PENTORA Y35-100 Owner's Manual

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READ THIS MANUAL CAREFULLY!

OWNER'S MANUAL

PENTORA 125L

Y35-100

Table of Contents

Summary of Contents for PENTORA Y35-100

Page 1 READ THIS MANUAL CAREFULLY! OWNER’S MANUAL OWNER’S MANUAL OWNER’S MANUAL PENTORA 125L Y35-100 Y35-100...
Page 2 ATV. AN PENTORA ATV is not a toy and can be hazardous to operate. Make sure any child who will operate the ATV takes a training course before operating the ATV. Make sure all operators understand and follow all of the instructions and warnings contained in this owner’s manual.
Page 3 Dear Children: Before you ride your new PENTORA ATV, there are some important things that you need to know. You must learn how to keep yourself and those around you safe while you’re riding. Your parents and PENTORA want you to enjoy riding your new ATV, and that's why you need to read and understand the information in your owner’s manual.
Page 4: Table Of Contents
Table of Contents Introduction..............Safety.
Page 5: Introduction
Emission Control Systems............. Maintenance .
Page 6 Failure to follow the warnings and safety precautions contained in this manual can result in severe injury or death. AN PENTORA ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.
Page 7: Safety
• Read this owner’s manual. Understand all any ATV designed and sold for an adult. safety warnings, precautions and operating • Never permit a guest to operate the ATV procedures before operating an ATV. unless the guest has read this manual and all Keep this manual with the ATV.
Page 8 Safety Helmet Riding Gear Always wear clothing suited to the type of riding. ATV Eye Protection riding requires special protective clothing for comfort and to reduce the chance of injury. Long Sleeves Helmets and eye protection Your helmet is your most important piece of driving gear because it offers the best protection against head injuries.
Page 9 Boots The best footwear is a pair of strong over-the-ankle boots with low heels. Clothing Always wear long sleeves and long pants to protect arms and legs. Riding pants with kneepads and a jersey with shoulder pads provide the best protection. Drive training Developing your driving skills is an on-going process.
Page 10 accident. The operator must understand how to operate the ATV properly in different situations and on different types of terrain. Beginning and inexperienced operators should complete an ATV training course. They should then regularly practice the skills learned in the course and the operating techniques described in the Owner’s Manual.
Page 11 section and the OPERATION section of the owner’s manual for proper operating procedures. Operator Restrictions/Age Restrictions This vehicle is for recreational use by young operators under adult supervision ONLY. Operation is prohibited for anyone under age 16. Handling Gasoline handling gasoline. Gasoline is highly flammable and explosive •...
Page 12 • Do not overfill the tank. Do not fill the tank neck. • If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change clothing. Exposure to Exhaust Failure to Inspect Before Operating Engine exhaust fumes are poisonous and can Failure to inspect and verify that the ATV is in cause loss of consciousness or death in a short...
Page 13 Operating this ATV without wearing an and could increase approved helmet the chance of a increases the risk of serious injury in the a serious head event of an accident. injury in the event of Always wear an approved helmet that fits an accident.
Page 14 Using Alcohol or Drugs Operating on Pavement Operating the ATV after consuming alcohol or Operating an ATV on paved surfaces (including drugs could adversely affect operator judgment, sidewalks, paths, parking lots and driveways) reaction time, balance and perception. Never may adversely affect the handling of the ATV and consume alcohol or drugs before or while could result in loss of control and accident or operating an ATV.
Page 15 Operating on Public Roads Operating at Excessive Speeds Operating this ATV on public streets, roads or Operating the ATV at excessive speeds highways could result in a collision with another increases the operator's risk of losing control. vehicle. Never operate the ATV on any public Always operate at a speed that’s appropriate for street, road or highway, including dirt and gravel the terrain, the visibility and operating conditions,...
Page 16 Physical Control of the ATV Jumps and Stunts Removing a hand from the handlebars or feet Attempting wheelies, jumps and other stunts from the footrests during operation can reduce increases the risk of an accident or overturn. your ability to control the vehicle or cause loss of Never attempt wheelies, jumps, or other stunts.
