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Summary of Contents for DIEGON AP80
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Manual AP80 Display Controller • 8 Digit display in DIN-enclosure 144 X 72 mm • Supply voltage 10 – 35V DC • All in- and outputs optically isolated • Input for absolute SSI encoders, incremental en- coders, parallel encoders and Start/Stop sensors •...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. Table of contents 1 Introduction ....................6 ..........................6 ENERAL ...................... 7 MPORTANT INFORMATION EMC ............................7 ..........................7 EFINITIONS 1.4.1 Display units AWE ......................7 1.4.2 Parameter number ......................
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Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 4.11.2 Justage Using the input K0 ................... 32 4.11.3 Justage using service parameter P[207] ..............32 4.11.4 Justage using front keys ....................33 4.11.5 Justage using input 1…6 ....................33 4.12 CAN-...
With the 24 programmable cams several functions can be realized like limit detection. Another feature of the AP80 is the memory for the nominal values. The 48 programmable values can be used to determine the positions of the cams. Up to 4 values can be read from external thumbwheel switches. These values can be used as positions for the cams or as preset values.
AP80. If through a failure or fault the AP80 an endangering of persons or damage to plant is possible, this must be prevented using additional safety measures.
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 1.4.3 Notation Values can be displayed in different notations like binary or hexadecimal. The character behind the value shows in which notation the value is represented: 100D...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 2 Operation 2.1 Key functions [P] key - Cycle through monitoring displays - Activate programming mode (in combination with other keys) [+1] key - View type number...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 2.2 Key functions in programming mode [P] key - one step back in menu - discontinue programming mode - discontinue changing nominal values/parameters (edit mode) - LED is on when programming mode is active...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 2.3 Display functions 2.3.1 Status functions Power on Appr. 1sec. Operating (normal) mode 2.3.2 Error messages There are two groups of errors: Parameter errors (error numbers 0…499, preceeded by a “P”)
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 2.3.3 Survey of error messages Error messages: 000...499 Parameter error is displayed as PXXX on the display. 700 = Reference value P[003] >= Counting range P[004] 701 = Adjustment value SSI P[005] >= Counting range or Adjustment SSI P[005] <...
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Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. Error meldingen linearisatie (xx = P1 …P30) 9xx = Linearisatie Xn <= Xn-1 940 = Linearisatie (modus 1 of 2) X1 <> 0 941 = Linearisatie modus 1) Y1 <> 0 Error messages for cams (latst 2 digits = cam number) 1001…1024...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 3 Programming There are three different modes of operation: Automatic mode Programming mode for nominal values Programming mode for parameters Automatic mode Programming mode Programming mode Nominal values...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 3.1.1 Monitor function In automatic mode different variables can be displayed. By using the [P] key one can cycle through the different pages: Actual position Actual velocity...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 3.1.2 Displaying the type number Automatic mode Type 3.1.3 Displaying the software-version Automatic mode Standard software Keep pressed Custom software...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 3.2 Changing nominal values Access to nominal values Automatic mode Then Select nominal values Nominal value number Exit programming mode After 2 s Nominal value number +1...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 3.3 Changing parameters 3.3.1 Menus The parameters are displayed in different menus and submenus: 1 ConFiG 10 D-SEt 2 ActuAL 10.1 ConF. 2.1 Cnt. 10.2 SEt-1 2.2 SSI 10.3 SEt-2...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 3.3.2 Input parameters Access parameters Automatic mode Then Menu selection Menu Exit programming mode Menu item +1 To submenu/parameter number Menu Submenu selection Submenu Back to menu...
2016 V02. For software version V6.03. Subject to change without notice. 4 Functions 4.1 Basic function The basic function of the AP80 is programmed at P[200]. Factory setting P[200] = 0, where the sensor-value will be shown on the dis- play.
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Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. Hold/Reset start/stop H and Hold/Reset start/stop L (P[200] = 3 or 4) Hold/Reset start and stop using input (1…6) high and low active start stop start stop...
