agrional DELTA User Manual

Mounted field sprayer 400-600 liter

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USER MANUAL

MOUNTED FIELD SPRAYER

USER MANUAL

DELTA

400-600 LITER

www.agrional.com

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Summary of Contents for agrional DELTA

Page 1 USER MANUAL MOUNTED FIELD SPRAYER USER MANUAL DELTA 400-600 LITER www.agrional.com...
Page 2 INSURES THE FUTURE...
Page 3 USER MANUAL SPARE PART LISTS...
Page 4 USER MANUAL WELCOME Dear customer, We would like to thank you for the purchase of this machine. We welcome you among our clients and are conﬁ dent that this product will give you many years of reliable use and will fulﬁ ll your needs. This “Use and Maintenance”...
Page 5 USER MANUAL INTRODUCTION This manual provides all the necessary information concerning the use and maintenence of the machine as well the breakdown drawing and the list of spare parts. Our sprayers can be mounted on any tractor having a three point hitch of the category 1 or 2 and an input shaft running at a maximum speed of 540 R.P.M.
Page 6 USER MANUAL The sprayers have been designed and manufactured to atomize and nebulize everywhere and for the application of plant and crop proctection products and disinfections. WARNING: misuse or abuse of the equipment can cause severe damages and/ or injures. It is therefore recommended to strictly follow the directions given herewith.
Page 7 USER MANUAL MARKING AND IDENTIFICATIONS On receiving the sprayer, check that the markings are identical to those shown below in ﬁ g. and applied on the frame of the machine. On the machine the user will ﬁ nd the following plates or decals: 1.
Page 8: Delivery Of The Machine
USER MANUAL DELIVERY OF THE MACHINE The machine must be checked immediately on delivery to ensure that it is complete with all its components; should not be the case, our competent oﬃ ce must be informed at once. The sprayer is supplied either wrapped with nylon or packed in a carton and all the components are appropriately protected for shipment.
Page 9 USER MANUAL DESCRIPTION OF THE COMPONENTS OF THE MACHINE PUMP The pump is diaphragm type, it pushes the liquid to the circuit and it is of vital importance for the machine and need of particular care. TANK The tank of the sprayer is made either of ﬁ berglass or of polyethylene. Inside the tank there is a system studied for agitating the liquid and keeping the chemical product mixed uniformly.
Page 10 USER MANUAL BOOM SPRAYERS The sprayers can be provided of mechanical spraying boom mod. BD, BV, BI or hydraulic spraying boom mod. BDIP. The boom is providied of painted, zinc plate or hot galvanised steel frame, stainless steel tube, nozzles with diapgrahm antidrip device with cone or fan tips and ﬁ...
Page 11 USER MANUAL FILTERS The sprayer is equipped with 3 systems of ﬁ ltering. 1. A large basket ﬁ lter is located under the main cover, the porpoise of which is to prevent that any impurity or foreign objects could get into the tank during the operation of ﬁ...
Page 12 USER MANUAL NOZZLES The boom sprayer is provided of nozzles which can be adjusted to spray to diﬀ erent angulations. The sprayers which are equipped with double ot triple nozzles are normally used for interpolate diluted and concentrated works as are mounting one tip with large hole and one tip with smaller hole.
Page 13 USER MANUAL DANGER AND CAUTION SIGNALS Please carefully read and understand the operating instruction of the operator’s manual before using the machine. DANGER: the machine blows possibly dangerous chemical. Keep at a safe distance from the machine. DANGER: never get near to the PTO shaft when it is in operation.
Page 14 USER MANUAL Never run the power take-off at speed exceeding 540 R.P.M. (revolutions per minute). Use only drive shaft with certified safery shields. Avoid sharp angulation of drive line as this can damage the pump or the PTO shaft of the tractor. To stop the PTO shaft during the steering operation.
Page 15 USER MANUAL If the chemical products gets in contact with eyes, hands, skin or clothes, neutralize them with suitable products and rinse with plenty of water. Keep clear of the machine when it is in operation. Hitching point for lifting the machine. Make sure that the capacity of the vehicle used for transport is sufficient to lift the maximum weight of the machine.
Page 16 USER MANUAL Get a thorugh knowledge of the chemical products used and how it must be neutralized in case of contact with skin or eyes. Use special goggles, boots, , overall working clothes, gloves, dust proof mask or certified helmets with filter when you spray with the sprayers. Carry out all the maintenance operations before starting to use the machine.