Page 17 Turning Improperly Operating on Steep Hills Turning improperly could cause loss of traction, Operating on excessively steep hills could cause loss of control, accident or overturn. Always an overturn. Never operate on hills too steep for follow proper procedures for turning as described the ATV or for your abilities.
Page 18 Improper Hill Climbing Improper hill climbing could cause loss of control or overturn. Always follow proper procedures for climbing hills as described in the owner’s manual. Descending Hills Improperly Improperly descending a hill could cause loss of control or overturn. •...
Page 19 • Shift your weight rearward. • Never travel down a hill at high speed. • Avoid traveling down a hill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight down the hill when possible. Crossing Hillsides Driving on a sidehill is not recommended.
Page 20 procedures as described in the owner’s manual. See page 67,page 68. Never attempt to turn the ATV around on any hill until you’ve mastered the turning technique (on level ground) as described in the owner’s manual. See page 69. Stalling While Climbing a Hill Stalling, rolling backwards or improperly dismounting while climbing a hill could cause an overturn.
Page 21 If you lose all forward speed: Keep your weight uphill. Apply the front brakes gradually (right lever). When fully stopped, apply the rear brake as well (left lever) and then lock the parking brake. If the ATV begins rolling downhill: Keep weight uphill. Never apply engine power.
Page 22 until you’ve learned and practiced the skills necessary to control the ATV on such terrain. Always use extra caution on rough, slippery or loose terrain. Operating in Unfamiliar Terrain control or overturn. Failure to use extra caution when operating on Travel slowly and use extra caution when unfamiliar terrain could result in an accident or operating on unfamiliar terrain.
Page 23 Never modify the ATV through improper as described in the owner’s manual and on installation or use of accessories. safety labels. Your dealer can assist if necessary. PENTORA Operating Improperly in Reverse Improperly operating in reverse could result in a...
Page 24 such as rocks and fallen trees. If unavoidable, use extreme caution and always follow proper operating procedures as outlined in this manual. Skidding or Sliding Operating Over Obstacles Skidding or sliding can cause loss of control or Improperly operating over obstacles could cause overturn (if tires regain traction unexpectedly).
Page 25 • Balance your weight carefully. • Avoid sudden movements. • Maintain a slow and steady forward motion. Do not make sudden turns or stops, and do not make sudden throttle changes. • brakes may have reduced stopping ability. After leaving water, test the brakes. Apply them lightly several times while driving.
Page 26 Never exceed the stated load capacity for this machine for possible damage, including (but not ATV. limited to) brakes, throttle and steering systems. Unauthorized Use of the ATV Leaving the keys in the ignition can lead to unauthorized use of the vehicle, which could result in an accident or overturn.
Page 27 system components. Always keep combustible materials away from the exhaust system. Use caution when traveling through tall grass, especially dry grass. Always inspect the underside of the ATV after driving through tall grass, weeds, brush and other tall ground cover. Promptly remove any grass or debris clinging to the vehicle.
Page 28 If an informational or graphic label becomes illegible or comes off, contact your PENTORA dealer to purchase a replacement. Age Warning WARNING Operation of this ATV by children under age 16 increases the risk of severe injury or death. NEVER permit children under age 16 to operate this ATV.
Page 29 on public roads. Never carry passengers. Never use with drugs or alcohol. NEVER operate: without proper training or instruction; at speeds too fast for your skills or the conditions; on public roads - a collision can occur with another vehicle; with a passenger - passengers affect balance and steering and increase risk of losing control.
Page 30 OPERATING TIRE PRESSURE: Set with tires cold ●Recommended: Front: 24.0kPa(3.5psi) Rear： 24.0kPa(3.5psi) : Front: 20.7kPa(3.0psi) ●Minimum Rear： 20.7kPa(3.0psi) ●Never set tire pressure below minimum. It could cause the tire to dislodge from the rim. LOADING. ●Maximum weight capaerty:82kg(181lbs.) Includes weight of operator,cargo and accessories.
