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FDM P 605 Manual

High speed separator
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Separator Manual
High Speed Separator
P 605
ventas@fdm.com.pe
Specification No.
fdmsac@gmail.com
Book No.
whatsapp:959440045
881099-06-03/1
www.fdm.com.pe
590860-02, rev. 4

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Summary of Contents for FDM P 605

  • Page 1 Separator Manual High Speed Separator P 605 ventas@fdm.com.pe Specification No. 881099-06-03/1 fdmsac@gmail.com www.fdm.com.pe Book No. 590860-02, rev. 4 whatsapp:959440045...
  • Page 2 Telephone: +46 8 530 650 00 +46 8 530 310 40 Telefax: Original instructions This publication or any part there of may not be reproduced or transmitted by any process or means without prior written permission of Alfa Laval Tumba AB. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 3: Table Of Contents

    Sensors and indicators Definitions Service instructions Periodic maintenance 5.1.1 Introduction 5.1.2 Maintenance intervals 5.1.3 Maintenance procedure 5.1.4 Service kits Maintenance Logs 5.2.1 Daily checks 5.2.2 Oil change - monthly 5.2.3 Intermediate Service (IS) 5.2.4 Major service (MS) ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 4 6.1.2 Inlet/outlet and bowl - assembly Bowl spindle and frame 6.2.1 Bowl spindle and frame - dismantling 6.2.2 Bowl spindle and frame - assembly Friction coupling 6.3.1 Friction coupling - dismantling 6.3.2 Friction coupling - assembly ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 5 Dimensions of connections Interface Description 7.6.1 Scope 7.6.2 References 7.6.3 Definitions 7.6.4 Goal 7.6.5 Description of separator modes 7.6.6 Handling of connection interfaces Water quality Foundation drawing Interconnection diagram 7.10 Electric motor 7.10.1 Crompton Greaves 7.10.2 ABB ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 6 8.3.2 Selection of gravity disc 8.3.3 Gravity disc nomogram Before first Start Start after a service 8.5.1 Before normal start 8.5.2 Starting and running-up procedure 8.5.3 Separation 8.5.4 Stopping procedure 8.5.5 Safety stop After Safety Stop ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 7 Not following the instructions can result in serious accidents. In order to make the information clear only foreseeable conditions have been considered. No warnings are given, therefore, for situations arising from the unintended usage of the machine and its tools. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 8 whatsapp:959440045...

  • Page 9: Read This First

    This chapter contains operating instructions for the separator only. Service, Dismantling, Assembly This chapter gives instructions for the maintenance procedures. It also contains step-by-step instructions for dismantling and assembly of the separator for service and repair. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 10 Ensure that all personnel who operate and service the separator are well-trained and knowledgeable concerning the machine and the work to be carried out. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 11: Safety Instructions

    • Ensure that personnel are competent and have sufficient knowledge of maintenance and operation, especially concerning emergency stopping procedures. • Use only Alfa Laval genuine spare parts and the special tools supplied. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 12 Wear on the large lock ring thread must not exceed safety limit.Φ-mark on lock ring must not pass opposite Φ-mark by more than specified distance. • Inspect regularly for corrosion and erosion damage. Inspect frequently if process liquid is corrosive or erosive. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 13 Do not work under a hanging load. Noise hazards • Use ear protection in noisy environments. Burn hazards • Lubrication oil, machine parts and various machine surfaces can be hot and cause burns. Wear protective gloves. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 14 Risk for accidental release of snap rings and springs when dismantling and assembly. Wear safety goggles. Health hazards • Risk for unhealthy dust when handling friction blocks/pads. Use a dust mask to make sure not to inhale any dust ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 15: Warning Signs In Text

    CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. NOTE indicates a potentially hazardous situation which, if not avoided, may result in property damage. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 16: Environmental Issues

    Seal rings and friction linings should be disposed to a licensed land fill site. Check your local regulations. Worn out or defected electronic parts should be sent to a licensed handler for material recycling. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 17: Requirements Of Personnel

    In some cases special skilled personnel may need to be hired, like electricians and others. In some of these cases the personnel has to be certified according to local regulations with experience of similar types of work. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 18 2 Safety instructions ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 19: Basic Principles Of Separation

    Heavier particles in the liquid mixture will settle and form a sediment layer on the tank bottom. G0870221 A. Lighter liquid B. Heavier liquid C. Gravity D. Sediment layer of heavier particles ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 20: Centrifugal Separation

    The density difference can be reduced by heating. be increased by heating. G0885921 G0885921 A. High viscosity A. High density (with low temperature) B. Low viscosity B. Low density (with high temperature) ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 21: Separator Basics

    When the oil contains only small amounts of water the separator is operated as a clarifier, discharging the water together with the solid particles. The separator has to be installed together with devices for control of its operation. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 22: Design

    G0739541 A. Electric motor B. Bowl spindle C. Bowl D. Flat belt E. Closing water tank F. Brake handle 201.Oil inlet 220.Oil outlet 221/222.Water/sludge outlet 372.Opening water inlet 373.Bowl closing water 377.Overflow 462.Drain 463.Drain ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 23: Outline Of Function