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Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. Hold/Reset start/stop H (P[200] = 6) Hold/Reset start and stop using input 1…6 falling flank start stop countervalue td = countervalue display...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 4.2 Actual position The actual position shown on the display is depending on the selected sensor input (P[201]) and several parameters. Counterinput and internal frequency: Actual position = Counter x FL x dir x...
Through P[203] it is possible to adjust the decimal point. 4.5 Power failure protection If P[206] = 1 then the actual position of the AP80 will be stored in EEPROM when power is shut down. After power up this value will be restored.
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 4.6 Edge multiplication (counter input) There are two possibilities for the counter input: V-signal x4: edge multiplication x4, 90º shifted encodersignals. count S-signal x2: edge multiplication x2, encoder signal with directional signal.
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 4.7.1 Preset using input K0 The function preset is used to set the actual value to a programmed value, stored in P[003], P[204] or 102] or external thumbwheel-1.
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 4.8 Counting range (counter input and internal frequency) The counting range used by the counter can be limited when using the coun- ter input or the internal frequency (P[201] = 0 or 2). The counting range can be set either by parameter or nominal value.
Normally the most significant bit (MSB) is transmitted first by the encoder. The number of clock pulses determine the number of bits that will be read by the AP80. Basically this will be the number of bits that the encoder transmits. Example: The SSI-encoder has a resolution of 4096 positions per revolution and 4096 coded revolutions.
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. Example: The SSI-encoder has 16 singleturn bits (65535 positions/rev.) and 14 multiturn bits (16384 coded revolutions). The resolution should be 8192 positions/rev. = 13 bit. The number of revolutions should not be changed (remains 14).
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 4.10.1 Output "SSI error" It is possible to create a SSI-error signal using one of the outputs 1..6: Output SSI error Output-x = option "2 SSI error"...
K0 detects a rising edge, possibly combined with a reference coarse signal ([P213]). For option 5 and 6 this value is given by the external data input. (AP80/81- CxP). If through parameter [P213] reference coarse has been activated ([P213] <>...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 4.11.4 Justage using front keys The function preset the absolute position can be executed with the key com- bination [P] + [Enter]. Holding down the [Enter] key and push the [P] key once. Then the actual posi- tion is preset to the value of P[005].
3.1.1), where “0” = no error and “1” = bus off. 4.12.1 AP-Link Using the CAN bus it is possible to sent the actual position and velocity in just one message to one or more other AP80’s (AP40,s). Example: Encoder...
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0 or 1 0 or 1 In this example the first AP80 (1) is sending the actual position and velocity to adress 1 with 500 kbit/s (dataframe COB-ID 385…511). AP80 (2) and (3) receive this data as actual position and velocity.
Display counting range P[103] = 4.12.2 Start/Stop sensor The AP80 sends a start signal to the sensor and then waits for the stop signal to return from the sensor. The time between the start and stop sig- nal is an measure for the sensor (magnet) position.
2016 V02. For software version V6.03. Subject to change without notice. 4.13 ASCII protocol The serial ports of the AP80, both RS232 and RS422/485, are able to work with the ASCII protocol, however not at the same time. Using the ASCII protocol, actual values can be read, parameters and nominal values can be stored and read, the status of the digital inputs and outputs can be monitored etc.
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 4.13.2 General Through the ASCII protocol it is possible to communicate with the AP80 Send: Data from PC, PLC AP80 Receive: Data from AP80 PC, PLC AP80...
The AP80 with the unit Id number is selected, all consecutive com- mands are relevant for this unit. An AP80 with unit Id number 0 will always respond. This is the reason that only one unit is allowed to have unit Id number 0.
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Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. receive: r3 xxxxxxxx transmitting parameter: none Read status inputs send: receive: ri xxx transmitting parameter: none B0 = input K0 B1 = input-1 B2 = input-2 B3 = input-3...
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Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. B8 = output-9 Read status input K1, K2 and K0 send: receive: rk x transmitting parameter: none B0 = K0 B1 = K1 or counting direction B2 = K2 or counting pulse Write outputs (only valid for outputs with “ASCII protocol”...
