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Equipment Technologies APACHE AS1010 Owner's Manual

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APACHE
TM
AS1010 & AS1210
2008 Owner's Manual
DO NOT OPERATE THIS EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND UNDER-
STOOD. ONLY PROPERLY TRAINED PERSONS SHOULD OPERATE THIS MACHINE.
FORM # 580000049
COPYRIGHT 2008
EQUIPMENT TECHNOLOGIES

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  • Page 1 APACHE AS1010 & AS1210 2008 Owner’s Manual DO NOT OPERATE THIS EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND UNDER- STOOD. ONLY PROPERLY TRAINED PERSONS SHOULD OPERATE THIS MACHINE. FORM # 580000049 COPYRIGHT 2008 EQUIPMENT TECHNOLOGIES...
  • Page 3 INTRODUCTION Dear Valued Customer, Congratulations on the purchase of your new Apache Sprayer and welcome to the Apache family of owners. We hope that your new sprayer exceeds your expectations and gives you years of satisfaction. We invite you to visit us at www.apachesprayer.com or in person at our plant in Mooresville, Indiana if you are in the area.
  • Page 5 SPECIFICATIONS AS1210 AS1010 Tank Capacity 850 gallons (1000 gallons optional) 1200 gallons Engine 215 Cummins Tier III 275 Cummins Tier III 655 ft-lb@1500 rpm 655 ft-lb@1500 rpm Transmission Standard: ITL Powershift 6-speed torque converted Funk Powershift Optional: Funk Powershift 6-speed 6-speed, torque converted torque converted Speeds...
  • Page 6 OPTIONAL EQUIPMENT AS1010 Optional Equipment • Smucker Injection Foam Marker Please contact your Apache dealer or • Additional 50 gallon poly rinse tank (rear www.apachesprayer.com mounted) for more information on optional equipment. • Rotoflush, pump pressured (poly tank only) • Narrow axle (48”CC) fixed 88”...
  • Page 7 OPTIONAL EQUIPMENT AS1210 Optional Equipment Please contact your Apache dealer or www.apachesprayer.com for more information on optional equp- ment. • Hydraulic on the go wheel adjust • Raven 4400 Rate controller, radar speed pickup or drive shaft sensor • Raven Envizio Pro Controller (must choose GPS receiver) •...
  • Page 8 General Information The graphics and text in this manual generally describe the AS1010 and AS1210 Apache Sprayers. Apache Sprayers differ by model and by optionally installed equipment. Your Apache Sprayer may not exactly match the graphics and/or text descriptions in this manual. Please contact your dealer or Equip- ment Technologies with any questions regarding this manual or the instructions within.

  • Page 9: Table Of Contents

    CONTENTS Chapter 1: Safety Rules Raven Radar Gun (Optional) ..3-16 Axle Adjustment (Manual) ... 3-17 Safety Signals .....1-1 Safety Rules .
  • Page 10 Chapter 10: Warranty Clean Hydraulic Fluid Strainers ..5-20 Every 500 Hours or Yearly ..5-21 Equipment Technologies Warranty Policy10-1 Check Accumulator Fluid Level ..5-21...

  • Page 11: Chapter 1: Safety Rules

    SAFETY RULES Safety Signals Preparation Check all hardware, tighten to torque chart speci- Safety is a primary concern in the design and fications shown in the “Lubrication and Mainte- manufacturing of our products. Throughout this nance” section of this manual. See “Lubrication manual and on the machine potential hazards are and Maintenance”...

  • Page 12: Operation

    SAFETY RULES Operation Protective Equipment Reduce the chance of machine roll-over: Always wear clothing appropriate to the job. • Do not operate on steep slopes. When handling chemicals wear long sleeves and pants, goggles, and gloves. If necessary wear a •...

  • Page 13: Chapter 2: Safety Decals

    SAFETY DECALS Left-Side Decals NOTE NOTE For 12.4X28” tires: For 38” tires: Torque wheel bolts to Torque wheel bolts to 315 foot pounds. 180 foot pounds.

  • Page 14: Cab-Mounted Decals

    SAFETY DECALS Cab-Mounted Decals...

  • Page 15: Engine-Mounted Decals

    SAFETY DECALS Engine-Mounted Decals Chassis-Mounted Decals...

  • Page 16: Tank-Mounted Decals

    SAFETY DECALS Tank-Mounted Decals...

  • Page 17: Chapter 3: Vehicle Operation

    VEHICLE OPERATION General Guidelines • Check fluid level in differential, gearboxes, and/or planetaries prior to starting. Add fluid Carefully read and understand this manual and all as needed according to specifications on safety decals. If the manual or safety decals back cover of this manual.

  • Page 18: Cab Overview

    VEHICLE OPERATION Cab Overview 1. Air vents 2. Steering Column 3. Steering Wheel 4. T-Handle 5. Side Console 6. Air Seat 7. Vehicle Brakes 8. Padded Storage Unit 9. Cup Holder 10. Fire Extinguisher Cab Access Ladder 1. Access Ladder The cab access ladder is automatically actuated by the parking brake switch.