    (inlet, outlet, feed devices), and the interfacing surfaces are not sealed. As the separation process is carefully balanced regarding pressures and fluid levels, any leakages will not occur as long as the correct running conditions are maintained. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 24: Separating Function

    K. Gravity disc L. Sludge ports R. Bowl body S. Bowl hood T. Distributor U. Paring chamber cover 201.Oil inlet 206. Water seal and displacement water inlet 220.Oil outlet 221.Water outlet 372.Opening water inlet 373.Bowl closing water 377.Overflow ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 25 In this case no water seal is required and consequently there is no oil/water interface in the bowl. The clarifier disc is an optional disc with a hole diameter of 40 mm. This disc is not shown in the nomograms. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 26: Sludge Discharge Function

    O. Operating slide ring and pushing the sliding bowl bottom P. Lower distributing ring upwards. Simultaneously, the water in the R. Bowl body chamber below the operating slide is drained off through the nozzles in the bowl body. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 27 After the sludge is discharged the sliding bowl bottom is immediately pressed up and the sludge ports in the bowl wall are closed. G0112521 Supply of opening water and closing water 372.Opening water B. Closing and make-up water through bowl spindle Y. Nozzles ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 28: Power Transmission

    Friction coupling The friction coupling on the motor pulley ensures gentle start-up and prevents overload of the electric motor. Centrifugal force creates a torque that acts on the pulley through the friction elements. G0112911 Friction coupling ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 29: Sensors And Indicators

    After the switch has tripped it must be reset manually by pressing the button on the switch. G0548421 Reset push button on vibration switch ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 30: Definitions

    (cSt = mm /s), at a specified temperature. Water seal Water in the solids space of the separator bowl to prevent the light phase (oil) from leaving the bowl through the heavy phase (water) outlet, in purifier mode. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 31: Service Instructions

    Time of operation between oil changes can be extended from the normal 1500 hours to 2000 hours if a synthetic oil of group D is used. In seasonal operation change the oil before a new period. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 32 Do not interchange bowl parts! To prevent mixing of parts, e.g. in an installation comprising several machines of the same type, the major bowl parts carry the machine manufacturing number or its last three digits. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 33: Maintenance Procedure

    Spare Parts Catalogue. Always use Alfa Laval genuine parts as otherwise the warranty will become invalid. Alfa Laval takes no responsibility for the safe operation of the equipment if non-genuine spare parts are used. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 34: Maintenance Logs

    D oil is used). See chapter 5.9 Lubricants on page 59 further information on oil brands etc. Part Page Notes Main component and activity Bowl spindle and transmission Belt tension Check Change Oil in oil sump ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 35: Intermediate Service (Is)

    Belt and belt tension Check Change Oil in oil sump Electrical motor Lubrication (if nipples are fitted) See sign on motor Signs and labels on separator Check attachment and legibility Safety label on hood Other plates and labels ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 36: Major Service (Ms)

    Nozzles in bowl body Sliding bowl bottom Discharge mechanism Threads on bowl hood and bowl body Bowl spindle cone and bowl body nave Check Corrosion Cracks Erosion Galling of guide surface Height of paring disc Disc stack pressure ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 37 Clean and inspect Oil filling device Friction coupling Clean and inspect Friction coupling Electrical motor Replace Bearings* Signs and labels on separator Check attachment and legibility Safety label on hood Other signs and labels * See manufacturer’s instructions. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 38: Check Points At Intermediate Service

    Cracks or damage forming a line should be considered as being particularly hazardous. Non-stainless steel and cast iron parts Corrosion (rusting) can occur on unprotected surfaces of non-stainless steel and cast iron. Frame parts can corrode when exposed to an aggressive environment. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 39 Separator parts made of materials other than steel, such as brass or other copper alloys, can also be damaged by corrosion when exposed to an aggressive environment. Possible corrosion damage can be in the form of pits and/or cracks. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 40: Erosion

    Erosion damage can weaken parts by reducing the thickness of the metal. Pay special attention to the pillars between the sludge ports in the bowl wall. Renew the part if erosion is suspected of affecting its strength or function. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 41: Cracks

    Always contact your Alfa Laval representative if you suspect that the largest depth of the damage exceeds 1,0 mm. Do not continue to use the separator until it has been inspected and cleared for operation by Alfa Laval. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 42: Discharge Mechanism

    Poor sealing between the bowl hood seal ring and the edge of the sliding bowl bottom will cause a leakage of process liquid from the bowl. G0071031 A Sealing surface in the bowl between bowl hood and sliding bowl bottom. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 43 If a new ring is too narrow, put it into hot water, 70 - 80 °C for about 5 minutes. If it is too wide it will recover after drying at 80 - 90 °C for about 24 hours. G0071121 Exchange of seal ring in bowl hood. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 44 If damaged through corrosion or erosion or in other ways it can be rectified by turning in a lathe. Minimum permissible height of sealing edge: 4,5 mm. G0071221 Sealing edge on sliding bowl bottom G0071231 Removal of seal ring on sliding bowl bottom. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 45: Spindle Top Cone And Bowl Body Nave

