Table of Contents
Advertisement
Quick Links
ACCU-SYSTEMS
Model DD
Hand Held
Dowel Inserter
The Model DD hand held Dowel Inserter is designed to insert both the glue and dowel in
one operating cycle. This makes the otherwise tedious job of dowel inserting fast and easy.
With the one button glue flush system, clean up is a snap!
ACCU-SYSTEMS
1810 W. 5000 S.
SALT LAKE CITY, UT 84129
801-965-1900 Fax 801-965-3999
800-369-5746
Advertisement
Table of Contents
Summary of Contents for ACCU-SYSTEMS DD
- Page 1 Hand Held Dowel Inserter The Model DD hand held Dowel Inserter is designed to insert both the glue and dowel in one operating cycle. This makes the otherwise tedious job of dowel inserting fast and easy. With the one button glue flush system, clean up is a snap! ACCU-SYSTEMS 1810 W.
-
Page 2: Table Of Contents
Table Of Contents Features Safety Start Up Procedures A. Uncrate Machine B. Connect Power & Air C. Load Dowels into Machine D. Set up Pressure Pot 1. Conventional Doweling 2. Pre-glued Doweling E. Inserting Dowel Operating Procedures A. Daily Operation of Machine Maintenance &... -
Page 3: Features
Features Light Weight Gun body Dowel Reject Slide Filter / Regulator / Lubricator One Step Purge Switch Vibratory Speed Control... - Page 4 Safety Precautions Please keep in mind these simple safety reminders when working on or around this machine Plug into grounded 3 prong outlet Do not remove ground prong. Do not use an adapter. Disconnect power and air before servicing Before opening or working in control panel, always turn main power off. Always wear safety glasses when running this machine Always have hands clear from moving parts when operating machine.
-
Page 5: Start Up Procedures
Start Up Procedures The following steps must be taken prior to initial start-up of the machine. A. Uncrate Machine 1. Uncrate & unwrap machine. Unwrap the gun and place it in it’s holster. 2. Attach the supply hoses PER COLOR & SIZE to the gun. Push hoses tight in fittings to assure a proper fit B. -
Page 6: Set Up Pressure Pot
D. Set up pressure pot There are different directions for Conventional Doweling & Pre-glued Dowels. Follow the directions for the procedure you are using. CONVENTIONAL DOWELING WITH GLUE RECOMMENDED GLUE: Franklin Assembly 161 or Tightbond doweling glue L.V. See spec. sheet in the back of this manual. 1. - Page 7 7. Flip the H20-RUN-GLUE switch to the H20 (water) side and you should start to see water exit the tip of the gun in about 10-15 seconds. Then flip the switch to the glue side and you should start to see glue exit the tip of the gun in about 10-15 seconds. 8.
-
Page 8: Pre-Glued Doweling
PRE-GLUED DOWELING WITH WATER RECOMMENDED WATER: DISTILLED OR PURIFIED BOTTLED WATER 1. Remove the pressure pot from the back of the machine. 2.Open the pot and you should see a sample of glue, a plastic one gallon container, and two pick up hoses with filters. -
Page 9: Inserting Dowel
E. Inserting Dowels 1. Place the gun to the dowel hole and push the trigger button. You will first see a shot of glue (or water) and then a dowel will follow it into the hole. Keep the nozzle firm against the material and in line with the hole, it may take a little practice, but before long you will find it quite easy to do. -
Page 10: Operating Procedures
Operating Procedures A. Daily operation of machine. 1. Make sure main air regulator reads between 90-100 PSI (main air regulator is on the side of the machine) 2. Turn the main power switch on (front panel) Make sure the “H2O- Run-Glue”... -
Page 11: The Air System
Maintaining Your Machine This machine has been designed with the user in mind. It requires little maintenance and will provide years of trouble free operation, if maintenance is performed on a regular basis. A. The Air System 1. Your machine is equipped with an auto drain filter regulator unit. Check it every month to make sure it is draining properly. -
Page 12: The Glue / Water System
B. The Glue / Water System To keep your machine running properly... YOU MUST USE THE PROPER GLUE YOU MUST NOT RUN OUT OF GLUE OR WATER. YOU MUST FLUSH THE GLUE FROM THE MACHINE AFTER EVERY TIME YOU USE IT. YOU MUST FLUSH THE ENTIRE SYSTEM WITH HOT WATER ONCE A MONTH. - Page 13 b. If you run out of water, then you cannot flush the glue from the system after you use the machine. 4. Flush the glue from the machine after every time you use it. a. Be sure to flush the system within 20 minutes to insure no glue drying in the tip.
