/07/2018 INSTRUMENT: DEEP ABRASION TESTING MACHINE Page No.: 17 of 22...
Page 18  Once the required value of the count is set, press the enter button. ENTER BUTTON TO ENTER THE REQUIRED COUNT PRODUCT USER MANUAL : EIE_TT_DATM_PUM_00 Revision No.: EIE/TT/DATM/REV.00 Dtd. 03/07/2018 INSTRUMENT: DEEP ABRASION TESTING MACHINE Page No.: 18 of 22...
Page 19  After setting the count and pressing the enter button the following will be displayed.  Now to start the rotation of the disc press the enter button once again. PRODUCT USER MANUAL : EIE_TT_DATM_PUM_00 Revision No.: EIE/TT/DATM/REV.00 Dtd. 03/07/2018 INSTRUMENT: DEEP ABRASION TESTING MACHINE Page No.: 19 of 22...
Page 20: Precautions To Be Observed-General
 Some equivalent values are given in Table below: 20.0 67.0 30.0 40.0 50.0 1062 60.0 1851 20.5 72.0 30.5 40.5 50.5 1094 60.5 1899 21.0 77.0 31.0 41.0 51.0 1128 61.0 1947 21.5 83.0 31.5 41.5 51.5 1162 61.5 1996 22.0 89.0...
Page 21: Warranty Certificate
The liability of EIE Instruments is limited to repair or replacement and under no circumstances shall EIE be liable for any collateral consequential damages or loss. This guarantee specifically excludes the expendables and consumables.
Page 22 --- End of Document --- Any Note or Queries Please write us Thank you We are in….  Soil Testing Equipment.  Bitumen Testing Equipment.  Cement Testing Equipment.  Aggregate Testing Equipment.  Tiles, Geotextile testing Equipment.  Pharmaceuticals Lab Testing Equipment. ...