    1. Examine the threads for damage and rectify if required. 2. Examine the paring disc for damage and to see if the disc walls have parted. If they have, the inlet pipe has to be replaced with a new one. G0113031 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 46: Threads On Bowl Hood And Bowl Body

    (MAX 25 ) G0578111 Disintegration hazards Wear on threads must not exceed safety limit. f mark on bowl hood must not pass f mark on bowl body by more than 25°. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 47: Priming Of Bowl Parts

    5. Air cure for 15 minutes. 6. Polish to a shiny surface, the surface should look like well polished leather when properly done. 7. Finish the treatment by lubricating the surfaces with lubricating paste see 5.9.2 Recommended lubricants on page G0887731 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 48: Disc Stack Pressure

    The top disc can stick inside the bowl hood and fall when the hood is lifted. G0357651 a Angle 30° - 60° between assembly marks before final tightening ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 49: Check Points At Major Service

    Measure the distance according to the illustration above. Adjust the distance by adding or removing height adjusting rings (7). Fit the support ring (5) and the inlet/outlet housing. Tighten the nut with 30 Nm. Left-hand thread! G00729A1 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 50: Radial Wobble Of Bowl Spindle

    Alfa Laval representatives. 4. Finally fit the water tank to the frame bottom part. Incorrect belt tension causes displacement of the vertical line of the spindle centre, but does not affect the wobble of the spindle. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 51: 3-Year Service

    6.8.1 Mounting of new frame feet on page 130. Friction coupling Exchange of ball bearings, see 6.3 Friction coupling on page 114. Frame intermediate part Replace O-ring and gasket, see 6.2.2 Bowl spindle and frame - assembly on page 105. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 52: Lifting Instructions

    Bowl: Use lifting slings for WLL 100 kg the machine. They are to be screwed into the special threaded holes. Other holes are not dimensioned for lifting the machine. A falling separator can cause accidents resulting in serious injury and damage. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 53: Cleaning

    Be careful even when the motor is equipped cleaning. with a protecting hood. Never play a water jet on the ventilation grill of the hood. G0613661 Never wash down a separator with a direct water stream or spray. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 54: Cleaning Agents

    For operating mechanism Use 10% acetic acid solution to dissolve lime deposits. The acid should be heated to 80 °C. For parts of the driving devices Use white spirit, cleaning-grade kerosene or diesel oil. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 55 Oiling (protect surfaces against corrosion) Protect cleaned carbon steel parts against corrosion by oiling. Separator parts that are not assembled after cleaning must be wiped and coated with a thin layer of clean oil and protected from dust and dirt. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 56: Cleaning Of Bowl Discs

    Let the discs remain in the cleaning agent until the deposits have been dissolved. This will normally take between two and four hours. Finally clean the discs with a soft brush. g0065841 Clean the discs with a soft brush ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 57: Oil Change

    Turn the oil filling device back to its normal position (A), the drain hole pointing upwards. When changing from one group of oil to another, the frame housing and the spindle parts must be thoroughly cleaned before the new oil is filled. G0069111 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 58 Fill the oil sump in the frame housing with new oil. The oil level should be slightly above middle of the sight glass. Information on volume see 7.3 Technical Data on page 133. Push in the oil filling device. G0069211 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 59: Lubricants

    If not otherwise specified, follow the suppliers instructions about applying, handling and storing of lubricants. Instructions related to a specific design of the machine refer to general assembly drawings. Check the oil level before start. Top up when necessary. Do not overfill. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 60: Recommended Lubricants

    Fuchs Lubritech Gleitmo 705 Gleitmo 805K Klüber Wolfracoat C (Paste) Rocol Dry Moly Paste MT-LM Bonded coatings: Manufacturer Designation Alfa Laval No Fuchs Lubritech Gleitmo 900 (Varnish or spray) Dow Corning Molykote D321R (Spray) 535586-01(375 g) ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 61 Complies with LMBG and the European standard EN 1672, part Bel-Ray No-Tox Silicone NSF Registered H1 (19 June Valve Seal 2002) MMCC ALCO 220 NSF Registered H1 (25 March 2002) Rocol Foodlube Hi-Temp NSF Registered H1 (18 April 2001) ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 62 Mobilux EP2 Fuchs Lubritech Lagermeister EP2 Q8/Kuwait Petroleum Rembrandt EP2 Shell Alvania EP 2 Albida EP2 LGEP 2 LGMT 2 NSF Registered H1 (14 Sept 2005) LGFB 2 Total Multis EP2 Energrease MP-MG2 Energrease LS2 Energrease LS-EP2 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 63: Recommended Lubricating Oils

    • Check and prelubricate spindle bearings on separators which have been out of service for 6 months or longer. • In seasonal operation, change oil before every operating period. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 64: Recommended Oil Brands

    Mobil DTE 10 excel 150 Mobil Vacuoline 528 (ISO VG 150) Nuto H 150 Mobilgear 600 XP 150 Q8/Kuwait Petroleum Haydn 150 Morlina 150 Shell Morlina S2 B 150 LubeWay XA 150 Statoil Total Azolla ZS 150 Lubmarine Visga 150 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 65 The hygienic oil on the list is in the online “NSF White BookTM Listing” at the time of the revision of this document. For more information about the NSF registration and up to date H1 registration, see www.nsf.org (http://www.nsf.org/business/nonfood_com- pounds/) ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 66: Recommended Oil Brands