-
Page 14: Dowel Feed System
C. Dowel Feed System 1. Use good quality dowels. Buying cheap dowels may save you a few pennies at first, but, it will cost you a lot more labor in the end. 2. When you pour your dowels into the bowl sift through them and remove any broken or half dowels that could possibly jam the machine. -
Page 15: If Dowels Do Not Come Out Of Gun When Cycled
Trouble Shooting Guide Figure 6-1 If you cannot find your problem listed below, please call us. We can most likely solve your problem over the phone. The number to call is 1-800-369-5746. 1. If Dowels do not come out of gun when cycled... A- Check that the dowel feeder control is turned up far enough? Turn control up (front panel) B- IS THERE A SHARP BEND IN THE SUPPLY HOSE TO THE GUN? -
Page 16: If Dowels Come Back Into The Singulator After Being Pushed Into The Supply Hose
F- IS THE DOWEL HOSE FULL OF DOWELS? Only one dowel at a time should be in the hose. If you do not get a dowel out the front of the gun only cycle it once more then stop if you still haven’t gotten a dowel. Open the dowel reject slide just underneath the nozzle of the gun and empty out any build up of dowels you have. -
Page 17: If The Gun Does Not Cycle, Or Cycles Erratically When Trigger Is Pushed
B- ARE YOU USING THE WRONG TYPE OF GLUE? If you are using too thick of glue it may cause dribbling at the nozzle. Make sure to use the proper glue designed for your dowel inserter. It can make a world of difference. A sample of glue is sent with the machine and also the glue specifications are located in the front cover of this manual. -
Page 18: Machine Overview
Machine Overview Pilot Light Dowel Reject Slide Singulator cover (Singulator underneath) Vibratory Bowl Power Switch Dowel Hose Filter/Lubricator/Regulator Glue / Water Switch Vibratory Speed Control Bowl Driver Glue Timer Gun Holster Valve Bank Glue Pot is in back panel... -
Page 19: Pneumatic Diagram
Pneumatic Diagram... -
Page 20: Electric Diagram
Electric Diagram... - Page 21 Part # Part Description M2102-R Right Nozzle Finger M2102-L Left Nozzle Finger M2104 Hose Barb M2101 Nozzle Assembly G1212 Nozzle O-Rings M2103 Dowel Reject Slide M2110 Gun Main Body F4100 Brass Hex Nipple F3400 Quick Muffler F3000 Quick Exhaust F7300 Exhaust Fitting M2115 Bronze Bushing G1011 Front Cylinder O-Ring...
-
Page 22: Dowel Feed Bowl
Dowel Feed Bowl Vibrating Bowl G2404 Dowel Rail Bar M2208 Dowel Exit Block M2209... -
Page 23: Singulator Unit
Singulator Unit P0070 Slide Block Cylinder P0024 Drive Cylinder M2203 Slide Block M2204 Main Block M2205 Dowel Exit Fixture M2206 Singulator Mount F2550 Drive Cylinder Fitting M2104 Hose Barb Fitting... -
Page 24: Pressure Pot
Pressure Pot Note: Safety Valve must be assem- bled to lid before tank is used. CAUTION: Make sure nuts and bolts are properly tightened before pressurizing the tank. G3700 Strainer P6202 1/4” NPT Safety Valve P6210 1/4” NPT Pipe nipple P6203 3/8”... -
Page 25: Bowl Driver
Model 5 Bowl Driver 0501 BASE 0520 10-32 X 3/8 RHMS 0502 TOP 0522 10 - 24 X 5/8 SHCS 0503 SPRING 0535 RUBBER ADJUSTING RING 0506 SPRING SPACER 0536 3/8 - 24 X 1 1/4 SHCS 0507 SPRING PAD 0537 3/8 WASHER 0508 FOOT 0834 COIL ADJUSTMENT WASHER... - Page 26 Model 5 Bowl Driver 0501 BASE 0520 10-32 X 3/8 RHMS 0502 TOP 0522 10 - 24 X 5/8 SHCS 0503 SPRING 0535 RUBBER ADJUSTING RING 0506 SPRING SPACER 0536 3/8 - 24 X 1 1/4 SHCS 0507 SPRING PAD 0537 3/8 WASHER 0508 FOOT 0834 COIL ADJUSTMENT WASHER...
- Page 27 Electric Diagram...