Page 31: Know Your Atv
These units are not designed for adult use. Serious damage to the vehicle may occur if the maximum rider weight capacity is exceeded. See the specifications section beginning on page 125 for your ATV’s capacity. CHILDREN: Before you ride your new PENTORA ATV, there are some important things that you need to...
Page 32 know. Your safety and the safety of others is the most important thing to think about at all times. As the driver of the ATV, you must learn how to keep yourself and those around you safe while you’re riding. Pay attention when you see this symbol: This is the safety alert symbol.
Page 33 3. Throttle Control - Press the throttle lever with your thumb when you want the ATV to go forward. Always make sure the throttle control does not stick before you drive your ATV. 4. Shift Lever - The shift lever is on the right side of the ATV.
Page 34 5. Gas Cap - The gas cap has to be taken ATV. Never try to do it yourself. off when an adult puts gas in your ATV. Never take the gas cap off. Always make sure it’s tightly closed. Always have an adult put gas in your...
Page 35 before riding. 6. Seat Latch - The seat latch is located on the right rear side of the seat cushion. Pulling the latch up to remove the seat, To replace the seat, set it in place and push down on The seat above the latch. Always make sure the seat is locked in place 7.
Page 36 The brake levers. Rear Brakes Front Brakes 8. Start Button - Use this button to start the engine when you’re ready to drive. 9. Ignition Switch - The ignition switch key must be turned on before pushing the start button. You can also use this key to turn off the engine.
Page 37 Let's review the three ways to stop the engine of your ATV:...
Page 38: Pre-Ride Check
1. Push the engine stop switch down. 2. Turn the key off. Pre-Ride Check We’re almost ready to have an adult start your ATV. But before the ATV is started for the first time, you must do a Pre-Ride Check. In fact, every time you want to ride you must have an adult help you check some things on your ATV before starting it.
Page 39 1. Make sure the throttle doesn’t stick. Check this by pushing the throttle lever toward the handlebar and then letting go. The lever should come right back to where it was before you pushed it. If it comes back slowly or stays close to the handlebar, the ATV has a sticky throttle.
Page 40 3. Have an adult check to see if your ATV needs more gas. Children must never add their own gasoline. This must always be done by an adult. Before anyone adds gasoline to your ATV they must read the instructions and warnings.
Page 41: Riding Rules
the two ways to stop the engine, go back and review. Then have an adult help you start the engine. Practice stopping the engine all two ways. Riding Rules Now you’re ready to learn about riding your ATV. There are some things you can do and there are some things you must never do.
Page 42 Let’s learn how to ride! Always follow the safe riding rules found on the next pages. You or others around you could be seriously hurt if you don’t follow the safe riding rules. Always wear the right kind of clothing and safety gear when riding your ATV. Helmet: Your helmet is very important for safe riding.
Page 43 wind. Gloves will also protect your hands from scrapes and scratches. Boots: Wear sturdy over-the-ankle boots to keep your feet dry. Boots will also protect your feet and ankles from scrapes and scratches. Clothing: Make sure your clothing fits properly. If it’s too small, it could keep you from moving easily when you shift your weight.
Page 44 Always drive your ATV while sitting down. Keep both hands on the handlebars and keep both feet on the footrests. Always be alert and pay attention to where you’re driving. Pay attention to other drivers, and be even more careful around them because you don’t know what they’re going to do. Never follow another ATV too closely.
Page 45: Engine And Vehicle Identification Number Location
Engine Vehicle Identification Number Location...
Page 46: Features And Controls
2(EIN) TYPICAL VIN (Vehicle Identification Number) EIN (Engine Identification Number) Features and Controls Main Key Switch Turn the key clockwise to the ON position before starting the engine. To avoid draining the battery, always turn the key to the OFF position when the engine is not running. Always remove the ignition key when the vehicle is not in use.
Page 47 Engine Stop Switch The engine will not start or run when the stop Engine stop switch switch is down, in the OFF position. Its purpose is to provide the operator with a quick means of engine shutdown in case of stuck throttle or other emergency.