    (PAO) instead of mineral base oil. The oil must be endorsed for worm gear with brass worm wheel. The use of other lubricants than recommended is done on the exclusive responsibility of the user or oil supplier. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 67 The hygienic oil on the list is in the online “NSF White BookTM Listing” at the time of the revision of this document. For more information about the NSF registration and up to date H1 registration, see www.nsf.org (http://www.nsf.org/business/nonfood_com- pounds/). ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 68: Vibration

    When excessive vibration occurs, keep bowl filled and stop separator. The cause of the vibration must be identified and corrected before the separator is restarted. Excessive vibration can be due to incorrect assembly or poor cleaning of the bowl. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 69: Vibration Switch (Optional)

    Refit the cap and fasten with the screws. Further adjustment may become necessary if alarm occurs due to vibration from surrounding equipment. G0546521 Setpoint adjustment 1. Adjusting screw 2. Pointer A. Direction of increased checkpoint (admit higher vibration) ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 70: General Directions

    G0587411 Do not hit with a hammer directly on the bearing. For bearings where no driving-off sleeve is included in the tool kit, use a puller when removing bearings. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 71 Place the bearing on some kind of support G0587611 or suspended in the oil bath. The bearing must not be in direct contact with the container. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 72 Always fit single-row angular contact ball bearings with the wide shoulder of the inner race facing the axial load (upwards on a bowl spindle). G0587211 The wide shoulder of the inner race must face the axial load. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 73: Before Shut-Downs

    The resultant indentations in the ball bearing races can cause premature bearing failure. G0466851 Remove the bowl if the separator is left at standstill for more than one week. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 74 5.11 General directions 5 Service instructions ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 75: Dismantling & Assembly

    5. Screw vice with copper liners 6. Adjustable wrench, length approx. 400 mm 7. Adjustable wrench or spanner, width of jaws 24 mm Two lifting slings, working load limit (WLL): >300 kg are also needed. G0278821 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 76 For friction coupling and flat belt 1. Pliers for internal snap ring 2. Pliers for external snap ring 3. T-handle, extension rod and socket 16 mm 4. Adjustable wrench or spanner, width of jaws 36 mm 5. Hammer G0278921 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 77 6 Dismantling & Assembly ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 78: Inlet/Outlet And Bowl

    6.1 Inlet/outlet and bowl 6 Dismantling & Assembly Inlet/outlet and bowl G0073761 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 79 (Major Service) 6. Insert 7. Height adjusting ring 8. Frame hood 9. Lock ring 10. Gravity disc/Clarifier disc 11. Paring chamber cover 12. Inlet pipe with paring disc IS. Intermediate service kit MS.Major service kit ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 80 6.1 Inlet/outlet and bowl 6 Dismantling & Assembly G0887751 15. Bowl hood 16. Top disc 17. Bowl discs 18. Wing insert 19. Bowl discs 20. Distributor 21. Sliding bowl bottom IS. Intermediate service kit MS.Major service kit ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 81 6 Dismantling & Assembly 6.1 Inlet/outlet and bowl G0074251 22. Cap nut 23. Upper distributing ring 24. Valve plug 25. Operating slide 26. Lower distributing ring 27. Bowl body 28. Nozzle IS. Intermediate service kit ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 82: Inlet/Outlet And Bowl - Dismantling

    Make sure that rotating parts have come to a complete standstill before starting any dismantling work. The bowl parts can remain very hot for a considerable time after the bowl has come to a standstill. G0819751 G0467361 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 83 Carefully prise loose paring chamber cover (11) by using a screwdriver. Lift off the paring chamber cover. If the gravity disc has to be replaced owing to changed 8.3.3 Gravity disc operating conditions, see nomogram on page 171 G0070141 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 84 Use the compression tool as instructed. Use of substitute tools can damage the equipment. Unscrew bowl hood (15) clockwise by using a tin hammer. Left-hand thread! 10. Lift off the bowl hood with the spanner still attached. G0357411 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 85 If necessary, knock on the handle. G0072031 13. Unscrew cap nut (22). Left-hand thread! 14. Remove upper distributing ring (23) using the special tool. Detach the distributing ring either: by jerking, or by tightening the nuts equally G0070631 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 86 G0070922 5.3.4 Discharge mechanism on page Dirt and lime deposits in the sludge discharge mechanism can cause discharge malfunction or failing discharge. 21. Remove O-rings and replace them with spares from the intermediate service kit (IS). ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 87: Inlet/Outlet And Bowl - Assembly

    45 5.3.7 Threads of inlet pipe, paring disc on page 5.3.8 Threads on bowl hood and bowl body on page 46 5.3.10 Disc stack pressure on page 48 5.4.1 Paring disc height adjustment on page 49 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 88 6.1 Inlet/outlet and bowl 6 Dismantling & Assembly G0074251 22. Cap nut 23. Upper distributing ring 24. Valve plug 25. Operating slide 26. Lower distributing ring 27. Bowl body 28. Nozzle ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 89 6 Dismantling & Assembly 6.1 Inlet/outlet and bowl G0887751 15. Bowl hood 16. Top disc 17. Bowl discs 18. Wing insert 19. Bowl discs 20. Distributor 21. Sliding bowl bottom ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 90 6.1 Inlet/outlet and bowl 6 Dismantling & Assembly G0073761 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 91 (Major Service) 6. Insert 7. Height adjusting ring 8. Frame hood 9. Lock ring 10. Gravity disc/Clarifier disc 11. Paring chamber cover 12. Inlet pipe with paring disc IS. Intermediate service kit MS.Major service kit ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 92: Discharge Mechanism