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Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. Read status data input send: receive: ra xxxxxxxx transmitting parameter: none Example: ra 1320 gives the following answer: 1320 528H, 0101 0010 1000 B Read status data output...
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Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. Read parameter send: rp xxx receive: rp xxxxxxxx transmitting parameter : parameter number Example reading parameter P[004] send: rp 4 answer: rp 4 10000 write parameter (only EEPROM)
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Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. Write nominal value (RAM + EEPROM) send: ws xx xxxxxxxx receive: ws xx xxxxxxxx transmitting parameter: nominal value number and nominal value Example writing nominal value 22 with value 195200...
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Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. Read error number send: receive: rf xxxx transmitting parameter: none When -1 returns no error is present. Example: send: answer: (SSI error) rf 800 answer: (no error) rf –1...
(no errors) bp -1 answer: (error parameter 20) 4.13.4 Error messages In case of an error the AP80 will sent an error message followed by an error number. overview error messages er 1 = parity error er 2 = frame error...
2016 V02. For software version V6.03. Subject to change without notice. 4.14 Analog output The AP80 has an optional, galvanic isolated analog output. Using parameter P[388] it is possible to choose between a current output or a voltage out- put.The analog output can be used to give out the actual position or velocity (see parameter P[383]).
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 4.16 Current output The current output has a resolution of 610 µA and is programmable through P[084] … P[087]. P[084] = Imin [mA] (input in 0,0001mA units)
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 4.17 Example programming voltage output > 0,01 mm units > actual position at +9V should be -850,00 mm > actual position at -8V should be 1100,00 mm...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 4.18 Cams 4.18.1 General The AP80 has a maximum of 24 programmable cams divided over a maxi- mum of 9 outputs. Programmable functions: • Type 1. Cam with start- and end-value 2.
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 4.18.3 Greater than or equal to limit value Only one limit value needs to be programmed. Limitvalue = 100 100 101 Hysteresis = 2 Hysteresis = 0 4.18.4 Smaller than or equal to limit value...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 4.18.5 Dynamic cams To compensate for actions with a static time, for example the switch time of a valve, it is possible to program a time for each output individually. The cams will be shifted according to this programmed time.
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 4.18.6 Start/stop cam The outputs for the cams can be enabled or disabled, if for one of the inputs 1..6 the function start/stop cams has been chosen.
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 4.18.8 Relative cams When using relative cams it is possible to configure simple positioning sys- tems. The cams will switch based on the difference between the actual posi- tion and an external value.
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Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. Nom = External data Act = Actual position Nom-Act < 0 Nom-Act = 0 Nom-Act > 0 Backward Forward Fast backward Fast forward In position Signal Outp.
Possible output data is the actual position or actual velocity. The data of mul- tiple AP80’s can be set to busmode and therefore all be read by a PLC. The store-function will lock the data during reading and the enable-function will enable the data.
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 4.20.3 Input enable Through the inputs one can activate the “enable”- signal. The signal activates or deactivates the data output. If none of the inputs has been assigned, the data output is always active.
4.21 External thumbwheel sets 4.21.1 General Up to 4 external thumbwheel sets can be connected to the AP80. The data is read by the RS422 serial interface (ser-2) en can be configured separate. The thumbwheel value can also be read by the monitor function in auto mode.
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 4.21.3 Parameter settings P[245] must be set to 0 (if RS422/RS485 ser-2 is not active) Parameter P[222] determines the number of thumbwheel sets that will be read.
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 4.22 Linearization The linearization function allows to display and process nonlinear motions. The actual display position (sensor) position or actual velocity is converted into an additional value “Actual linearization”. This additional value can serve as a source for the cams function and analog output.
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 4.22.1 mode 0 “4-Quadrant” This is the standard mode wich can build every possible curve. Both the X- axis and the Y-axis may contain negative values. Condition: P1-X <...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 4.22.2 mode 1 “Mirror Y-axis” In this mode, the entered curve is mirrored and copied over the Y-axis, so that this curve is the same for the negative X-axis values. Q1 is the entered curve.
