Accessible Technologies ProCharger Installation Manual

2018-2020 mustang gt/bullitt intercooled supercharger system

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2018-2020 Mustang GT/Bullitt

Intercooled Supercharger System

Installation Guide

Table of Contents

Summary of Contents for Accessible Technologies ProCharger

Page 1 2018-2020 Mustang GT/Bullitt Intercooled Supercharger System Installation Guide...
Page 2 If it has been modified in any way, please consult ProCharger staff before proceeding with the installation. This supercharger system is intended for use on STOCK, strong, well-maintained engines/transmissions. Installation on a worn or troublesome powertrain should be reconsidered.
Page 3: Introduction
Intercooled Supercharger System. Read this • Torx set entire manual before you attempt to install • Open End Wrench Set (standard & metric) your ProCharger kit. It is imperative that you • ⁄ ” Nut Driver follow all of the instructions in the order they •...
Page 4: Table Of Contents
Air Inlet Removal ......................... 4 Fascia Removal ..........................6 Cooling System Removal ......................10 Throttle Body ..........................11 ProCharger Bracket and Head Unit .................... 13 Intercooler & Tubing ........................17 Cooling System Installation ......................26 Surge System ..........................28 PCV System..........................30 Air Inlet ............................
Page 5: Tuning
Allow the device to load drivers to the Email the Original Backup ﬁ le to tuning@procharger.com with the ProCharger serial number in the subject 2) Run the inTune updater software. line. 2 Connect the inTune programmer to the You will receive the tune for your vehicle OBD-II port located below the steering within 24 hours.
Page 6 (shown below) into the OBD-II port. This will alert any person doing service work to 1) Click and drag the ProCharger Tune ﬁ le the vehicle to not re-ﬂ ash the ecm possibly from your desktop or hard drive to the causing severe engine damage or harm.
Page 7: Getting Familiar
Getting Familiar ETTING AMILIAR Completion of this section will configure the (A) Engine Cover vehicle for system installation: (B) Factory Air Inlet (C) Radiator Cover (D) Mass Air Flow (MAF) Sensor Read and understand all safety precautions in this manual before installation. Failure to comply with instructions in this manual could result in personal injury, property damage, and/ or voiding your warranty.
Page 8: Air Inlet Removal
Air Inlet Removal NLET EMOVAL Models Equipped With a Strut Tower Bar: Use an 8mm to remove the screw holding the wiring harness to the passenger’s side strut tower. Wiring Harness Screw (Passenger’s Side) Plastic Wiring Holder Unhook the plastic wiring harness holder from the passenger’s side strut tower stud.
Page 9 Air Inlet Removal Remove the (1) small hose from the air inlet tube by squeezing the retaining clip and pulling back on the hose. PCV Hose Disconnect the medium-size PCV hose by rotating the locking clip up and pulling back on the hose. Large Hose Use pliars to compress the clamp holding the large hose to the inlet tube.
Page 10: Fascia Removal
Fascia Removal ASCIA EMOVAL Raise the vehicle just enough to access the undercladding hardware. Secure with Push Clips jack stands. Use a ﬂ at screw driver to remove the (8) plastic clips that secure the radiator cover. Remove cover. Use a ﬂ at screw driver to remove the (6) undercladding plastic push-clips.
Page 11 Fascia Removal Push down on the plastic push clip to remove the plastic stud housing. Plastic Stud Housing Removed Use an 8mm to remove the (6) screws at the top of the fascia. 8mm Screws 10 There are (2) screws (1 on each side) under the weather seal near the headlight.
Page 12 Fascia Removal If equipped with active shutters: 13 Remove the active shutters from the vehicle by removing the (4) 10mm bolts and (2) push pins. 14 In order to release it from the vehicle remove the (2) 5.5mm bolt from the backside.
Page 13 Fascia Removal All Models: 18 2018 Models: Disconnect the ambient air temperature sensor and its wiring harness from the front bumper. 19 Remove the driver’s and passenger’s side plastic radiator shrouds by removing the (2) push pins and pulling the shrouds out the front of the vehicle.
Page 14: Cooling System Removal
Cooling System Removal OOLING YSTEM EMOVAL Use pliars to disconnect the (3) hoses attached to the coolant reservoir. Remove the front 3/8” rubber hose from the vehicle. Disconnect from the radiator located below the radiator mount. Remove the bottom 5/8” rubber hose from the vehicle.