    Place the lower distributing ring (26) in the bowl body. Using the lifting bolts fit the operating slide (25). Make sure that the seal rings lie concentrically in their grooves. If replacing valve plugs (24), use a rubber mallet. G0071841 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 93: Threads On Bowl Hood And Bowl Body

    Press the sliding bowl bottom down on the upper distributing ring. G0072031 Check point Before assembling the bowl discs, check the threads of the bowl hood and bowl body, see 5.3.8 Threads on bowl hood and bowl body on page ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 94: Disc Stack Pressure

    (b) until it stops. Compress the disc stack by tightening the nut (a) firmly. Use the compression tool as instructed. Use of substitute tools can damage the equipment. Check point 5.3.10 Disc stack pressure on page G0072361 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 95 15. Place inlet pipe (12) in the bowl. Check point 5.3.7 Threads of inlet pipe, paring disc on page G0072731 16. Fit paring chamber cover (11) by pressing it down gently. 17. Assemble gravity disc/ clarifier disc (10). G0073351 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 96: Paring Disc Height Adjustment

    23. Fit the connecting hoses if they have been removed. Make sure to fit their gasket rings. 24. Fit the water tank on the frame bottom part if it has been removed. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 97: Bowl Spindle And Frame

    Check point 5.4.2 Radial wobble of bowl spindle on page G01132b1 1. Lip seal ring Screen 3. Gasket 4. Frame, top part 3-YSK .Parts to be renewed at Three year service ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 98 6.2 Bowl spindle and frame 6 Dismantling & Assembly G01131A1 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 99 12. Ball bearing holder 13. Ball bearing 14. Snap ring 15. Ball bearing 16. Oil pump 17. Belt pulley 18. Pump sleeve 19. Rubber buffer 20. O-ring 21. Frame, intermediate 22. O-ring MS.Parts to be renewed at Major Service ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 100 Remove the brake. Remove the flat belt. G01133E1 Remove the screws and lift off frame top part (4). Lip seal ring (1) must be removed in the case of 3-year service, or if found damaged. G0113461 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 101 (5). G0113521 Remove, in the following sequence: Top bearing cover (6) Gasket (7) Fan (8) Buffer holder (9) Rubber buffer (10). Be very careful not to damage the wings of the buffer holder. G0113621 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 102 Use a long spanner (450 - 650 mm) to press the belt pulley off the spindle (B). Remove the oil pump (16) by hand, do not loose the flat key. G0076271 C. Molykote 1000 paste D. Oil ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 103 13. Loosen the screws and lift off the frame intermediate part (21). 14. In case of 3-year-service Discard the O-ring (22). This O-ring is not included in any service kit, but must be ordered separately. G0093791 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 104 16. Clean the oil sump. 17. Clean all dismantled parts thoroughly in a degreasing agent and check for damage and corrosion. Replace all parts supplied in the spare parts kits. G0113771 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 105: Bowl Spindle And Frame - Assembly

    Bowl spindle and frame - assembly The bowl spindle and frame is assembled in reverse sequence to dismantling. G01132b1 1. Lip seal ring Screen 3. Gasket 4. Frame, top part 3-YSK .Parts to be renewed at Three year service ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 106 6.2 Bowl spindle and frame 6 Dismantling & Assembly G01131b1 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 107 20. O-ring 21. Frame, intermediate 22. O-ring MS.Parts to be renewed at Major Service A. Molykote 1000 paste (thin layer to be rubbed into surface) B. Silicone grease (thin layer) C. Loctite 242 MS.Major service kit ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 108 Then tighten all around to 45 Nm. Secure the screws with Loctite 242. G0093781 Fit a new gasket (3). Fit the screen (2). G0113761 Clear the spindle bore from dirt and lime deposits with the special reamer G0076341 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 109 Fit oil pump, flat key and belt pulley. Make sure that the recess in the belt pulley fits over the guide pin in the oil pump. G0113961 A. Oil B. Molykote 1000 paste (Thin layer to be rubbed into surface) ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 110 G0114341 Fit ball bearing holder (12) and secure it with snap ring (14). Fit O-ring (20) and rubber buffer (19). Lower spindle assembly (11) carefully into the separator intermediate frame. G0076122 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 111 The play will disappear when the screws are tightened. Tighten the screws sequentially (not crosswise) in order to successively compress the rubber buffers. G0114421 Push down deflector ring (5) till it stops. G0114541 A. Silicone grease (thin layer) ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 112 11. Tighten the screws of the top frame using a torque wrench (width across flats 16 mm). Tighten the screws slightly crosswise at first. Then tighten all around to 45 Nm. Secure the screws with Loctite 242. G0114751 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 113 12. Fit and adjust the flat belt, see 6.4 Flat belt and tightener on page 122. Check point 5.4.2 Radial wobble of bowl spindle on page 50 13. Fit the water tank and tighten the screws. G01133A1 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 114: Friction Coupling