  • Page 19: Steering Column

    VEHICLE OPERATION Steering Column 1. Adjustment Lever Turn the lever counter-clockwise to release the column. Set the tilt and tele- scope to the desired position. Turn the lever clockwise to lock the column. 2. Hazard Flasher Button 3. Steering Wheel 4.

  • Page 20: Apache Sprayer Console

    VEHICLE OPERATION Apache Sprayer Console 1. MPH Readout 12. Right Boom Fold In & Fold Out 2. Engine RPM 13. Left Boom Tip In & Fold Out 3. Engine Oil Pressure 14. Right Boom Tip In & Fold Out 4. Engine Water Temperature 15.
  • Page 21 VEHICLE OPERATION The console displays the machine hours and software revision when the key is in the ON position and for five seconds at startup. 1. Number of hours on machine 2. Software revision number 3. Console Display Contrast Adjust To adjust the contrast of the console dis- play, press the agitate increase button and hold to increase the contrast of dis-...

  • Page 22: Raven 4400 Controller And T-Handle

    VEHICLE OPERATION Raven 4400 Controller and T-Handle 1. Raven 4400 Controller 6. Resume Button for Cruise Press to resume cruise control. 2. Boom Rack Press to move the boom rack up or down. 7. Set Button for Cruise Press to set cruise control. 3.

  • Page 23: Fuse Block

    VEHICLE OPERATION Fuse Block The fuse block is located under a service cover inside the right, rear, of the cab. The cover is shown removed for clarity. Remove the thumbscrews and cover to access the fuse block. Press the two tabs (1) to access the fuses. Climate Control and Light Switches 1.

  • Page 24: Vehicle Lighting

    VEHICLE OPERATION 9. Dome Light Press the dome light lens to turn the light on and off. NOTE: The dome light can drain the battery if left on without the engine running. Vehicle Lighting 1. Cab Front Work Lights 2. Cab Rear Work Lights 3.

  • Page 25: Cb Radio Knockout

    VEHICLE OPERATION CB Radio Knockout 1. CB Radio Knockout The cab features an available knockout and power supply behind the headliner. The knockout location is in the upper left of the cab, mirrored from the AM/FM Radio location. Seat Adjustment 1.

  • Page 26: Starting And Stopping The Engine

    VEHICLE OPERATION Starting and Stopping the Engine Starting ALWAYS start the engine from the opera- tor’s seat, the parking brake (1) applied, and seat belt fastened. DO NOT attempt to start the engine by shorting across the starter terminals. The key switch has 5 positions. Turn the key counter-clockwise as far as it will travel for the “ACC”...

  • Page 27: Warm-Up

    VEHICLE OPERATION Warm-up Check the engine oil pressure gauge (1) as soon as the engine starts. If the oil pressure gauge does not reach the minimum pressure of 15 psi [1.03 bar], stop the engine and determine the cause. Normal engine oil pres- sure is 50 psi [3.45 bar] when the engine oil is 240°F [116°C].

  • Page 28: Vehicle Direction And Speed

    VEHICLE OPERATION Vehicle Direction and Speed IMPORTANT: DO NOT leave the operator’s seat with the Apache Sprayer in gear. Place the trans- mission in neutral and apply the parking brake before exiting the cab. IMPORTANT: ALWAYS bring the vehicle to a complete stop before changing directions. Place the transmission in the neutral position and apply the vehicle brake before changing directions.

  • Page 29: Shifting Gears

    VEHICLE OPERATION Shifting Gears The Apache Sprayer is equipped with a Gear Speed Ranges torque converter. This allows the Apache Sprayer to take off in any gear. Once the vehi- Speed (mph) Speed (mph) cle is moving, you may up shift or down shift Gear Funk without returning the transmission to the neu-...

  • Page 30: Reverse

    VEHICLE OPERATION Reverse To move the Apache Sprayer in reverse: Apply the vehicle brakes and release the parking brake. NOTE: The transmission will not shift if the parking brake is applied. To shift into reverse from neutral, squeeze and hold the bottom trigger button (2) on the T-handle.

  • Page 31: Towing

    VEHICLE OPERATION Towing IMPORTANT: Towing a machine with driveshaft in place or with a damaged transmission may further damage the transmission. IMPORTANT: DO NOT tow tractor if the rear differential has failed. If the Apache Sprayer should become disabled and there is no engine, transmission, or differential fail- ure, the vehicle may be towed for approximately 1 mile [1.6 km] at speeds less than 3 mph [4.8 km/h].

  • Page 32: Antenna Mounting Plate

    VEHICLE OPERATION Antenna Mounting Plate A steel plate is mounted under the recess in the roof of the cab (1) for magnetic base GPS and radio antennas. Raven Drive Shaft Speed Sensor (Optional) The optional Raven drive shaft speed sensor is located just behind the carrier bearing on the drive shaft.