Page 48 Both the main switch and the engine stop switch shut off all electrical power to the entire vehicle. To stop the engine quickly, push the stop switch down. Engine start switch Far and near Far and near light switch light switch Use the far and near light switch to illuminate the way forward at night Engine Start Button The start button is located on the left handlebar control.
Page 49 Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle lever sticks during operation. Always check the lever for free movement and return before starting the engine. Also check occasionally during operation. The throttle release switch limits engine speed in the event of a throttle system malfunction.
Page 50 Shift Lever To change gears, stop the ATV. With the engine idling, move the lever to the desired gear. Do not try to shift gears with engine speed above idle or while the ATV is moving. Maintaining shift linkage adjustment is important...
Page 51 to assure proper transmission function. See your dealer or other qualified person if you experience any shifting problems. Shift Pattern R: Reverse Shift Lever N: Neutral 1：first gear 2：second gear 3：third gear NOTICE: Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result.
Page 52 Rear Brakes Front Brakes Parking Brake Parking brake lock Squeeze the left brake lever. 2. Push the parking brake lock back to lock the brake lever in place. 3. Release the brake lever.
Page 53 Lights Reverse Neutral PENTORA Youth ATV have two headlights. equipped with high and low beam that are designed for driving in the dark. reduced speeds in conditions of reduced visibility. This ATV is designed for off-road use only. Do not operate...
Page 54 this ATV on streets or highways. Indicator Lights Indicator Description Neutral Transmission is in neutral. Reverse Transmission is in reverse. Fuel System Gas Cap The fuel tank filler cap is located directly below the Gas Cap handlebars. Use unleaded gasoline with a minimum pump octane number of 90=(R+ M/2) octane.
Page 55: Operation
Read and understand all safety warnings outlined in the safety section of this owner’s manual. Break-in Period The break-in period for your new PENTORA ATV is defined as the first ten hours of operation, or the time it...
Page 56 takes to use the first two full tanks of gasoline. No single action on your part is as important as following the procedures for a proper break-in. Careful treatment of a new engine will result in more efficient performance and longer life for the engine. Perform the following procedures carefully.
Page 57 Pre-Ride Inspection Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident. Always inspect the ATV before each use to make sure it’s in safe operating condition. Pre-Ride Checklist Item Remarks Page...
Page 58 Rear suspension Inspect, lubricate if necessary Steering Ensure free operation, lubricate if necessary 98, 100 Tires Check condition and pressure Wheels / fasteners Inspect, ensure fastener tightness; check that axle nuts are secured by cotter pins Fuel and oil Check and fill as needed 11, 54 Pre-Ride Checklist Item...
Page 59 Drive chain Check condition and slack; refer to drive chain adjustment Frame nuts, bolts, fasteners Inspect, ensure tightness Loose or damaged components Visually inspect for any damaged components or loose fasteners Riding gear Wear helmet, goggles, protective clothing Safe Operation Practices 1.
Page 60 roads. 6. Never exceed the maximum weight capacity of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, accessories and loads on the racks. The combined weight of these items must not exceed the maximum weight capacity. 7.
Page 61 Starting the Engine NOTICE: Operating the ATV immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating. 1. Shift the transmission to neutral. 2. Lock the parking brake. 3. Push the engine stop switch up to the ON position. 4.
Page 62 5. Squeeze the rear brake lever and press the start button. The rear brake lever must be engaged or the engine won’t start. 6. Do not press the throttle while starting the engine. Activate the starter for a maximum of five seconds, releasing the button when the engine starts.
Page 63 5. Lock the parking brake. 6. To avoid draining the battery, always turn the key to the OFF position when the engine is not running. Driving Procedure 1. Sit upright with both feet on the footrests and both hands on the handlebars. 2.
Page 64 6. Shift the transmission to the desired gear. 7. Slowly release the brake lever. 8. Slowly press the throttle with your right thumb and begin driving. 9. Drive slowly at first. Practice turning and using the throttle and brakes on level surfaces. Making Turns Your ATV is equipped with a solid rear axle, which drives both rear wheels equally at all...