    The friction elements must then be replaced with new ones or be thoroughly cleaned from grease. Entrapment hazards Make sure that rotating parts have come to a complete standstill before starting any dismantling work. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 115 5. Belt pulley 6. Coupling hub 7. Friction element 8. Cover 9. Snap ring 10. Washer 11. Spring washer 12. Screw MS.Set of friction elements included in the Major service Kit for 50 Hz or 60 Hz ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 116: Friction Coupling - Dismantling

    If the friction elements are worn, fit new ones. Replace all friction elements even if only one is worn. If the friction elements are only greasy: Clean the friction elements and the inside of belt pulley (5) with a degreasing agent. G0170841 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 117 Complete dismantling of the friction coupling Lubricate and fit the special mounting and dismantling tool. Ease off the coupling. G0171051 A. Oil B. Mounting tool C. Molykote 1000 Paste (thin layer to be rubbed into surface) ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 118 (5) with bearings (3), the other way round and drive off the ball bearings and washer by using a tube. Clean all parts in a degreasing agent and replace parts supplied in the spare parts kits. Always discard a used bearing. G0171131 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 119: Friction Coupling - Assembly

    After the assembly of the bearings, fit snap ring (2). Do not refit used bearings. G0171231 Apply Loctite 641 on the coupling hub (6) and knock it down into the belt pulley by using a hammer. Fit snap ring (1). G0171321 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 120 Fit new friction elements (7), cover (8) and snap ring (9). A coupling with two friction elements is used for 60 Hz installations. A coupling with four friction elements is used for 50 Hz installations. G0170831 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 121 Molykote 1000 paste or similar. Fit and tighten the flat belt, see 6.4 Flat belt and tightener on page 122. Install the water tank and the cover. The belt must be re-tightened before starting the separator, see next page. G0077341 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 122: Flat Belt And Tightener

    Look into the slot in the frame hood to see if separator parts are rotating or not. G0467361 Remove the water tank and brake. Note that the tank must be lowered past spindle end (A) before it can be withdrawn (B). G0884721 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 123 Wipe the raceways with a clean rag after cleaning. Exercise the greatest possible cleanliness. There must be no dirt, oil or grease on the raceways. G0171531 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 124 Pull the belt around a few turns by hand. G0171661 Rotate the belt tightener by rotating the shaft until it makes contact with the frame pad. G0489821 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 125 G0477111 10. Tighten the motor adapter screws. G0076622 11. Loosen the belt tightener by rotating the threaded sleeve (2) backwards. G0477211 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 126 14. Fit the water tank and brake. 15. The separator may now be started. The belt must be re-tightened when the separator has been in operation approximately 24 hours after the belt change: Repeat steps 3 and 8-12. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 127: Oil Filling Device

    G0155811 G0155911 1. Sleeve for oil filling 2. O-ring, Silicone grease (thin layer) 3. O-ring, Silicone grease (thin layer) 4. Nipple 5. Sealing ring 6. Round safety wire 7. Sight glass 8. Plate ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 128: Water Tank

    • Seal the water inlet pipe with Loctite 573. 3. Pipe Brake 6.7.1 Exploded view G0171731 1. Spindle with friction element 2. Spring 3. Bracket 4. Cylindrical pin with hole 5. Split pin 6. Brake handle ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 129: Checking Of Friction Element

    (A). If so, it is necessary to adjust the position of the motor adapter and re-tighten the flat belt, see 6.4 Flat belt and tightener on page 122. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 130: Frame Feet

    Place the separator in its original position and fasten the foundation bolts. Remove the two lifting eye bolts. G0358351 Assemble the separator bowl, see 6.1.2 Inlet/outlet and bowl - assembly on page 1. Foundation bolts 2. Bolt ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 131: Technical Reference

    Product specification: 881099-06-03/1 Commercial name: P 605 Application: Mineral oil Technical Design: Purifier (clarifier as option). Partial discharge Machine bottom part for belt drive Intended for marine and land applications.

  • Page 132: Directives & Standards

    EN 60204-1 Electrical equipment of machines, part 1 EN ISO 14121-1 Safety of machinery - Principles of risk assessment EN ISO 12100-1,-2 Safety of machinery - Basic concepts, general principles for design Acoustic determination ISO 3744 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 133: Technical Data

    The separator is a component operating in an integrated system including a monitoring system. If the technical data in the system description does not agree with the technical data in this instruction manual, the data in the system description is the valid one. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 134: Connection List

    Should be possible to drain liquids by gravity. Drain of frame top part, upper. Should be possible to drain liquids by gravity. Motor for separator - Allowed frequency variation ± 5% (momentarily during 5 seconds) ± 10% ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 135 < 4,5 g - Internal impedance: 4 kΩ ± 5% - Reset coil voltage: 48 V DC - Reset coil power: Max. 14 W - Switch rating, resistive load max. 2 A @ 24 V DC ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 136: Basic Size Drawing