Page 15: Throttle Body
Throttle Body HROTTLE Remove the throttle body position sensor plug from the throttle body by pulling the red tab outward and then pulling the plug away. TPS Sensor Plug Remove the throttle body from the intake plenum by removing the (4) bolts using a 13 mm socket.
Page 16 Throttle Body Rotate the throttle body180 degrees from it’s original position as shown in the picture. Install the throttle body to the throttle body spacer using the provided (4) M10-1.5 x 45 mm SHCS. Plug the throttle body position sensor back into the throttle body.
Page 17: Procharger Bracket And Head Unit
ProCharger Bracket and Head Unit HARGER RACKET AND Remove the (1) timing cover stud and ground wire from the timing cover located at the top right of the passenger valve cover. Remove the (1) timing cover bolt from the timing cover located at the top left of the passenger valve cover.
Page 18 ProCharger Bracket and Head Unit Mount the sub bracket onto the vehicle 1.75” Tube by tightening the (3) M8-1.25 x 90 mm Spacer SHCS through the bracket and through either the 1.75” round spacers or 1.839” round spacer into the timing cover.
Page 19 1.437” round spacers then into the sub bracket. Tech Tip: Route the radiator hose beneath the procharger. At this point it may be easier to disconnect the radiator hose from the thermostat housing. It will make it easier to access the bolts.
Page 20 ProCharger Bracket and Head Unit 14 Install the belt onto the vehicle. Tighten the (3) water pump bolts. Main Bracket Mounted To Sub Bracket Belt Routing Diagram 2018-2020 Mustang GT Intercooled Supercharger System Installation Guide...
Page 21: Intercooler & Tubing
Intercooler & Tubing 2018-2020 Mustang GT Intercooled Supercharger System Installation Guide...
Page 22 Intercooler & Tubing 2018-2020 Mustang GT Intercooled Supercharger System Installation Guide...
Page 23 Intercooler & Tubing NTERCOOLER NSTALL Use a 10mm to remove the (2) screws holding the factory upper radiator brackets (each side). Remove the brackets Install the supplied rubber isolators over the top radiator mounting posts. The rubber should sit approximately 1/2” down from the top of the post.
Page 24 Intercooler & Tubing Stage 2 Intercooler Option Only: Disconnect the wiring harness retainers holding the main wiring harness behind the front bumper. Set the harness on top of the bumper to provide clearance for the intercooler. Wiring Harness Retainers (Stage 2 ONLY) Slide the intercooler up between the bumper and the condenser.
Page 25 Intercooler & Tubing 11 Use a T15 torx to remove the (2) screws retaining the factory MAF sensor to the factory airbox. 12 Install the provided MAF block off plate onto the factory airbox using the (2) screws. MAF in Factory Air Inlet 13 Insert the MAF sensor into the intercooler plenum on the driver’s side.
Page 26 Intercooler & Tubing NTERCOOLER UBING Tech Tip: Secure each coupler connection with a #52 hose clamp t-bolt clamps, and #64 hose clamp. It is best practice to slide the hose clamp over the coupler, keeping it loose until all of the connections have been made and adjusted.
Page 27 Intercooler & Tubing H.O. Intercooler Option Only: Stage 2 Intercooler Next Page Insert the 3.5” to 3” rubber 90° coupler under the core support between the end of the radiator and the headlight. The longer 3” end pointing toward the front of the vehicle.
Page 28 Intercooler & Tubing Stage 2 Intercoooler Option Only: Desired Hole 11 Use a ﬂ at screwdriver to unclip the driver’s side wiring harness retainer. Slide the retainer down to line up with the hole on the top of the bumper. 12 Use a ﬂ...
Page 29 Intercooler & Tubing Stage 2 Intercoooler Option Only: 16 Secure the 3.5” 90° rubber coupler to tube #083. Secure with #56 hose clamp. 17 Insert tube #068 into the 90° rubber coupler as shown. Secure connections with a #56 hose clamp. 3.5”...
Page 30: Cooling System Installation
Cooling System Install OOLING YSTEM NSTALL Assemble all the provided brass ﬁ ttings onto the new coolant tank as shown. Be sure to use thread sealant on all ﬁ ttings. Tech Tip: The lines in the picture to the right provide a guideline as to which direction the ﬁ...
Page 31 Cooling System Install Route the 3/8” hose to the overﬂ ow on the radiator located below the radiator overﬂ ow. Trim as needed. Secure with factory clamp. Tech Tip: The factory tubing wrap can be removed from the factory hose and placed on the new hose as shown.
Page 32: Surge System
