Summary of Contents for ANADOLU MOTOR Antrac 6LD400 LSY2
- Page 1 6LD400 LSY2 3LD510 LK4 MOTOPUMP 3LD510 LY-3 4LD640 LY3 4LD820 LY3 4LD820 LS4 4LD820 LY3(PUMP 640) 12LD477-2 MEC A2 65A 9LD625-2 R822 9LD625-2 R526 9LD625-2 R626 USE AND MAINTENANCE MANUAL...
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Page 5: Table Of Contents
CONTENTS 1.Introduction ..........................2 2. Safety rules ..........................4 3. Safety labels ........................... 6 4.Technical specifications……………………………………………………………………………….8 5. Identification of the motopump ....................10 6. Starting - operation………………………………………………………………………………….. 11 7. Maintenance ........................... 13 8. Troubleshooting ........................16 9. Environmental Protection......................17 10. Dimensional drawings ......................18 11. -
Page 6: Introduction
All information is this publication is based on the latest product information available at the time of approval for printing. ANADOLU MOTOR ÜRETİM VE PAZARLAMA A.Ş. has the right to make changes at any time without notice and without incurring any obligation. - Page 7 1.INTRODUCTION If a problem should arise, or if you have any questions about the product, consult an Anadolu Motor Authorized Service. The useful life of this product is 10 years. Throughout this manual, you will see safety messages preceeded by the following words and symbols. Here's what they mean :.
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Page 8: Safety Rules
2. SAFETY RULES Safety rules For your safety and the safety of others and to prevent your motorpump from being damaged, pay special attention to the below precautions. Operator’s responsibility ANTRAC motopumps are designed to give safe and dependable service if operated according to instructions. - Page 9 • When you run the motopump in a confined area the air will dangerously filled with the carbon monoxide gas. Assure proper ventilation to prevent the accumulation of exhaust gases. Manufacturer: ANADOLU MOTOR ÜRETİM VE PAZARLAMA A.Ş.
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Page 10: Safety Labels
3. SAFETY LABELS... - Page 11 3. SAFETY LABELS Safety labels warn you of potential hazards that can cause serious injury. Read the labels and the safety notes and precautions described in this manual. If a safety label comes off or becomes difficult to read , contact your dealer for replacement.
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Page 12: Technical Specifications
4. TECHNICAL SPECIFICATIONS MOTOPUMPS WITH ANTRAC ENGINES : 6LD400 3LD510 3LD510 4LD640 4LD820 4LD820 4LD820 LSY2 LY3(PUMP640) Engine model 6LD400 3LD510 3LD510 4LD640 4LD820 4LD820 4LD820 Engine power – HP 8,5 @ 3600 12@ 3000 12@ 3000 13@ 3000 17@ 3000 17@ 3000 17@ 3000 @ rpm... - Page 13 4. TECHNICAL SPECIFICATIONS MOTOPUMPS WITH LOMBARDINI ENGINES: 12LD477-2 9LD625-2 9LD625-2 9LD625-2 MEC A2-65A R822 R626 R526 Engine model 12LD477-2 9LD625-2 9LD625-2 9LD625-2 Engine power – HP @ rpm 21,5@ 3000 28,5@ 3000 28,5@ 3000 28,5@ 3000 Pump model Caprari MEC A2- Rovatti R822 Rovatti R626 Rovatti R526...
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Page 14: Identification Of The Motopump
5. IDENTIFICATION OF THE MOTOPUMP Write down the product serial number on the "Use and Maintenance Manual" for your future reference. Refer to Motopump identification label (Example) : the serial numbers when ordering parts or when making technical or warranty inquiries. This will also be useful for the local authorities in case your product is stolen. -
Page 15: Starting - Operation
6. STARTING - OPERATION Preparations for starting NOTE : In case of self-priming pumps, there is no need to put a Chech the following points before starting the motopump: suction valve to the end of the suction pipe. Filling water Do not damage the unit while un-packing .Check into the pump's casing will be sufficient to prime these that the unit has not been damaged during the transport. - Page 16 6. STARTING - OPERATION Operation: There must be a strainer at the end of the suction pipe to prevent objects from being sucked into the Observe the following rules to assure the efficiency and pump. However this strainer must not restrict the flow of long working life of your motopump: water into the suction pipe.
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Page 17: Maintenance
7.MAINTENANCE Check the seal after long time storage.Turn the 11. Do not touch the rotating parts while the pump (and engine) shaft a few turns to prevent the motopump is running. Do not run the motopump with seal from sticking. the protection covers removed. - Page 18 7.MAINTENANCE If the motopump will not be used for a while : Rinse the interior of the pump by running it with clean water, then empty water. Clean the air filter of the engine or change it if necessary. Empty the fuel. Change the fuel filter. Remove the air shroud.
- Page 19 O (1) Connection parts Check (1) Servicing must be done more frequently if the water pump is working in dusty area. (2) These maintenance operations must be done by Anadolu Motor Authorized Services. (*) For pumps provided with greasing cups.