Page 65 your upper body to the inside of the turn while supporting your weight on the outer footrest. This technique alters the balance of traction between the rear wheels, allowing the turn to be made smoothly. Practice making turns at slow speeds. WARNING! Turning improperly can result in vehicle overturn.
Page 66 6. Never open the throttle suddenly. Driving on Slippery Surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Do not operate on excessively rough, slippery or loose terrain. 2.
Page 67 and shifting your body weight forward. Sideways skid Turn in direction of skid Driving Uphill Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn. Whenever traveling uphill, follow these precautions: 1.
Page 68 2. Avoid steep hills (15° maximum). 3. Always check the terrain carefully before ascending any hill. 4. Never climb hills with excessively slippery or loose surfaces. 5. Keep both feet on the footrests. 6. Shift body weight uphill. 7. Proceed at a steady rate of speed and throttle opening. Opening the throttle suddenly could cause the ATV flip over backwards.
Page 69 9. Remain alert and be prepared to take emergency action. This may include quick dismounting of the vehicle. Driving on a hillside Driving on a hillside is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a hillside is unavoidable, follow these precautions: 1.
Page 70 2. Lean into the hill, transferring your upper body weight uphill while keeping your feet on the footrests. 3. If the vehicle begins to slide or tip, quickly turn the front wheel downhill, if possible, or dismount on the uphill side immediately! Driving Downhill When driving downhill, follow these precautions:...
Page 71 3. Drive straight downhill. 4. Slow down. Excessive speed when traveling downhill can cause loss of control. 5. Apply the front and rear brakes at the same time, and very slightly, to aid in slowing. Turning Around on a Hill If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around.
Page 72 5. Staying uphill of the ATV, turn the handlebars full left. 6. While holding the brake, release the parking brake lock and slowly release the brake, allowing the ATV to roll around to your right until it’s pointing across the hill or slightly downward. 7.
Page 73 11. Release the parking brake and drive slowly, controlling speed with the rear brake, until the ATV is on more level ground. Parking on a Hill or Incline Avoid parking on a hill or incline if possible. If it’s unavoidable, follow these precautions: 1.
Page 74 3. Always block the rear wheels on the downhill side as shown in the illustration. Driving Over Obstacles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain.
Page 75 Be constantly alert for hazards such as logs, rocks and low hanging branches. 3. Travel slowly and use extra caution when operating on unfamiliar terrain. Not all obstacles are immediately visible. 4. Never attempt to operate over large obstacles, such as rocks or fallen trees. Driving Through Water Your ATV can safely operate through shallow water.
Page 76 entering water. 2. If crossing a stream, choose a crossing where both banks have gradual inclines. 3. Avoid operating through deep or fast-flowing water. After driving through water, dry the brakes by applying light pressure to the levers (while moving) until braking action is normal.
Page 77: Emission Control
If the vehicle tips or overturns in water, or if the engine stops during or after operating in water, service is required before starting the engine. Your PENTORA dealer can provide this service. If it's impossible to bring the vehicle in before starting the engine, perform the service outlined on page 90, and take the vehicle in for service at the first opportunity.
Page 78: Maintenance
Maintenance To keep the performance good, the vehicle should be checked and maintained at certain interval. The meanings of capital in following table are: I: Inspection, including check, clean, lubricate, refuel, repair or replacing if necessary. A: Inspection, adjusting if necessary C: Cleaning R: Replacing T: Tightening...
Page 79 Maintenance Odometer (km) period Everyday check 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 Items before riding Crankcase lube Oil pre-filter screen Air filter Spark plug Valve gap...
Page 80 Gear oil Belt Clutch Brake function, brake pads Brake fluid Driving chain Fasteners( Excluding Engine Bolt) Engine Bolt * When the mileage is over the highest on the table, please perform according to the period set on the table * Driving on dust place, it is recommended to clean it frequently.