Surge System URGE YSTEM Unwrap the foam covering the factory vacuum tree. The port on the lower passenger’s side has a line that previously ran to the factory air inlet tube. Remove this line from the vacuum tree. Remove Line Factory Vacuum Tree Assemble the vacuum manifold using the provided barb ﬁ...
Page 33 Surge System Proﬂ ow Surge Valve Install the 1.5” 90° rubber hose over the bung on tube #380. Secure with a #24 hose clamp. Insert the ProFlow surge valve into the open end of the 1.5” hose. The valve can be installed in either direction.
Page 34: Pcv System
PCV System PCV S YSTEM Use a razor blade to cut the plastic hose off of the factory PCV line ﬁ tting that was on both valve covers. Factory PCV Fitting Route the supplied 2’-6” long 5/8” rubber hose from the driver’s side PCV ﬁ...
Page 35: Air Inlet
Secure with a #64 hose clamp. P-1X ONLY: Trim the 3.75” silicone coupler to 2” total length. ProCharger Inlet Coupler Installed Remove the air intake silencer from the factory airbox by pulling it straight off of the airbox.
Page 36 Air Inlet Drill a 5/8” hole in the middle of the 3.5” to 4” coupler as shown. Drill Air Box Coupler Insert the plastic 5/8 barb ﬁ tting into the PCV line and into the drilled hole in the silicone coupler as shown. Re-install the factory airbox and secure PCV Fitting Installed with the factory hardware using a 10mm.
Page 37 Position the tube as far down and towards the rear of the car as possible. 11 Secure the ProCharger side with a #64 hose clamp and the air box side with a 4.00” T-bolt clamp.
Page 38: Fuel Pump Booster
Fuel Pump Booster OOSTER VIOLET/GREEN VIOLET/GREEN 2018-2020 Mustang GT Intercooled Supercharger System Installation Guide...
Page 39 Fuel Pump Booster Warning: This fuel pump booster has been conﬁ gured to work properly with your application. Changing the settings could result in fuel pump or engine damage. Remove carpet from trunk. Use the supplied screws or velcro to mount the fuel pump booster to the trunk ﬂ...
Page 40 Fuel Pump Booster Remove the lower part of the back seat. Locate the fuel pump driver module and unplug it. Fuel Pump Driver Module Locate the white and red wires on the fuel pump booster in the trunk. Extend these wires with the white and red extra wire supplied.
Page 41 Fuel Pump Booster 11 Connect the supplied pressure switch to one of the plugged ports on the vacuum manifold. Pressure Switch on Vacuum Manifold 12 Locate the harness containing the gray and black wires. Connect the eyelet connectors on the gray and black wires to the terminals on the pressure switch.
Page 42: Finishing Up
CONGRATULATIONS! YOU HAVE COMPLETED THE INSTALLATION OF YOUR NEW PROCHARGER SUPERCHARGER SYSTEM. READ THE FOLLOWING PAGES CAREFULLY FOR OPERATION AND MAINTENANCE INSTRUCTIONS, AS WELL AS WARRANTY INFORMATION. 2018-2020 Mustang GT Intercooled Supercharger System Installation Guide...
Page 43: Operation And Maintenance
Be sure to re- oil the cleaned ﬁ lter before re-installing. Always operate your vehicle with an air ﬁ lter, failure to do so may result in damage to your ProCharger supercharger and/or personal injury! 2018-2020 Mustang GT Intercooled Supercharger System Installation Guide...
Page 44 The unit must changing or checking the oil level. be ﬁ lled prior to use. Use only ATI supplied oil in your ProCharger. The ATI oil has been specially formulated for the bearings in the ProCharger and use of oil other than that supplied by ATI will void your warranty.
Page 45: Limited Warranty
ARRANTY Accessible Technologies, Inc. (ATI) provides a limited To obtain service under this warranty you must do the twelve (12) month warranty on the ProCharger following during the warranty period: supercharger against defects in materials and Phone ATI (913-338-2886) and provide us with the workmanship unless otherwise speciﬁ...
Page 46: Procharger Extended Coverage
• Participants agree to properly maintain in the Limited Warranty. the ProCharger supercharger and provide Race kits are not eligible for the ProCharger proof of compliance with the following Extended Coverage Plan. recommended maintenance:...
Page 47 I have read and understand the policy for the ProCharger Extended Coverage Program. I have not and will not modify my ProCharger supercharger in any way during my participation in the extended coverage program. I have read and answered all questions on this form. I have enclosed...
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Page 50 Accessible Technologies, Inc. 14801 W. 114th Terrace Lenexa, KS 66215 Phone: 913.338.2886 Fax: 913.338.2879 techserv@procharger.com Accessible Technologies, Inc. ©2019 ATI, All Rights Reserved Part Number PMFW1A-010 Rev. E *PMFW1A-010*...