  • Page 33: Axle Adjustment (Manual)

    VEHICLE OPERATION Axle Adjustment (Manual) The front and rear axles on the Apache Sprayer are adjustable from 120” to 144” (center of left tire to center of right tire). Front Safely lift the front of the Apache Sprayer so the front tires are slightly off of the ground. Remove the two inner bolts (1) from the lock- ing bar.

  • Page 34: Axle Adjustment (Optional) (Adjust On The Go)

    VEHICLE OPERATION Axle Adjustment (Optional) (Adjust On The Go) The front and rear axles on the Apache Sprayer are adjustable from 120” to 144” (center of left tire to center of right tire). The Adjust On The Go system will not allow the axle to be adjusted beyond 144”. To adjust the axles: While the engine is idling, operate the vehicle in the forward direction at approximately 3...

  • Page 35: Rear

    VEHICLE OPERATION Rear When activated the Adjust On The Go cylin- ders (1) adjust the axle inward or outward as desired. The rear wheels/axles are actuated by two cylinders per wheel. The left rear Adjust On The Go axle is shown. The socket-head bolts (2) should be torqued to 15 lb-ft [20 N•m] at all times.
  • Page 36 VEHICLE OPERATION 3-20...

  • Page 37: Chapter 4: Wet System Operation

    WET SYSTEM OPERATION Wet System Overview 1. Rinse Tank (mounted on opposite side) 2. Fill Station 3. Flowmeter 4. Boom Rack 5. Product Tank 6. Left Boom 7. Left Boom Tip 8. Boom cradle 9. Left and Right Foam Marker Nozzles 10.

  • Page 38: Product Pump And Valves

    WET SYSTEM OPERATION Product Pump and Valves 1. Product Pump 2. Rinse Tank Shutoff Valve Shown in closed position. 3. Product Tank Shutoff Valve Shown in open position. Sump Valve 1. Product Tank Sump Valve Shown in the open position. Rinse and Foam Tank 1.

  • Page 39: Second Rinse Tank (Optional)

    WET SYSTEM OPERATION Second Rinse Tank (Optional) The second rinse tank is plumbed into the cross just above the product pump. This tank can be used to flush the product tank (with optional Roto-Flush) and/or the booms. Flow Control Standard Flow 1.

  • Page 40: Raven 4400 Monitor

    WET SYSTEM OPERATION Raven 4400 Monitor 1. Raven 4400 Monitor (optional) On equipped Apache Sprayer models, the Raven 4400 Monitor is located on the right side console of the cab. See the manufacturer’s instructions, pro- vided with the Apache Sprayer, for com- plete operating, calibration, and service information.

  • Page 41: Apache Precision Fuse Box

    WET SYSTEM OPERATION Apache Precision Fuse Box The Apache precision fuse box is used if any Raven precision ag products are installed on the Apache sprayer. This fuse box is located on the outside of the fuse box cover in the right rear corner of the cab (as shown).

  • Page 42: Side Console

    WET SYSTEM OPERATION Side Console 1. Raven 4400 Controller 8. Cigarette Lighter The Master Switch must be in the OFF posi- 9. Auxiliary Power Point tion to enable the yellow Master Boom switch on the T-handle. 10. Foam Switch for Left and Right Side 2.

  • Page 43: T-Handle

    WET SYSTEM OPERATION T-Handle 1. Boom Center Rack Up/Down Press to raise or lower the boom mast. Press the top of the switch to raise and press the bottom of the switch to lower. 2. Left Boom Tilt Press to tilt the left boom up or down. Press the top of the switch to raise and press the bottom of the switch to lower.
  • Page 44 WET SYSTEM OPERATION...
  • Page 45 WET SYSTEM OPERATION...
  • Page 46 WET SYSTEM OPERATION 4-10...

  • Page 47: Filling Product Tank

    WET SYSTEM OPERATION Filling Product Tank Open the sump valve (1) on the underside of the product tank. Remove the cap from the product quick fill inlet (1) and connect the hose from the nurse tank to the inlet. Close the rinse tank valve (2). Open the product fill valve (3), shown in the “CLOSED”...
  • Page 48 WET SYSTEM OPERATION Remove the lid on the top of the foam tank, add the appropriate amount of foam concentrate, and install the lid. 1. Optional Fence Row Nozzle If your vehicle has optional fence row nozzles, they are located near the end of each boom. The electric control valve for nozzles is located on the rear boom tank.

  • Page 49: Operating Booms

    WET SYSTEM OPERATION Operating Booms IMPORTANT: Do not fold or unfold the booms near power lines. NOTE: Never fold or unfold the booms while the vehicle is moving over 5 mph. NOTE: Never unfold booms with optional auto boom height control turned on. Tilt to Remove Boom from Cradle All Boom Sizes On the T-handle, press the top of the left (1)

  • Page 50: Unfold Boom Tips

    WET SYSTEM OPERATION Unfold Boom Tips All Boom Sizes NOTE: The booms must be unfolded before the boom tips can be extended. The cab can be damaged if the booms are not unfolded properly. On the side console, press the bottom of the left and right boom tip fold switches (1) until the boom tips are fully extended.

