Related Manuals for Teyme ASM1-200-24
Summary of Contents for Teyme ASM1-200-24
- Page 1 Lift-mounted Mistblower Notice of Instructions T990000005 – 05.2019 ES – Versión 1.0 www.teyme.es...
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Page 2: Table Of Contents
Mistblowers Notice of Instructions Contents Basics 1.1. Responsibility 1.2. Legal Warranty 1.3. Optional Accessories 1.4. Declaration of Conformity 1.5. Identification Plate Safety and Protection 2.1. Classification of symbols by dangerousness 2.2. Group of Addressees 2.3. Proper Use 2.4. Recommendations for Caution 2.5. - Page 3 Mistblowers Notice of Instructions 4.2.8. Distributor 4.2.9. Can Rinsing 4.2.10. Mixer/chemical inductor (optional) 4.2.11. Jets or nozzle-holders 4.2.12. Tank Rinsing Robot 4.3. Air Unit 4.3.1. General Information 4.3.2. Models of air units 4.3.3. Air Flow of the Units 4.3.4. Protection Grid 4.3.5.
- Page 4 Mistblowers Notice of Instructions 6.2. Emptying Valve 6.3. Introduction of Phytosanitary Product 6.3.1. Chemical Inductor/Mixer (optional) 6.3.2. Powder Mixer 6.4. Cleaning of the Water System 6.4.1. Cleaning of Filters 6.5. Controls 6.5.1. GRH Hand-operated Control 6.5.2. System 1 Electrical Distributor 6.5.3.
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Page 5: Basics
1.2. Legal Warranty They will be of application the “Conditions of contract and delivery” of the company Teyme Tecnología Agrícola, S.L.. The period of duration of the legal warranty includes a year since the machine has been received. We will solve the possible failures in the machine following the guidelines given by TEYME’s legal warranty. - Page 6 Mistblowers Notice of Instructions Page 5 of 43...
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Page 7: Identification Plate
Mistblowers Notice of Instructions Identification Plate 1.5. The identification plate, placed in the right front part of the machine and riveted to the structure of the frame indicates the brand, the model, the serial number and the date of manufacture. The serial number is also found die-cast on the frame of the machine. -
Page 8: Group Of Addressees
Mistblowers Notice of Instructions 2.2. Group of addressees This notice of use limits exclusively the use of the machine to qualified staff, as well as to well-instructed personnel. 2.3. Proper Use The machine has been built up according to the latest technical advances and reputed technical safety rules. However, it is probable that, during its use, dangers may appear for the life and for the physical integrity of the user or of third parties, as well as damages in the machine or other material impairments. -
Page 9: Rules And Applicable Prescriptions
In case of poisoning call the medical services. Do not forget to identify the chemicals. Keep children away from the machine. If some part of this notice of instructions is not completely clear to you, do not hesitate to contact your TEYME’s dealer for a more extensive explanation before using the machine. -
Page 10: Obligations Of The User
Mistblowers Notice of Instructions • The tractor must have a protection for the PTO shaft which proves to be appropiate for the machine. • The tractor’s hydraulic system must be compatible with the machine. • There must be available in the machine appropriate electrical connections. •... -
Page 11: Effects Of Certain Agrochemicals Over The Machine
Mistblowers Notice of Instructions Effects of certain agrochemicals on the machine Some admitted pesticides and mixtures can have harmful effects on materials of the sprinkler. Basically, they are sprinkling means and mixtures with solvent. CAUTION! When using mixtures with sprinkling methods with acknowledged harmful effects, it is recommended to test the mentioned materials before starting the works, by means of inversion tests during several hours. -
Page 12: Use Of The Sprayer
Use of the sprayer TEYME’s sprayer is designed for the application of chemical products for crops’ protection. The machine can be only used with this purpose. It is not allowed the use of this equipment for other purposes. If the local laws do... -
Page 13: Frame
Mistblowers Notice of Instructions 4.1.3. Frame The frame consists in structural tubes, attached by some crossbars in a specific design, which furnishes the whole of a high toughness and resistance to face usual and high demands of use. To protect it from corrosion a primer of epoxi is applied and covered by highly adhesive monolayer polyurethane painting. -
Page 14: Suction Valve
Mistblowers Notice of Instructions 4.2.3. Suction Valve The suction valve is placed to the right of the pump and allows to choose the tank from which the pump will suck, which can be the main tank to carry out the spraying tasks or the rinsing tank to clean the inside of the liquid circuit. The tank can be selected turning the lever of the valve towards the desired function. -
Page 15: Pressure Filter
Comet APS-71 pump 17,75 Comet APS-96 pump 23,25 Teyme AR-150 pump 37,60 4.2.6. Pressure Filter It is placed on the exit of the pump or placed in the middle of the distributor, with an inox grid VITON watertight o’ring sealed in the cap. Highest working pressure 725 psi. All the filters must be on perfect conditions and regularly cleaned. -
Page 16: Distributor
Mistblowers Notice of Instructions 4.2.8. Distributor The sprayer can be provided with different sorts of distributors to control the spraying. 4.2.8.1. GRH Hand-operated Distributor Distributor with a single-control lever for the spraying selection. A knob is included to raise or lower pressure and a manometer. -
Page 17: Jets Or Nozzle-Holders
Mistblowers Notice of Instructions 4.2.11. Jets or nozzle-holders Assembled in the arches of the air unit the nozzle-holders are laid out threaded. They are provided with anti-dripping system and they are rotative, adjustable and steerable. They can include 1 or 2 nozzles. 4.2.12. -
Page 18: Air Flow Of The Units
Mistblowers Notice of Instructions Gear Box Clutch Impeller Channels outlet width Blower Housing Amount of Amount. Blades Yes/ Amount Jets Type Type Ø Turbo Ø Width Finish Deflector Ratio. Ratio of blades Unit GTA6 BIMA MSA 23,23 4,72 24,21 7,87 Painted steel Painted steel GTAV6 BIMA MSA... - Page 19 Mistblowers Notice of Instructions BOARD OF PERFORMANCES AIR UNIT – DYNAMIC TESTS +/- 5% Impeller Position P.T.O. (rpm) Gear Box Speed Flow rate (cfm) 10.300 12,507 14.714 17.069 Speed (mph) 36,91 44,74 52,57 60,40 Power (HP) 12.213 14.862 17.510 20.159 Flow rate (cfm) 43,62 52,57...