    7 Technical Reference Basic size drawing Alfa Laval ref. 565297 Rev. 2 G0922971 Connections 201 and 220 are turnable 90°. A. Maximum horizontal displacement during operation ± 20 mm. B. Maximum vertical displacement during operation ± 10 mm. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 137: Dimensions Of Connections

    Alfa Laval ref. 565297 Rev. 2 G0922961 All dimensions are nominal. Reservation for individual deviations due to tolerance. All connections to be installed non-loaded and flexible. Data for connections see 7.4 Connection list on page 134. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 138: Interface Description

    Synchronous speed: The speed the machine will attain when it is driven by a three phase squirrel-cage induction motor and there is no slip in the motor and the drive system. • Full speed: The synchronous speed minus normal slip. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 139: Goal

    The separator control system is activated. If above conditions are not fulfilled the separator is unready for operation. Stand still means: • The power to the separator motor is off • The bowl is not rotating. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 140 NORMAL STOP: A manually or automatically initiated stop. SAFETY STOP: An automatically initiated stop at too high vibrations. EMERGENCY STOP: A manually initiated stop at emergency situations. This stop will be in effect until it is manually reset. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 141: Handling Of Connection Interfaces

    NORMAL STOP shall be initiated. Signal processing in RUNNING: • If to high vibrations occur the separator shall be stopped automatically by SAFETY STOP. • If the self-check system triggers, an alarm shall be given. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 142 206 Inlet to liquid seal. Processing in STAND STILL: • Shall be closed. Processing in STARTING: • Shall be closed. Processing in RUNNING: • Supplying a liquid seal prior to opening the feed: See Operating water interface. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 143 373 Inlet for make-up liquid. Processing in STAND STILL: • Shall be closed. Signal processing in STARTING: • Shall be closed. Signal processing in RUNNING: • The separator bowl is closed according to procedure in “Operating Water Interface”. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 144 7.6 Interface Description 7 Technical Reference • The separator bowl is closed in a discharge sequence according to procedure in “Operating Water Interface”. • For service purposes there should be a counter to count number of discharges. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 145: Water Quality

    4 pH>6 Increased acidity (lower pH) increases the risk for corrosion; this is accelerated by increased temperature and high chloride ion content. Alfa Laval accepts no liability for consequences arising from unsatisfactory purified operating water supplied by the customer ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 146: Foundation Drawing

    H. No fixed installation within this area. Centre of gravity (complete machine). J. Vertical force not exceeding 5 kN/foot K. Horizontal force not exceeding 7 kN/foot. K. Total static load max. 4 kN ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 147: Interconnection Diagram

    7 Technical Reference 7.9 Interconnection diagram Interconnection diagram Alfa Laval ref. 561723 Rev. 0 Reset Coil Common Heater G0931791 Vibration sensor (mechanical switch) ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 148: Electric Motor

    Max. vibration velocity 1,8 mm/s (rms) according to IEC 34-14. Totally enclosed three-phase Spec: The motor bearings are permanently motor for marine service. lubricated. For complete information about motor variants, please contact your Alfa Laval representative. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 149: Abb

    The motor bearings are permanently lubricated. N-end 6204- 2Z/C3 Method of cooling: IC 411 (IEC 34-6) Spec: Totally enclosed three-phase motor for marine service. For complete information about motor variants, please contact your Alfa Laval representative. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 150: Performance Data, In- And Outlet Device

    Alfa Laval ref. 565805 Rev. 0 Maximum light phase counter pressure as a function of throughput and viscosity: g0931721 A. Max. light phase counter pressure, kPa B. Light phase throughput, m 10 cSt 30 cSt 48 cSt ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 151 7 Technical Reference 7.11 Performance data, in- and outlet device Alfa Laval ref. 565805 Rev. 0 Inlet pressure as a function of throughput and viscosity g0931731 A. Pressure kPa B. Throughput m ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 152 7.11 Performance data, in- and outlet device 7 Technical Reference Alfa Laval ref. 565805 Rev. 0 Maximum heavy capacity as a function of gravity disc: Only for Emergency Operation g0931741 A. litres/hour B. Gravity disc ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 153 7.11 Performance data, in- and outlet device 7 Technical Reference ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 154: Machine Plates And Safety Labels

    Direction of rotation (bowl) Speed motor shaft El. current frequency Recommended motor power Max. density of feed Max. density of sediment Max. density of operating liquid Process temperature min./max. Inside diameter of bowl body Manufacturer Service enquiries www.alfalaval.com ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 155 Out of balance vibration will become worse if bowl is not full. 4. Name plate 5. Arrow Indicating direction of rotation. 7. Power supply frequency 8. Lifting instructions Text on label: Read instruction manual before lifting. * Space reserved for plate indicating representative ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 156: Storage An Installation

    Any specific requirements from classification societies or other local authorities must be followed If the specifications are not followed, Alfa Laval can not be held responsible for any malfunctions related to the installation. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 157: Protection And Storage Of Goods

    It gives a lubricating transparent oil film. 3. Solvent, e.g. white spirit, to remove the anti-rust oil after the storage period. 4. Moist remover to be packed together with the separator equipment. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 158: Storage At Out Of Operation