  • Page 51: Tilt To Level Boom

    WET SYSTEM OPERATION Tilt to Level Boom All Boom Sizes On the T-handle, use the left (1) and/or right (2) boom tilt raise/lower switches to adjust the booms to level. Press the top of the switches to tilt the boom up and the bottom of the switches to tilt the boom down.

  • Page 52: Fold Booms

    WET SYSTEM OPERATION Fold Booms IMPORTANT: Do not fold or unfold the booms near power lines. NOTE: Never fold or unfold the booms while the vehicle is moving over 5 mph. NOTE: Never fold or unfold booms with the optional auto boom height control turned on. NOTE: The boom tips must be folded before the booms can be retracted.

  • Page 53: Spraying

    WET SYSTEM OPERATION Spraying Make sure the product, rinse, and foam marker tanks are filled. See the appropriate tank filling instructions in this section. Level the booms and boom tips using the tilt and unfold switches. See Boom Operation for details.
  • Page 54 WET SYSTEM OPERATION Set the Raven 4400 Monitor power switch to the “ON” position and check the settings. Select a saved flow rate or enter the desired rate. See the Raven Manual supplied with the Apache Sprayer for complete operating instructions.
  • Page 55 WET SYSTEM OPERATION The agitation (1) and boom (2) pressure gauges are mounted outside at the lower right of the cab. The agitation gauge reads pressure at the agitation valve. The boom pressure gauge reads pressure from the five bank boom valves. NOTE: When the agitation valve is fully open, the agitation pressure gauge and the boom pressure gauge should show approximately...

  • Page 56: Operating Foam Marker

    WET SYSTEM OPERATION Operating Foam Marker To turn on the foam marker, push the Foam Master button (1) on the console. Push the Foam Left button (2) to drop foam on the left. Push the Foam Right button (2) to drop foam on the right.

  • Page 57: Landmark Injection Foam Marker

    WET SYSTEM OPERATION LandMark Injection Foam Marker Your new foam marker is designed to produce the longest lasting foam, and provide you with the conve- nience of not having to mix your foam concentrate and fill the foam marker tank as often. IMPORTANT: The LandMark injection marker draws fresh water in one line and soap concentrate in the other before it reaches the liquid pump.
  • Page 58 WET SYSTEM OPERATION Foam Spacing Foam Spacing Foam Spacing Output Drops per Minute (gpm) (based on a 3” boot) 5 mph 10 mph 15 mph 7.1 ft 14.2 ft 21.3 ft Maintenance Clean and replace the air pump and in-line solution filters regularly to extend the lift of the pump. The air pump has one sponge and one felt filter.
  • Page 59 WET SYSTEM OPERATION 1. Output Valve 4. Air Solenoid Labeled “More Foam Less Foam” 5. Soap Solenoid 2. Soap Injection Valve 6. Liquid Pump 3. Priming Valve 7. Thomas Air Compressor 4-23...

  • Page 60: Flushing Product Tank

    WET SYSTEM OPERATION Flushing Product Tank (with optional Roto-Flush) NOTE: Read and follow chemical labels for flushing, disposal, and protective clothing requirement instructions. IMPORTANT: DO NOT run the product pump dry. Damage to the pump seals will result. DO NOT intentionally dead-head the pump with high pressures.

  • Page 61: Flushing Booms

    WET SYSTEM OPERATION Flushing Booms Open the product valve (1), set the product pump switch to the “ON” position, increase engine speed to 1800 rpm, unfold the booms, turn the agitate/roto-flush knob to “ROTO- FLUSH”, and set the boom section switches to the “ON”...

  • Page 62: Flushing Wet System

    WET SYSTEM OPERATION Flushing Wet System (without optional Roto-Flush) CAUTION: Spray contaminated rinse water in a safe location in accordance to chemical label recommendations and local laws. Follow chemical labels for proper rinsing pro- cedure. Some chemicals may require multi- ple tank flushings NOTE: Read and follow chemical labels for flushing, disposal, and protective clothing...
  • Page 63 WET SYSTEM OPERATION Set the Raven Sprayer Control master switch (1) to the “OFF” position. Set the product pump switch (2) to the “ON” position. Set all the boom section switches (3) to the “ON” position. Press the master spray button on the T-han- dle to begin spraying.

  • Page 64: Cleanload Chemical Eductor

    WET SYSTEM OPERATION Cleanload Chemical Eductor Startup 1. All Cleanload valves must be closed prior to starting: inlet ball valve (1) and hopper ball valve (2). 2. Open lid to check for foreign objects which may hinder performance or con- taminate the system.