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 5 Parameters General lay-out: PAR. PAR Nr: Possible values (bold is the standard value) Basic description Description of possible values 5.1 Menu 1 Config PAR: 1.0.1 P[200] 0 …...
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0 = not active 1 = active PAR: 1.0.9 P[207] 0 … 123 Service functions Only possible to activate through keyboard AP80 0 = not active 123 = set default parameters (automatically reset to 0) PAR: 1.0.10 P[208] 0 … 2 Default monitor function Determines the default which is visible after start-up.
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 5.2 Menu 2 Actual 5.2.1 Submenu 2.1 Counter PAR: 2.1.1 P[210] 0 … 1 Signal type and edge multiplication "S-signal X2": K2 is counter and K1 is direction...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. PAR: 2.1.7 P[209] 0 … 2 Counting direction for setting reference value 0 = independant from direction 1 = when counting in positive direction 2 = when counting in negative direction PAR: 2.1.8 P[003]...
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Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. PAR: 2.2.3 P[216] 0 … 24 … 30 Number of SSI clockpulses PAR: 2.2.4 P[217] 0 … 24 … 30 Number of SSI databits PAR: 2.2.5 P[000] 0 …...
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Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. PAR: 2.2.9 P[209] 0 … 2 Counting direction adjustment 0 = independant from direction 1 = when counting in positive direction 2 = when counting in negative direction PAR: 2.2.10 P[002]...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. PAR: 2.3.7 P[209] 0 … 2 Counting direction for setting reference value 0 = independant from direction 1 = upwards counting 2 = downwards counting PAR: 2.3.8 P[003] -9999999 …...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. PAR: 2.6.7 P[213] 0 … 2 Reference coarse 0 = no function 1 = high signal 2 = low signal PAR: 2.6.8 P[209] 0 … 2 Counting direction adjustment...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 5.5 Submenu 3.2 Obj1/PDO1 In PAR: 3.2.1 P[089] 0 … 1 … 127 CAN adress Obj/PDO1 In PAR: 3.2.2 P[229] 0 … 1 Function Obj/PDO1 In 0 = not active 1 = AP-Link (reading actual position and velocity) 5.6 Submenu 3.3 Obj1/PDO1 Out...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 5.8 Menu 5 Input INPUT-1 PAR: 5.0.1 P[249] 0 … 16 Function input-1 0 = no function 1 = coarse 2 = store 3 = enable 4 = error reset SSI...
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Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. INPUT-5 PAR: 5.0.5 P[253] 0 … 16 Function input-5 XX (see input-1) INPUT-6 PAR: 5.0.6 P[254] 0 … 16 Function input-6 XX (see input-1)
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 5.10 Menu 7 Data 5.10.1 Submenu 7.1 Data in PAR: 7.1.1 P[379] 0 … 24 Number of active bits PAR: 7.1.2 P[380] 0 … 5 Data input code...
2 = minus-sign on pin 25/35 L = sign active PAR: 7.2.3 P[386] 0 … 2 Data ready output AP80-XXP data valid on pin 25 or 12 AP80-XXF data valid on pin 35 or 16 0 = no function 1 = data valid on pin 25/35 2 = data valid on pin 12/16 PAR: 7.2.4 P[387]...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 5.11 Menu 8 Analog 5.11.1 Submenu 8.1 Config PAR: 8.1.1 P[388] 0 … 2 Selection DA output 0 = inactive 1 = voltage 2 = current PAR: 8.1.2 P[383] 0 …...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 5.11.3 Submenu 8.3 DA-I (current) DA PAR 8.2.1…8.2.4 = 0: DA not active PAR: 8.3.1 P[084] -200000 … 199999 Imin DA -XX.XXXX (mA) PAR: 8.3.2 P[085] -199999 … 200000 Imax DA -XX.XXXX (mA)
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 5.12 Menu 9 Cam 5.12.1 Submenu 9.1 … 9.24 CA1…24 CAM-1…24 PAR: 9.x.1 P[256]...P[279] 0 … 3 Cam function 0 = no function 1 = range 2 = actual position >= limit value 3 = actual position <= limit value...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 5.15 Overview parameters Description Menu [000] = Multiplicator numerator 2.1.3/2.2.5/2.3.3/2.4.4/2.6.4 [001] = Multiplicator denominator 2.1.4/2.2.6/2.3.4/2.4.5/2.6.5 [002] = Offset 2.2.10/2.4.6/2.6.9 [003] = Reference value 1 2.1.8/2.3.8 [004] = Counting range 2.1.9/2.3.9...