    Protect the spindle taper from corrosion by lubricating it with oil. Keep the separator and bowl well stored, dry and protected from mechanical damage. For details see 7.13.2 Protection and storage of goods on page 157 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 159: Before Start-Up

    Perform an Intermediate service and make sure to pre-lubricate the spindle bearings. • Change the oil before starting. 18 months or longer • Perform an Major service and make sure to pre-lubricate the spindle bearings. • Change the oil before starting. G0464881 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 160: Connections To Surrounding Equipment

    (type 112). • Water pipes should be drained and treated with anti-rust oil (type 112). • Articles made of rubber or plastics (e.g. seals) must not be treated with anti-rust oil. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 161: Reassembly And Start Up

    A. Well stored and protected from mechanical damage. B. Dry and protected from rain and humidity. C. Organized in the store in such a way that the goods will be easily accessible when installation is about to take place. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 162 Once the box has been opened, store dry and protected from rain and humidity. The packaging for outdoor storage is only to special order. G0057311 In a special water-resistant box for outdoor storage ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 163 Crush hazards Use correct lifting tools and follow lifting instructions. • During erection, all inlets and outlets to separators and accessories must be covered to be protected from dirt and dust. G0057581 H = minimum 750 mm ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 164: Planning Of Installation

    Valves and controls must be within convenient reach. Pay attention to G0020721 space requirements for maintenance work, work benches, dismantled machine parts or for a service trolley. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 165 • The plug for gearbox oil draining must not be blocked by floor plate arrangement, etc. Recommendation • It should be possible to place a portable collecting tray under the gearbox drain plug for changing oil. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 166: Foundations

    Fit height adjusting washers required. Check that the separator frame is horizontal and that all feet rest on the foundation. Tighten the screws. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 167: Operating

    If system documentation is available, always follow the operating instructions therein. If there is no system documentation, the instructions below are to be followed. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 168: Clarifier Operation

    After another 15 seconds close connection 373. Open the feed (connection 201). Starting sequence illustrated graphically: g0931781 During the separating process the make-up water supply volume is maintained by opening connection 373 for 2 seconds every 15 minutes. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 169: Purifier Operation

    (of the interface) by opening connection 206. After 8 seconds open connection 372 during 1 second. After another 12 seconds close connections 206 and 373. Open the feed (connection 201). Starting sequence illustrated graphically: g0931761 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 170: Selection Of Gravity Disc

    The nomogram is based on the properties of fresh water in the oil. For operating the separator as a clarifier the diameter of the disc should be 40 mm. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 171: Gravity Disc Nomogram

    Throughput 0,7 m Throughput From the graphs (heavy line), the correct From the graphs (broken line), the correct gravity gravity disc has a hole diameter of 54 mm. disc has a hole diameter of 66 mm. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 172: Before First Start

    If incorrect, resulting overspeed 50 Hz? 60 Hz? may cause breakdown. Use the separation system for the purpose, and within the limits, specified by Alfa Laval. Failure to do so could cause a violent breakdown. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 173 8.4 Before first Start Check the oil sump level. Top up if necessary. • The oil level should be slightly above middle of the sight glass. Too much or too little oil can damage the separator bearings. G0868543 ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 174: Start After A Service

    Make sure that all couplings and connections are securely tightened to prevent leakage. Slip hazard Check all connections for leakage. Oil leakage may make the floor slippery. Check for leakages (not admitted) Make sure that the inlet pipe is tightened. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 175 After change of feed the sludge discharge interval must be adjusted. Too long intervals between discharges can result in breakdown. Burn hazard Avoid contact with hot surfaces. Process pipes, various machine surfaces, and processed liquid can be hot and cause burns. P004073C ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 176: Starting And Running-Up Procedure

    When excessive vibration occurs, keep bowl filled and stop separator. The cause of the vibration must be identified and rectified before the separator is restarted. Excessive vibration may be due to incorrect assembly or insufficient cleaning of the bowl. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 177: Separation

    See recommended values in your system documentation. Adjust to desired throughput. 8.5.3 Separation Do regular checks on: • oil inlet temperature (if applicable) • water collecting tank level (if applicable) • sound/vibration of the separator • back pressure • motor current ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 178: Stopping Procedure

    Separator standstill Dismantling work must not be started before all rotating parts have come to a complete standstill. Entrapment hazard Make sure that rotating parts have come to a complete standstill before starting any dismantling work. I00293CB ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 179: Safety Stop

    Keep the bowl filled during the run-down to minimize the excessive vibration. • Evacuate the room. The separator may be hazardous when passing its critical speeds during the run-down. Hazard! Disintegration hazards Never discharge a vibrating separator. Push the safety stop! ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

  • Page 180: After Safety Stop

    Disintegration hazard Do not start the separator after an emergency stop without first remedying the cause of the emergency. Make sure that the bowl is clean before restart. ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...
  • Page 181 Breakdown hazard Assemble the separator completely before restart. All couplings, covers, and guards must be in place and properly tightened. Non compliance may lead to breakdown. P003595B ventas@fdm.com.pe fdmsac@gmail.com www.fdm.com.pe whatsapp:959440045...

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