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SquishBox Kit Assembly
Contents
Electronics..................................................................................................................................................2
Tools Needed.........................................................................................................................................2
Bill of Materials....................................................................................................................................2
Directions..............................................................................................................................................2
Enclosure....................................................................................................................................................8
Materials................................................................................................................................................8
Directions..............................................................................................................................................8
Installing...................................................................................................................................................10
Software...................................................................................................................................................11
Conclusion................................................................................................................................................11
License.....................................................................................................................................................11
PCB Detail...............................................................................................................................................12
Schematic.................................................................................................................................................13
This document will guide you through building and assembling your SquishBox. The "Soldering"
section describes how to assemble all the components included in your kit. To complete your
SquishBox, however, you will also need:
A Raspberry Pi computer (model 3B+ recommended)
An SD card (4GB minimum, 32GB maximum)
An AC adapter (5V or 9V, your choice - see below for details)
You'll also need an enclosure - a sturdy box to hold and protect all the components. The "Enclosure"
section describes how to prepare and mount your kit in a
it was designed, but you can adapt it to a different enclosure if you prefer.
You have the option to assemble your kit as a 5V-powered unit, which is the standard power supply
voltage the Raspberry Pi uses, or as a 9V unit by adding a couple capacitors and an LM7805 voltage
regulator that brings the voltage back down to 5V. Many effects pedal units run on 9V, so the 9V
version is useful if you plan to use your SquishBox in a pedalboard setup with many pedals sharing the
same power supply. However, you must provide heat sinking for the LM7805 - either by connecting it
to your metal enclosure using the included thermal pad, or attaching your own metal heat sink. Without
heat sinking, the LM7805 will overheat, lose power and cause the SquishBox to shut down. Plugging
multiple USB devices with high current demands into the USB ports may also cause the LM7805 to
overheat. If you build the 5V version you can discard the capacitors and LM7805 and skip the steps
related to the 9V build. Your choice isn't irrevocable - switching between 5V and 9V power is only a
matter of moving a couple wires.
SquishBox Assembly Instructions
Hammond 1590BB
1
aluminum box for which
1. Mar. 2021

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Summary of Contents for Geek Funk Labs SquishBox

  • Page 1: Table Of Contents

    5V. Many effects pedal units run on 9V, so the 9V version is useful if you plan to use your SquishBox in a pedalboard setup with many pedals sharing the same power supply. However, you must provide heat sinking for the LM7805 – either by connecting it to your metal enclosure using the included thermal pad, or attaching your own metal heat sink.
  • Page 2: Electronics

    Some components go on the top and some on the bottom of the PCB – the silkscreen shows the side of the PCB on which the components should sit. SquishBox Assembly Instructions 1. Mar. 2021...
  • Page 3 “-”. Push the caps in as far as they will go and bend the legs to hold them in place while you solder. Trim the legs sticking out of the board using flush-cutters. SquishBox Assembly Instructions 1. Mar. 2021...
  • Page 4 Don’t solder the jack to the other end of the wires yet – it must be threaded through a hole in your enclosure first. The wire soldered to the rectangular pad is ground – write down the wire color. SquishBox Assembly Instructions 1. Mar. 2021...
  • Page 5 Solder all the pins once you’ve checked it. 9. Solder a strip of 3 wires to the R, G, and L (right, ground, left) pads on the PCM5102 sound card. Write down which color you soldered to each pad. SquishBox Assembly Instructions 1. Mar. 2021...
  • Page 6 PCB back into the Pi to check the height, then remove it and solder the rest of the pins. This is a bit tricky, since most of the pins are in the space between the 2×20 header and the sound card. Try not to melt either of them while you’re soldering pins. SquishBox Assembly Instructions 1. Mar. 2021...
  • Page 7 ◦ left output jack NT to right output jack T ◦ right output jack S to left output jack S Your completed assembly should look like below (9V version on the left, 5V on the right). SquishBox Assembly Instructions 1. Mar. 2021...
  • Page 8: Enclosure

    2. Use a hobby knife to cut out the openings for the LCD panel, USB ports, and SD card slot. Poke the center of each drill hole with a pencil. SquishBox Assembly Instructions 1. Mar. 2021...
  • Page 9 6. Cut out from the drill holes using the jig saw. Use the flat file to smooth out the edges and square up the corners. Check the fit of your LCD and file to adjust the size of the opening if necessary. SquishBox Assembly Instructions 1. Mar. 2021...
  • Page 10: Installing

    2. Mount the DC jack in the enclosure and solder the wires from the PCB to it. Check the polarity symbol on your AC adapter. If it is center-positive (as shown below), solder the ground wire to the longer terminal on the DC jack. If your power supply is center-negative, swap the wires. SquishBox Assembly Instructions 1. Mar. 2021...
  • Page 11: Software

    SD card on your system, then enter the command sudo dd if=<squishbox image file> of=<SD card name>. Insert the SD card in the slot and plug in to start up your SquishBox!
  • Page 12: Pcb Detail

    PCB Detail The pads shown along the top edge of the board are unused, and free for you to expand the SquishBox with additional buttons, LEDs, inputs, sensors, or whatever you can think of. SquishBox Assembly Instructions 1. Mar. 2021...
  • Page 13: Schematic

    Schematic SquishBox Assembly Instructions 1. Mar. 2021...

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