Page 81 SF15W/30(in winter) Gearcase (Transmission) GL-4 85W/90 Lubricant & See page 84. Oil Level Transmission Fluid Drive Chain PENTORA Chain Lube or SAE See page 102. 80/90 Front Suspension All Season Grease or grease Inspect; tighten fasteners; (A-Arm) conforming to NLGI No. 2...
Page 82 or driving in water). Perform these procedures more often for vehicles subjected to severe use.
Page 83 Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 78. PENTORA recommends the use of SF15W/40(in summer) SF15W/30(in winter). Duty 4-Cycle engine oil for this vehicle. Oil may need to be changed more frequently if oil is not used.
Page 84 Engine Oil Check Maintain the oil level within the safe range on the dipstick. Do not overfill. 1. Position the vehicle on a level surface. 2. Remove the dipstick. Wipe it dry with a clean cloth. 3. Reinstall the dipstick completely. 4.
Page 85 driving can indicate contaminants such as gas or Dipstick moisture collecting in the crankcase. If the oil level is over the full/safe mark, change the oil immediately. 5. Add the recommended oil as needed. 6. Reinstall the dipstick. Engine Oil Change 1.
Page 86 7. Wash the oil pre-filter screen with solvent to remove debris. Allow the screen to air dry. 8. Clean the pre-filter plug. Install a new sealing washer on the plug. The sealing surfaces on the plug and crankcase should be clean and free of burrs, nicks or scratches. 9.
Page 87 15. Check the oil level. Add oil as needed to bring the level to the upper mark on the dipstick. 16. Dispose of used oil properly. Transmission Oil Change 1. Position the vehicle on a level surface. 2. Remove the fill plug. 3.
Page 88 Refer to the specifications section beginning on page 125 for spark plug and gap specifications. NOTICE: Using non-recommended spark plugs can result in serious engine damage. Always use PENTORA - recommended spark plugs or their equivalent. Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine has been warmed up and the vehicle has been driven at higher speeds.
Page 89 If the vehicle tips or overturns in water deeper than the footrest level, or if the engine stops during or after operating in water, restarting WILL result in serious engine damage. Take the vehicle in for service before starting the engine. Your PENTORA dealer can provide this service. If this is not possible, follow the vehicle...
Page 90 7. Take the vehicle in for service as soon as possible, whether you succeed in starting it or not. Your PENTORA dealer can provide the required service. 8. If water has been ingested into the transmission, follow the procedure on page 93 for drying the CVT.
Page 91 Spark Arrester WARNING To remove accumulated carbon, clean the spark arrester at the intervals recommended in the...
Page 92 Periodic Maintenance Chart beginning on page 78. Failure to heed these warnings could result in serious injury or death. • Do not perform service on the spark arrester while the system is hot. Allow components to cool sufficiently before proceeding. •...
Page 93 2. Use a non-synthetic brush to clean the sidehill arrester screen. A synthetic brush may melt if components are warm. If necessary, blow debris from the screen with compressed air. 3. Inspect the screen for wear and damage. Replace the arrester if damage is found. 4.
Page 94 The top speed of this vehicle is restricted to 26 MPH (42 km/h) at manufacture, it is limited by ECU. Throttle Cable Adjustment Adjustment nut Always check the throttle for smooth operation 1/16 "-1/8" （ 1.5-3.2mm ）...
Page 95 before riding. Periodically check the throttle freeplay. It should be kept between 1/16" and 1/8" (1.5 - 3.2 mm). If adjustment is required, turn the adjustment nut until the freeplay falls in to the acceptable limit. Front Brake Brake Fluid Reservoir Level Verification With vehicle on a level surface, check brake fluid in reservoir for proper level.
Page 96 To avoid serious damage to the braking system, do not use fluids other than the recommended one, nor mix different fluids for topping up. WARNING The brake fluid replacement or brake system maintenance and repairs should be performed by an authorized PENTORA dealer. Rear Brake Brake Fluid Reservoir Level Verification With vehicle on a level surface, check brake fluid in reservoir for proper level.