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Page 20: Troubleshooting
8.TROUBLESHOOTING Troubleshooting chart (For a detailed troubleshooting , see user’s manual of the related engine) Engine troubles Possible cause No fuel in tank Air in the fuel line Accelerator not in correct position Engine does not start Extra fuel device is not pulled out (some models) Fuel filter clogged Air filter clogged Fuel filter clogged / dirty... - Page 21 8.TROUBLESHOOTING Pump troubles Possible cause Engine speed too low Air in the suction line Low discharge capacity Suction valve/strainer clogged or stuck Suction depth too much Discharge level too high In addition to the above ; Pump impeller worn or damaged Pump does not run efficiently Too much pressure lost in the system Air enters from leaking seal...
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Page 22: Environmental Protection
9. ENVIROMENTAL PROTECTION WASTE MANAGEMENT Packaging waste, old engine oil, transmission oil, dirty fuel, filter cartridges, gaskets, old accumulators, oily cloths, etc., which are removed from the product when it is first received and after maintenance, will no longer be used. Do not dispose of waste, dump it into sewers, or empty it into rivers and lakes. -
Page 23: Dimensional Drawings
10.DIMENSIONAL DRAWINGS MOTOPUMP... - Page 24 10. DIMENSIONAL DRAWINGS MOTOPUMP...
- Page 25 10. DIMENSIONAL DRAWINGS MOTOPUMP...
- Page 26 10. DIMENSIONAL DRAWINGS MOTOPUMP...
- Page 27 10. DIMENSIONAL DRAWINGS MOTOPUMP...
- Page 28 10. DIMENSIONAL DRAWINGS MOTOPUMP...
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Page 29: Performance Curves
11.PERFORMANCE CURVES 6LD 400 LSY2 Delivery (Tons/hour) - Page 30 11. PERFORMANCE CURVES 3LD510 LY3 Delivery (Tons/hour)
- Page 31 11. PERFORMANCE CURVES 3 LD510 LK4 Delivery (Tons/hour)
- Page 32 11. PERFORMANCE CURVES 4LD640 LY3 Delivery (Tons/hour)
- Page 33 11. PERFORMANCE CURVES 4LD820 LY3 Delivery (Tons/hour)
- Page 34 11. PERFORMANCE CURVES 4LD 820 LS4 Delivery (Tons/hour)
- Page 35 11. PERFORMANCE CURVES 12LD 477/2 MEC A2-65A Delivery (Tons/hour)
- Page 36 11. PERFORMANCE CURVES 9LD625/2 R 526 Delivery (Tons/hour)
- Page 37 11. PERFORMANCE CURVES 9LD 625/2 R 626 Delivery (Tons/hour)
- Page 38 11. PERFORMANCE CURVES 9LD 625/2 R 822 Delivery (Tons/hour)
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Page 39: General Information
12.GENERAL INFORMATION The two most important factors in selecting a motopump are : Delivery /Discharge capacity [Q] measured in “Tons/hour” and Pressure /Head [Hm] measured in “meters of water column”. Performance curve of the motopump , showing the variation of these two factors in relation with each other , is used to determine the correct motopump. - Page 40 12. GENERAL INFORMATION Sprinkling irrigation : High pressure pumps are used for sprinkling irrigation. The goal of sprinkling irrigation is to transport water to the plants and soil like rain via a pipes and sprinklers system. Therefore the pump used in sprinkling irrigation has to provide the required pressure and delivery at the sprinkler.
- Page 41 12. GENERAL INFORMATION Drip irrigation schema He : suction depth : pipe diameter Fertilizer : pipe length tank : level difference Hs : dripper pressure He + H+ Hs + losses = total pressure Sand Lateral piping separator Dripper / nipple Motopump Water source Main piping...
- Page 42 12. GENERAL INFORMATION Drip irrigation systems are made of the following parts: 1. Pumping unit: The pressure needed by the dripper (nipple) is Hs = 8-15 mSS . To provide this pressure the pump pressure must be at least 20 – 25 meters of water in order to compensate for the head losses in the piping system , assuming that no level difference exists between the water source and irrigation point.
- Page 43 12. GENERAL INFORMATION The difference of level between the suction and delivery points (He+H) can be found by subtracting pressure losses in the pipe system from the manometric head (Hm = total pressure) of the pump. First of all the delivery (Q in Tons/h) must be determined. After this, the total manometric head (Hm) can be found from the performance curve of the pump.
- Page 44 12. GENERAL INFORMATION The head loss corresponding to 60 m3/h is 22 meters/100 meters pipe length as per the table below. d (mm) Q (Tons/hour) 17.98 4.44 1.51 0.42 0.16 0.05 0.02 0.01 25.28 6.23 2.11 0.59 0.22 0.07 0.03 0.01 0.01 33.76...
- Page 45 12. GENERAL INFORMATION Friction losses table – Head loss for every 100 meters of pipe for a given pipe diameter and delivery. [h – expressed as meters of water column] d (mm) d : pipe dia. (mm) Q (Tons/h) Q : deliv. (Tons/h) 0.13 0.09 0.02...
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Page 46: Ce Declaration Of Conformity
13. CE DECLARATION OF CONFORMITY... - Page 47 20.03.5300.001 Rev.03...
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