  • Page 65: Hopper

    WET SYSTEM OPERATION NOTE: The eductor hoses are flexible and may be kinked while in the “up” position. This is normal and will not cause any damage to the hoses or equipment. Loading Liquid and/or Powdered Chemical with Suction Lance NOTE: The suction lance must be purchased separately.
  • Page 66 WET SYSTEM OPERATION 4-30...

  • Page 67: Chapter 5: Lubrication And Maintenance

    LUBRICATION AND MAINTENANCE General Information IMPORTANT: Some components on the Apache Sprayer have additional maintenance requirements as outlined in the manufacturers manuals provided with the vehicle. These include, but are not limited to, the Engine Owner’s Manual, Sprayer Monitor System Manual, Chemical Eductor Manual, Product Pump Instructions, and other optional equipment.

  • Page 68: Apache Sprayer Service Interval Chart

    LUBRICATION AND MAINTENANCE Apache Sprayer Service Interval Chart Perform and repeat the prescribed maintenance at each interval = Conditional Service = Regular Service NOTE: Do not overlook the “After First 100 Hours” interval. Grease Entire Boom Torque Lug Nuts Grease Steering Components Grease Axle Components Grease Driveline Check Axle Extension Bolt Torque...

  • Page 69: Before Initial Use

    LUBRICATION AND MAINTENANCE Before Initial Use The following services must be performed before initial use of the Apache Sprayer and repeated at the the interval prescribed in the Apache Sprayer Service Interval Chart. • Grease Boom. See “Grease Boom” on page 5-6. •...
  • Page 70 LUBRICATION AND MAINTENANCE Boom Breakaway Each left and right boom is equipped with one or two boom breakaways depending on boom configuration. A right, outer breakaway is shown. The breakaways should be adjusted so the boom sections on both sides of the break- aways are straight and aligned as they extend from the boom rack.

  • Page 71: As Required

    LUBRICATION AND MAINTENANCE As Required The following services will be required at various intervals depending on vehicle use and environmental conditions. Repeat these services as prescribed by the Apache Sprayer Service Interval Chart. • Grease Axle Components. See “Grease Axle Components” on page 5-13. •...

  • Page 72: Daily

    LUBRICATION AND MAINTENANCE Daily The following services must be performed daily, before operation of the Apache Sprayer. • Clean or Replace Primary Engine Air Filter as needed. See “Clean or Replace Engine Primary Air Filter” on page 5-18. Grease Boom The boom is equipped with seven sets of grease fittings.
  • Page 73 LUBRICATION AND MAINTENANCE Boom Tilt There are two boom tilt grease fittings (1). Boom Fold There are four boom fold grease fittings (2). Boom Rack There are two sets of six boom rack, flag-pin style, grease fittings. The six left side fittings (3) are shown.

  • Page 74: Flush Wet System

    LUBRICATION AND MAINTENANCE Boom Outer Breakaway (if equipped) There are six boom outer breakaway grease fittings (1), three on each boom tip. The left side is shown. Flush Wet System Drain and flush the product tank and wet sys- tem after use and when changing chemicals. See “Flushing Product Tank”...

  • Page 75: Check Cooling System

    LUBRICATION AND MAINTENANCE If the oil level is below the “ADD” mark, add high quality Lucas 15W-40 Magnum motor oil at the oil fill location on the left side of the engine. Add oil as needed to bring the level to the hatched area on the dipstick.

  • Page 76: Check Transmission Fluid Level

    LUBRICATION AND MAINTENANCE Check Transmission Fluid Level The transmission fluid dipstick is located in the engine compartment, on the left side of the engine. Turn the handle counter-clockwise to loosen. Remove the dipstick and check the transmis- sion fluid level. The fluid level should be between the two dots on the dipstick.

  • Page 77: Check Hydraulic Fluid Level

    LUBRICATION AND MAINTENANCE Check Hydraulic Fluid Level IMPORTANT: The booms must be folded and in the transport position for an accurate hydraulic fluid level reading. The hydraulic fluid reservoir is located on the right side of the vehicle and a sight glass (1) indicates the hydraulic fluid level.

  • Page 78: Every 40 Hours

    LUBRICATION AND MAINTENANCE Every 40 Hours The following services must be performed after every 40 hours of operation of the Apache Sprayer. Torque Lug Nuts Torque the 12.4” x 28” front wheel lug nuts to 180 lb-ft [244 N•m]. Torque the 14.9” x 38” front wheel lug nuts to 315 lb-ft [427 N•m].

  • Page 79: Grease Axle Components

    LUBRICATION AND MAINTENANCE Grease Axle Components The rear axle is equipped with eight grease fittings, installed in two square-tube axle extension assemblies. Four fittings (1) point downward from the bottom faces of each square tube (2). Shown are the two rear-most fittings.

  • Page 80: Check Differential Fluid Level

    LUBRICATION AND MAINTENANCE Check Differential Fluid Level The differential is located under the vehicle, on the rear axle. The fill/level plug is directly above the drain plug on the rear of the differ- ential. Remove the differential fill/level plug (1) and check the fluid level.