- Page 20 Mistblowers Notice of Instructions BOARD OF PERFORMANCES AIR UNIT – DYNAMIC TESTS +/- 5% Impeller Position P.T.O. (rpm) Gear Box Speed Flow rate (cfm) 17.069 20.453 21.483 25.603 25.750 30.606 29.429 35.167 27,96 33,55 35,79 42,50 42,50 51,45 49,21 59,28 Speed (mph) 14,9 22,5...
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Page 21: Protection Grid
Mistblowers Notice of Instructions 4.3.4. Protection Grid Air units are provided with protection grids following ISO rules. They are fundamental to avoid accidents or the introduction of external objects in the inside of air unit. It is completely forbidden the use of the air unit without the protection grid. In no way do come close to the impeller when this is working. -
Page 22: Deflectors (Air Deflectors)
Depending on the kind of air unit different kind of deflectors will be able to be assembled: whether hand-operated or hydraulic. Check with Teyme to see the possibility of attaching them to your air unit. They have the fonction of re-direct the air flow in order to improve the job adapting it to the crop to be treated 4.3.7.1. -
Page 23: Pto Shaft Coupling
Mistblowers Notice of Instructions Stop the engine before hitching the PTO shaft to the PTO of the tractor. Make sure that the locking pin is completely closed. Push and pull the shaft until it gets blocked. Make sure that the PTO shafts include the protection shields and the chains are intact, covering all turning parts. Do not touch or come close to the PTO shaft when it is spinning. -
Page 24: Electrical Plugs
Mistblowers Notice of Instructions Colour Symbol Activation Mouvement Green Left Activator Down Blue Right Activator Down Central activator or electrovalves block Down After activating the hydraulic systems and having filled up the system with oil, check the hydraulic oil level of the tractor and fill it up if necessary. -
Page 25: Water Circuit
Mistblowers Notice of Instructions 5.5. Water Circuit 5.5.1. Suction Filter Check that the suction as well as the pressure filters are closed, contain the filtering cartridges and these are clean and complete. The filter will be able to be replaced or cleaned, depending on necessity, unthreading directly the lid. The filters-bearer has a system which closes in the circuit the water which comes from the tank preventing this from overflowing in case the tank would have liquid. -
Page 26: Air Unit
Before adjusting the air unit, the needed air flow and speed will have to be determined for the treament of the plantation. Check with Teyme or make your own calculations by means of the calibration notice of instructions that Teyme will hand to you. - Page 27 Mistblowers Notice of Instructions DANGER! All blades must remain with the same angle, otherwise vibrations will occur, coming to the breakage of the air unit. 5.6.2.2. B Fan To change the position of the angle of the impeller’s blades the next steps will have to be followed: 1.