Page 17: Safety Rules
USER MANUAL SAFETY RULES Before using the machine, please carefully read the safety rules and the recommendations of how to prevent accidents which are described in this manual. These rules must be strictly complied with to ensure safety of the operators and other people as well as the environment.
Page 18 USER MANUAL When in operation, the sprayer blows chemical products. Therefore, always make sure that no persons or animals are within the reach of the machine. When making this evaluation, consider also possible wind. Minimum distance between persons and working place: 100 Mt. (300 ft). Never work when persons are in areas at risk.
Page 19 USER MANUAL Warning: It is strictly forbidden to stay between the tractor and the machine when the engine is on. This can cause your death. The operator must have a good visibility in order to check if somebody is within the dangerous area (Minimum 100 Mt.: 300 ft.). Should this happen however, then EVERY MACHINE OPERATlON MUST BE STOPPED until the dangerous area is free.
Page 20 USER MANUAL -Always ﬁ ll the tank in the open air. Nevere smoke when carrying out these operations. -Never remove caps of the tanks if the motor is running or still warm. -If there has been any leakage of chemical, do not start the motor but shift the machine, with the motor turned oﬀ...
Page 21 USER MANUAL -Avoid inhaling the gases produced inside tanks. -During treatments it is advisable to use overall working clothes, goggles, gloves, dust proof must or helmets and boots resistant to the chemicals. -Our machines are suitable to spray the chemical to the plants and cultiva- tions: the costant use of the chemical products …..the machine dangerous if particolar care is not taken in consideration.
Page 22 USER MANUAL - The pump is built only for liquids foreseen for agricultural use. Running any other liquid in the pump may damage it as well as the sprayer and the environ- ment. Refer to the manual of the pump for more information about the liquids which are allowed.
Page 23 USER MANUAL ATTACHMENT OF THE MACHINE TO THE TRACTOR The attachment of the machine to the tractor is a dangerous operation. It is recommended that such operation is carried out strictly complying with the following instructions and paying careful attention. BEWARE: In order to attach or set the machine, any operations must be car- ried out with the machine laid ﬂ...
Page 24 USER MANUAL Consider that the mounted sprayers have a considerate weight so particular care has to be taken when driving it down hill as well if it is necessary to take a sharp curve. In these cases the speed of the tractor has to be the lowest possible. Check that the input shaft of the tractor would have the same size, type and number of splines as the yoke of the drive shaft on the tractor side.
Page 25 USER MANUAL Link to the machine the chain which is attached to the guard of me shaft, which prevents it from rotating. Drive the tractor close to the machine which has to be parked on ﬂ at ground, with the stand leg ﬁ rmly locked and with the wheels stopped with wedges. Check that the draw bar of the sprayer and the hitch of the tractor are on the same level.
Page 26 USER MANUAL CORRECT USE OF THE DRIVE SHAFT Check the working angles of the drive shaft making sure, in working position, that both input shafts of the tractor and of the machine are parallel. Make sure that the drive shaft’s angles do not exceed 10° in working position bearing in mind that wider is the angle, shorter is the life of the shaft.
Page 27 USER MANUAL In its longest position the two halves of the telescoping tubes of the shaft must overlap of at least 1/3 of the their length. In the case that the drive shaft would result too short, get from an authorized dealer a new one of the same type approved by the manufacturer.
Page 28 USER MANUAL Fix lifting arms so that the machine is on the centerline and has no side oscilla- tion. Adjust lifting arms height: when lifted, the machine must be parallel to the round. Make sure at least 20% of total weight (tractor+machine working condition) lays on front axle.
Page 29 USER MANUAL BEFORE OPERATING WITH NEW MACHINE 1. Inspect for damage and loose or missing parts. Make sure all ﬁ ttings and drive components are secure. 2. Lubricate. See Lubrication Section for details. 3. Check tank for any foreign objects. 4.
Page 30 USER MANUAL Before starting any work, it is advisable to test the unit with clean water, in order to get used to it and to the handgun and for making the ﬁ ne tuning. After having attached the machine to the tractor, make sure, once again, that the 3 Point hitch is in a vertical position and, If not, adjust it accordingly with the top link.