  • Page 81: After First 100 Hours

    LUBRICATION AND MAINTENANCE After First 100 Hours The following services must be performed after the first 100 hours of operation and repeated as pre- scribed by the Apache Sprayer Service Interval Chart. • Adjust Poly Tank Straps. See “Adjust Poly Tank Straps (if equipped)” on page 5-17. •...

  • Page 82: Check Axle Extension Bolt Torque

    LUBRICATION AND MAINTENANCE The other two slip joint grease fittings (1) are located under the vehicle, between the differ- ential and each drop box U-joint. The remaining U-joint fittings (2) are located on the U-joints at each end of the left and right axles.

  • Page 83: Adjust Poly Tank Straps (If Equipped)

    LUBRICATION AND MAINTENANCE Adjust Poly Tank Straps (if equipped) Tighten the bolts on each tank strap without deforming the tank, bolts or tank skid. Tighten the bolts evenly from side to side. Fill the product tank with water and drive the Apache Sprayer to allow the tank to settle.

  • Page 84: Every 250 Hours

    LUBRICATION AND MAINTENANCE Every 250 Hours The following services must be performed after every 250 hours of operation of the Apache Sprayer. Clean or Replace Engine Primary Air Filter IMPORTANT: When operating in severe con- ditions, the primary air filter should be cleaned after every 40 hours of use or when indicated by the console display.

  • Page 85: Replace Differential Fluid

    LUBRICATION AND MAINTENANCE Replace Differential Fluid The differential is located under the vehicle, on the rear axle. The fill/level plug (1) is directly above the drain plug on the rear of the differential. Remove the differential drain plug and drain the fluid into a suitable container.

  • Page 86: Clean Hydraulic Fluid Strainers

    LUBRICATION AND MAINTENANCE Clean Hydraulic Fluid Strainers The hydraulic fluid strainers are located under the vehicle, on the side of the hydraulic fluid reservoir. The strainers are in line with the hydraulic fluid lines. Remove the hydraulic fluid drain plug (1) from the bottom of the reservoir and drain the fluid into a suitable container with a capacity of approximately 30 gallons [113.5 liters].

  • Page 87: Every 500 Hours Or Yearly

    LUBRICATION AND MAINTENANCE Every 500 Hours or Yearly NOTE: Some services at this interval were performed at the “After First 100 Hours” interval. If the service was performed as prescribed, measurement of 500 hours should begin at the 100 hour mark. The following services must be performed after every 500 hours of operation or yearly.

  • Page 88: Replace Fuel Separator Filter

    LUBRICATION AND MAINTENANCE Replace Fuel Separator Filter The fuel separator filter (2) is located in the engine compartment on the left side of the engine. Turn the filter counter-clockwise to remove. Dispose of the filter properly. IMPORTANT: Do not overtighten the filter. Damage to the seal can result.

  • Page 89: Replace Steering Pressure Filter

    LUBRICATION AND MAINTENANCE Replace Steering Pressure Filter Check the indicator on top of the filter head. If it is red, change the filter immediately; If the indicator is green, change the filter at the next 500 hours or yearly maintenance interval. To change the steering pressure filter, loosen the filter bowl and remove the bowl and ele- ment.

  • Page 90: Replace Transmission Fluid And Filter

    LUBRICATION AND MAINTENANCE NOTE: Crankcase oil capacity can vary. ALWAYS use the dipstick to determine if the engine oil is to the appropriate level. IMPORTANT: Do not overfill the engine oil. Fill the engine with high quality Lucas 15W- 40 Magnum motor oil at the oil fill location on the left side of the engine.
  • Page 91 LUBRICATION AND MAINTENANCE Funk Transmission (AS1210 and optionally equipped AS1010) The transmission fluid drain plug is located under the vehicle on the left side of the trans- mission fluid pan. Remove the drain plug (1) and drain the transmission fluid into a suitable container. Dispose of the fluid properly.

  • Page 92: Recalibrate Raven Radar Gun

    LUBRICATION AND MAINTENANCE NOTE: Check the transmission fluid level with the engine running, the transmission at normal operating temperature, and the trans- mission in neutral position. The fluid level should be between the two dots on the dipstick. Replace the dipstick and turn the handle clockwise to tighten.

  • Page 93: Every Year

    LUBRICATION AND MAINTENANCE Every Year The following services must be performed every year. Adjust Toe-In Measure Tie Rods Measure the rear tie rod ends on the left and right steering cylinder. The measurements must be equal and between 4-1/8” and 4-1/2”. Adjust the tie rods if necessary.