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Page 28: Working
Mistblowers Notice of Instructions DANGER! All the blades must remain with the same angle, otherwise vibrations will occur, coming to the breakage of the air unit. Working 6.1. Water Circuit 6.1.1. Filling of the Main Tank The tank is possible to be filled in through the upper lid by gravity or by means of the pump’s suction. ATTENTION! It is not advisable to leave the mistblower with liquid inside. -
Page 29: Emptying Valve
Mistblowers Notice of Instructions 6.1.5. Filling of the sanitary Water Tank The sanitary water tank is placed in the right upper part of the main tank or in the left side of the air unit. It is used to clean hands, gloves, nozzles, etc. after having been in contact with the chemical product. CAUTION! Even though this tank can only be filled up with clean water, this one cannot be drunk. -
Page 30: Cleaning Of The Water System
Mistblowers Notice of Instructions 6.4. Cleaning of the water system Every time that the working time is finished or whenever the phytosanitary product is changed, a cleaning of all water system will have to be carried out. With the main tank empty and the clean water tank full of water withouth phyto- sanitary product, follow the next steps: 1) With the PTO disconnected, turn on the 3-positions valve connecting the suction to the clean water tank. -
Page 31: System 1 Electrical Distributor
Mistblowers Notice of Instructions • S position: the system is not at pressure, and all the product goes to return. DANGER! Follow all the instructions which appear on the product’s label. 6.5.2. System 1 Electrical Distributor 6.5.2.1. Pressure Adjustment With the PTO disconnected, place the switches 1 and 2 of the control in OFF (lower position- turned off leds). Turn the knobs of the regulators of the self-compensated system (A) in open position (0 position). -
Page 32: System 2 Electrical Distributor
Mistblowers Notice of Instructions 6.5.3. System 2 Electrical Distributor 6.5.3.1. Pressure Adjustment 1. With the PTO disconnected set the control switches 1 and 2 in OFF (lower position – turned off leds) 2. Keep the switch of pressure activated downwards for 5 seconds until leaving the electrical regulator without pressure (see manometer). - Page 33 Mistblowers Notice of Instructions 6. Turn the knob of pressure (B) to the highest desired pressure, Clockwise turn stands for increasing pressure, counterclockwise for diminishing pressure. 7. Close sector 1 (left). 8. Turn the knob of the regulator of self-compensating system (A) of the closed sector (left) until reaching the attained pressure with both sectors open.
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Page 34: Bravo 180 Electrical Distributor
Mistblowers Notice of Instructions 6.5.5.5. Closing of Daily work When finished the daily work, the connection with the receiver must be cut off, taping the button “Link Device”, the “Linked LED” turning briefly on in red colour. Since that point, the LED will give up blinking. ATTENTION! If the system loses the connectivity because of any circumstance, the receiver forces the closing of all electrovalves, as a safety measure. - Page 35 Mistblowers Notice of Instructions Page 34 of 43...
- Page 36 Mistblowers Notice of Instructions Page 35 of 43...
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Page 37: Sonar Mck Electrical Distributor
Mistblowers Notice of Instructions 6.5.6. Sonar MCK Electrical Distributor 6.5.6.1. Control Basics General ON-OFF key with green led. Left “AUTO/HAND OPERATED” key with green led “VOLTAGE FEEDING” green led Left “START/STOP” key with red led General “START/STOP” key with red led “SELECT / RESET”key for display and reset indications. - Page 38 Mistblowers Notice of Instructions Pressure Lever 6.5.6.3. Automatic Adjustment of Opening and Closing Times The time of opening and closing the sectors will have to be reckoned. For this, the distance between the sensor and the place where start the nozzles or nozzle-holders will have to be measured. If we know the speed to which the machine is going to work, an approximate reckoning of programmed closing and opening will be able to be done applying this formula: Example: If you are going to work at a speed of 3,11 mph and...
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Page 39: Air Kit
Depending on the model of air unit several deflectors will be able to be mounted whether with mechanical adjustment or hydraulic adjustment, check with Teyme for the possibility of attaching them to your air unit. They have the function of redirecting the air flow to optimize the work depending on the crop to be treated and its dimensions. -
Page 40: Maintenance
Mistblowers Notice of Instructions 7.2. PTO Axle and PTO Shaft Grease the knots of the PTO shafts (internal/external) every 8 working hours; the points of turning of the protector and the fixation of the PTO shaft will have to be greased every 40 hours. For a better gliding, it is necessary to grease the PTO shaft tubes every 16 hours. -
Page 41: Fans
Mistblowers Notice of Instructions 7.5. Fans Check visually possible defects or notches, replacing the blade in case of severe defects which could cause excessive vibrations or even breakage of all the air unit. Counterweight the fan every time a change of this one is done or whenever an excessive vibration of the air unit is observed. -
Page 42: Winter Storage
Mistblowers Notice of Instructions 7.8. Winter Storage Before storing your machine for the winter pause, it is advisable to give it a special care: • Make sure that the tank is empty and free of wastes. • Replace the joints and the possible losses. •... -
Page 43: Every 10 Working Hours
Mistblowers Notice of Instructions Replace the gear box oil. Check the gear box holder and tighten again the attachment screws. 7.10.4. Every 100 working hours. Make a full revision of all elements previously described. Failures Detection 8.1. General Information On practically all the failures, the same factors use to have some influence: 1. - Page 44 Mistblowers Notice of Instructions FAILURE PROBABLE CAUSE POSSIBLE SOLUTION Pressure increase Obstructed pressure Clean the filters filters Foam Creation Air in the circuit Check o’rings, joints, hoses and suction fittings Excessive stirring Reduce revolutions in the PTO or circuit pressure Check the tension of the safety valve and of the self- cleaning filter.
- Page 46 TEYME TECNOLOGÍA AGRÍCOLA, S.L. Pol. Ind. SAU III · C/ Girona, 3 25131 TORRE-SERONA (Lleida) · SPAIN T: (+34) 973 75 00 33 · F: (+34) 973 75 15 81 info@teyme.es www.teyme.es...
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