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Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. Description Menu [200] = Basic function 1.0.1 [201] = Input for actual position 1.0.2 [202] = Integrator velocity 1.0.4 [203] = Number of decimals 1.0.5 [204] = Store function 1.0.6...
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Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. Description Menu [245] = Protocol (R422/485) 4.3.4 [246] = Source (linearization) 11.1.1 [247] = Number of points (linearization) 11.1.2 [248] = Number of decimals (linearization) 11.1.3 [249]…[254] = Function input 1…6 5.0.1…5.0.6...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 6 Connections Connections on the rear AP80-CXP DATA-INPUT DATA-OUTPUT 25P sub-D male 25P sub-D female 2 3 4 5 6 7 9 10 11 12 13 14...
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To be connected with a 6,3mm faston RS 422/485 If the AP80 is the last device, the DIP-switches 1 and 2 should be set to on. CANbus If the AP80 is the last device in a CANbus network, DIP-switch 3 should be set to on.
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 6.1 Overview clamp connections 1. +10…+35V supply 2. 0V supply 3. +/-10V or +/-20mA analog output 4. common analog output 5. CAN-H 6. CAN-L 7. CAN 0V 8.
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 6.2 Supply multifuse Conn. 0,9A +10…+35V supply +UD/encoder max (400mA) +5V/encoder DC/DC max (400mA) 0V/encoder supply output for encoder...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 6.5 Counting input AP80 Conn. K1 or count dir. 180E K1 or count dir. K2 or count pulse K2 or count pulse +UD/encoder +10…35V (max 400mA) +5V/encoder...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 6.12 Analog output Conn. +/-10V or +/-20mA 6.13 CAN-bus Conn. CAN-H CAN-L CAN-0V 120E on on...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 6.14 RS232 Ser-1 9P Sub-D Female 6.15 RS422/485 Ser-2 9P Sub-D Female connect if RS485 on on on on 470E 180E 470E...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 6.16 Data input (25P sub-D male) GRAY 10^0 10^1 10^2 10^3 10^4 10^5 The signals "minus sign" and "data-valid" can be appointed to different inputs (see parameters for data input).
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 6.17 Data output (25P sub-D female) GRAY 10^0 10^1 10^2 10^3 10^4 10^5 +10 … 35V DC The signals "minus sign" and "data-valid" can be appointed to different out-...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 7 Technical specifications 7.1 Specifications - Supply voltage 10…35V DC (power failure not active) 16…35V DC (power failure active) current consumption < 150mA - Output voltage for external encoder...
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Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. - Digital inputs 1…6 optically isolated low: 0…+5V high: +10V…+35V input resistor appr. 1.8kOhm at 24V - Digital outputs 1…9 optically isolated, N FET, short-circuit proof Imax 500 mA (min load 200 µA)
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Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. - CAN-bus protocol AP-Link input objects 1 (each 64 bit data width) (PDOs) output objects 1 (each 64 bit data width) (PDOs) - Display 8 decades 7-segments LED...
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 7.2 Typekey AP80- C X X Data I/O 0 = no data I/O P = 24 data inputs + 24 data outputs F = 32 data outputs (tri-state)
Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 7.5 Dimensions EMC bracket type EMC-B01 Side view with EMC bracket...
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Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 7.6 Dimensions thumbwheel switches APD-xx (nx10) + 11,2 7 6 5 4 3 2 Cut-out (nx10) + 8,5 Side view...
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Manual AP80 2016 V02. For software version V6.03. Subject to change without notice. 7.7 Dimensions protective hood type CDS-B01...
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