  • Page 94: Replace Engine Safety Air Filter

    LUBRICATION AND MAINTENANCE Replace Engine Safety Air Filter IMPORTANT: Do not attempt to clean the engine safety air filter. Always replace with a new filter. The engine safety air filter (1) is mounted on the right side of the vehicle, in front of the hydraulic tank.
  • Page 95 LUBRICATION AND MAINTENANCE Remove all boom section strainers (1) and the product strainer. Replace the strainer bowls. Store the strainers in a warm, dry loca- tion. Pour approximately 20 gallons [76 liters] of RV antifreeze into the product tank. Boom lengths over 60’...
  • Page 96 LUBRICATION AND MAINTENANCE IMPORTANT: DO NOT run the product pump dry. Damage to the pump seals will result. DO NOT intentionally dead-head the pump with high pressures. Damage to the pump seals will result. Start the engine. Unfold and lower the booms as far as possible.

  • Page 97: Replace Cab Recirculating

    LUBRICATION AND MAINTENANCE Replace Cab Recirculating Air Filter IMPORTANT: Do not attempt to clean the old cab air filters. Always replace with a new fil- ter. The recirculating air filter (1) is mounted in the cab, behind the driver’s seat. Grasp the edge of the filter and slide the old air filter up and out of the frame.

  • Page 98: Replace Drop Box Fluid

    LUBRICATION AND MAINTENANCE Replace Drop Box Fluid The drop box drain, level, and fill plugs are located on the drop box at each rear wheel. The left drop box is shown. Remove the drain plug (1) and drain the fluid into a suitable container.

  • Page 99: Every 1000 Hours Or Yearly

    LUBRICATION AND MAINTENANCE Every 1000 Hours or Yearly The following services must be performed after every 1000 hours of operation or yearly. Clean Transmission Fluid Strainer Funk Transmission (AS1210 and optionally equipped AS1010) The transmission fluid strainer is located behind the drain plug, under the vehicle, on the left side of the transmission fluid pan.
  • Page 100 LUBRICATION AND MAINTENANCE 5-34...

  • Page 101: Chapter 6: Cummins Engine Fault Codes

    CUMMINS ENGINE FAULT CODES These codes will display on Cummins the console Cummins Description Fault Code J1939 J1939 Extended Crankcase Blow-by Pressure Circuit - Voltage Above Nor- mal, or Shorted to High Source Extended Crankcase Blow-by Pressure Circuit - Voltage Below Nor- mal, or Shorted to Low Source 2111 Coolant Temperature 2 Sensor Circuit - Voltage Above Normal, or...
  • Page 102 CUMMINS ENGINE FAULT CODES These codes will display on Cummins the console Cummins Description Fault Code J1939 J1939 Oil Pressure Sensor Circuit - Data Erratic, Intermittent, or Incorrect Intake Manifold Pressure Sensor Circuit ñ Voltage Above Normal, or Shorted to High Source Intake Manifold Pressure Sensor Circuit ñ...
  • Page 103 CUMMINS ENGINE FAULT CODES These codes will display on Cummins the console Cummins Description Fault Code J1939 J1939 Coolant Temperature Sensor Circuit ñ Data Erratic, Intermittent, or Incorrect 2963 Engine Coolant Temperature High - Data Valid but Above Normal Operational Range - Least Severe Level Coolant Level Sensor Circuit - Voltage Above Normal, or Shorted to High Source Coolant Level Sensor Circuit - Voltage Below Normal, or Shorted to...
  • Page 104 CUMMINS ENGINE FAULT CODES These codes will display on Cummins the console Cummins Description Fault Code J1939 J1939 Ambient Air Temperature Sensor Circuit - Voltage Below Normal, or Shorted to Low Source Engine Fuel Temperature - Data Valid but Above Normal Operational Range - Moderately Severe Level Engine Fuel Temperature Sensor 1 Circuit - Voltage Above Normal, or Shorted to High Source...
  • Page 105 CUMMINS ENGINE FAULT CODES These codes will display on Cummins the console Cummins Description Fault Code J1939 J1939 2293 expected - Data Valid but Below Normal Operational Range - Moder- ately Severe Level Engine Speed/Position Sensor Circuit lost both of two signals from the magnetic pickup sensor - Data Erratic, Intermittent, or incorrect Power Lost without Ignition Off - Data Erratic, Intermittent, or Incorrect 1117...
  • Page 106 CUMMINS ENGINE FAULT CODES These codes will display on Cummins the console Cummins Description Fault Code J1939 J1939 1143 Injector Cylinder #4 - Mechanical System Not Responding Properly or Out of Adjustment Injector Solenoid Cylinder #5 Circuit ñ Current Below Normal, or Open Circuit 1144 Injector Cylinder #5 - Mechanical System Not Responding Properly or...
  • Page 107 CUMMINS ENGINE FAULT CODES These codes will display on Cummins the console Cummins Description Fault Code J1939 J1939 1043 Engine Speed/Position Sensor (Crankshaft) Supply Voltage Circuit - Voltage Below Normal, or Shorted to Low Source 1043 Accelerator Pedal or Lever Position Sensor Supply Voltage Circuit - Voltage Above Normal, or Shorted to High Source 1043 Accelerator Pedal or Lever Position Sensor Supply Voltage Circuit -...
  • Page 108 CUMMINS ENGINE FAULT CODES These codes will display on Cummins the console Cummins Description Fault Code J1939 J1939 1347 Fuel Pumping Element (Front) ñ Mechanical System Not Responding Properly or Out of Adjustment 1347 High Fuel Pressure Solenoid Valve #1 ñ Mechanical System Not Responding Properly or Out of Adjustment 1377 Multiple Unit Synchronization Switch Circuit - Data Erratic, Intermittent,...