Page 31 USER MANUAL The main valve placed by the control assembly allows either to put the system under pressure or to activate the by-pass of the liquid which will return into the tank. Note : Please refer also to the PUMP SECTION OF THE PUMP as the main valve may change on design.
Page 32 USER MANUAL INSTRUCTION FOR USE 1. Ensure that the pressure regulator valve is in position of by-pass in order that the liquid retorun to the tank, et that the cocks valve are closed. 2. Before starting the motor, check the oil level. A sensor prevents the engine to start if the oil level is too low.
Page 33 USER MANUAL CALIBRATION AND RATE...
Page 34 USER MANUAL PREPARING THE CHEMICALS WARNING: keep the products in ventilated premises with a door ﬁ tted with a lock inaccessible to children and to unauthorized persons. Place warning notic- es on the outside indicating the danger zone. Before preparing the mixture to be sprayed: 1.
Page 35: General Maintenance
USER MANUAL GENERAL MAINTENANCE In order to grant a long life to the sprayer, it is very important to grant partic- ular care to the maintenance. The sprayer is a machine which has some components running at a very high number of revolutions per minute.
Page 36 USER MANUAL 3. Clean sprayer very thoroughly before storing at the end of the spraying sea- son. If you are in a cold climate, ﬁ nal rinse should be with a suﬃ ciently concentrat- ed antifreeze to prevent freeze-up in areas that were not thoroughly drained. 4.
Page 37 USER MANUAL CLEAN AND MAINTENANCE OF THE MACHINE Since the sprayer is always in contact with chemical products, BE SURE TO USE ALWAYS APPROPRlATE GLOVES, PROTECTlVE CLOTHlNG AND GOGGLES to avoid burns or injuries when doing any work on the machine. - After any day of work, the sprayer has to be appropriately washed and rinsed inside.
Page 38 USER MANUAL LUBRICATION The pump has been tested before getting out from the line of production and therefore it is ready to work. Before starting to work, it is anyhow advisable to check the oil level and all the ﬁ ttings, as well as if the bolts which hold it to the sprayer are all tight.
Page 39 USER MANUAL 2. Diaphragm Replacement. -Drain the oil from the pump by removing drain plug. Rotate the shaft to re- move excess oil. -Remove the pump manifold according to step in Section 1 : valve and O-ring Replacement. -Remove pump heads to expose the diaphragms. -Use a 13 mm box wrench to remove the diaphragm retaining bolt, support washer and diaphragm.
Page 40 USER MANUAL PREPARING THE CHEMICALS Particulary when the machines are used in dusty area, it may be necessary to clean and grease again frequently the rotating parts to prevent excessive wear. The use of some chemical product may also require a particular attention to the lubriﬁ...
Page 41 USER MANUAL MECHANCIAL AGITATION When the sprayer is provided of mechanical agitation, it is necessary to lubricate every 8 hours, the brass nut which holds the stainless steel shaft of the agitator. The brass nut contains a gasket which prevents leaks along the shaft which needs to be greased periodically.
Page 42: Road Circulation
USER MANUAL ROAD CIRCULATION Before driving the tractor with the machine on the road, make sure there no leaks of chemical products or water and take note as follows: -ensure on the rules in force are complied with -total length of the convooy (sprayers and tractor); -overall width;...
Page 43 USER MANUAL TRANSPORT Check if the vehicle’s capacity is adequate to the weight of the machine which is indicate in the serial label ﬁ tted to the frame of the sprayer. WARNING: the weight indictaed in the serial nr. label is referred to the m chine a full load with the liquid.
Page 44: Troubleshooting
USER MANUAL TROUBLESHOOTING PROBLEM CAUSE REMEDY -One o r more v alves are -Examine t he v alve s eating seating improperly. and clean them. The pump does not -Suction l ine is p lugged o r -Examine suction line. draw water.
Page 45: Guarantee Conditions
USER MANUAL GUARANTEE GUARANTEE CONDITIONS -the manufacturer guranatees that the machine described in the guarantee certifcate is free from faults and defects deriving from materiale and produc- tion. -the worng use of the machine, any unauthorize modiﬁ cation of it, the use by inexpert persons, neglicence, lack of servicing, the use of not original parts, etc…, will take oﬀ...
Page 46: Spare Parts
SPARE PARTS...
Page 47: Hand Washing
SPARE PARTS HAND WASHING CIRCUIT TANK WASHING REGULATOR FPR 20-3 OSR 50-3...