  • Page 109: Chapter 7: Torque Value Charts

    TORQUE VALUE CHARTS Fittings Always tighten fittings to the values below unless a different torque value is specified. Make sure fitting threads are clean and threads are engaged properly. All torque values are adopted from SAE J514 and SAE J1453. Size Chart SAE (JIC) O-ring Style...

  • Page 110: Bolts

    TORQUE VALUE CHARTS Bolts Always tighten fittings to the values below unless a different torque value is specified. Fasteners must always be replaced with the same grade. Make sure fitting threads are clean and threads are engaged properly. All torque values are adopted from SAE J1701 and SAE J1701M. SAE Series Torque Value Chart SAE Grade 2 SAE Grade 5...

  • Page 111: Chapter 8: Troubleshooting

    TROUBLESHOOTING Apache Sprayer Troubleshooting Symptoms and Solutions SYMPTOM SOLUTION Parking brake will not engage. Check brake pads for wear. Check electrical coil on hydraulic junction box, under cab, for power. Check hose connections to brake canister on brake disc. Vehicle will not move forward or backward. Parking brake is engaged.
  • Page 112 TROUBLESHOOTING SYMPTOM SOLUTION Transmission will not shift gears. Check transmission fluid level. Contact your dealer. Vehicle brakes do not work. Check brake fluid level. Tighten brake fluid reservoir cap. Check differential fluid level. Check push rods on master cylinder. Contact your dealer. No power to console in cab.
  • Page 113 TROUBLESHOOTING SYMPTOM SOLUTION Apache Sprayer will not spray. Confirm engine is running. Confirm product in product tank. Confirm ball valves from tank to product pump are open. Confirm product pump is turned on. Check ground speed on Raven display. Confirm boom valves are opening. Booms will not turn off.
  • Page 114 TROUBLESHOOTING...

  • Page 115: Chapter 9: System Schematics

    SYSTEM SCHEMATICS Hydraulic System...

  • Page 116: Electrical System (Sheet 1 Of 5)

    Electrical System (Sheet 1 of 5) See Sheet 2 of 5 See Sheet 5 of 5 See Sheet 5 of 5...

  • Page 117: Electrical System (Sheet 2 Of 5)

    Electrical System (Sheet 2 of 5) See Sheet 5 of 5 See Sheet 4 of 5 See Sheet 3 of 5 See Sheet 1 of 5...

  • Page 118: Electrical System (Sheet 3 Of 5)

    Electrical System (Sheet 3 of 5) See Sheet 2 of 5...

  • Page 119: Electrical System (Sheet 4 Of 5)

    Electrical System (Sheet 4 of 5) See Sheet 2 of 5...

  • Page 120: Electrical System (Sheet 5 Of 5)

    Electrical System (Sheet 5 of 5) See Sheet 2 of 5 See Sheet 1 of 5 See Sheet 1 of 5...

  • Page 121: Chapter 10: Warranty

    For all 2003 Model year and newer Apaches NEW APACHE LIMITED WARRANTY POLICY Equipment Technologies (hereinafter called ET) warrants each new Apache to be free from defects in materials and workmanship for a period of five (5) years or two thousand (2000) hours, whichever occurs first, from the date of delivery to the original purchaser, with the exclusions listed herein.
  • Page 122 WARRANTY date. Parts must be returned through the authorized selling dealer, transportation charges prepaid. All returned parts must be clean from all chemicals and/or oils. ET’s obligation under this limited warranty is in lieu of all other warranties or representations, expressed or implied, and specifically excludes any obligations or liability for loss of crops, losses caused by har- vest delays or any expense or loss of labor, supplies, rental equipment, and all incidental or consequen- tial damages.
  • Page 123 Apache AS1210 Component Lubrication Capacity Filter Part Number Quarts [Liters] Engine Oil Lucas 15W-40 Mag- 16 [15] 201450241 num Motor Oil Engine Coolant KostGuard Universal 23 [21.8] ---- Antifreeze 50/50 Engine Air Filter ---- ---- 201300116 Engine Safety Air Filter ---- ---- 201300117...
  • Page 124 Apache AS1010 Component Lubrication Capacity Filter Part Number Quarts [Liters] Engine Oil Lucas 15W-40 Mag- 16 [15] 201450241 num Motor Oil Engine Coolant KostGuard Universal 23 [21.8] ---- Antifreeze 50/50 Engine Air Filter ---- ---- 201300116 Engine Safety Air Filter...

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