Page 97 WARNING The brake fluid replacement or brake system maintenance and repairs should be performed by an authorized PENTORA dealer. Toe Alignment Use the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 1/8"...
Page 98 1/8" to 1/4" (3-6 mm) toe out alignment. 5. Repeat the measurement procedure on the other side of the vehicle. 6. If you discover improper alignment, see your PENTORA dealer for service.
Page 99 Steering Inspection Check the steering assembly periodically for loose nuts and bolts. If loose nuts and bolts are found, see your PENTORA dealer or other qualified service facility before operating the vehicle.
Page 100 Camber and Caster adjuster The camber and caster are non-adjustable. Shock Spring Adjustment The front and rear shock absorption springs are adjustable to increase or decrease spring tension. Rotate the adjuster either clockwise or counter-clockwise to make adjustments. Drive Chain Lubricate the drive chain with chain spray lube or an approved chain lube at the general lubrication interval specified in the Periodic Maintenance Chart beginning on page 78.
Page 101 NOTICE: Washing the drive chain with a high pressure washer or gasoline can cause premature wear and drive chain failure. Don’t use a high pressure washer or gasoline to clean the drive chain. Adjusting or operating the ATV with improper rear drive chain slack can result in severe damage to the transmission and drive components.
Page 102 2. The tool will be inserted into the rear axle (in the direction of the arrow) and the chain can be adjusted by rotating the rear axle. 3. Measure chain slack. It should have 1/4"-1/2" (6-12 mm) deflection. Air Filter 1.
Page 103 dry. If the filter is damaged, install a new foam filter. 4.Apply a commercially available foam filter lubricant to the foam filter. cover Foam Filter clips Support screen 5. Clean away any oil or sediments in the air box. 6. Reinstall the filter and air box cover. Secure the clips. 7.
Page 104 and severe damage to the engine. Handlebar Adjustment Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control and possible serious personal injury or death. Follow the adjustment procedures exactly, or see your dealer or...
Page 105 other qualified service person for service. The handlebars can be adjusted for rider preference. 1. Remove the pod to access the handlebar bolts. Loosen the four bolts. 2. Adjust the handlebar to the desired height. Be sure the handlebars do not hit the gas tank or any other part of the vehicle when turned fully to the left or right.
Page 106 Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use original equipment size and type when replacing tires.
Page 107 Wheel Removal 1. Stop the engine and lock the parking brake. Wheel nuts 2. Loosen the wheel nuts slightly. 3. Elevate the side of the vehicle by placing a suitable stand under the footrest frame. 4. Remove the wheel nuts and remove the wheel.
Page 108 Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. All service must be performed by your authorized PENTORA dealer or other qualified service facility. Taillight Replacement If the Taillight doesn’t work, the lamp may need to be replaced.
Page 109 1. Remove the two nuts 2. Remove the taillight 3. Test the light for proper operation. 4. Reinstall the nuts. Note:Taillight with arc side up Nuts Lamp Battery WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death.
Page 110 (black) cable last. The battery in your PENTORA ATV is a sealed battery. The sealing strip cannot be removed. Never add water to this type of battery. Keep the battery terminals and connections free of corrosion. If cleaning is necessary,remove the corrosion with a stiff wire brush.
Page 111 4. Lift the battery out of the ATV. Battery Installation and Connections Always install a fully charged battery. Using a new battery that has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. If recharging is necessary, use a .5 amp battery charger...
Page 112 1. Set the battery in its holder. 2. Coat the terminals with dielectric grease or petroleum jelly. 3. Connect and tighten the red (positive) cable first. 4. Connect and tighten the black (negative) cable last. 5. Attach the hold-down strap. 6.
Page 113 Do not allow these types of products to contact the vehicle. Washing the ATV The best and safest way to clean your PENTORA vehicle is with a garden hose and a pail of mild soap and water. 1. Use a professional-type washing cloth, cleaning the upper body first and the lower parts last.
Page 114 2. Rinse with clean water frequently. 3. Dry surfaces with a chamois to prevent water spots. Washing Tips • Avoid the use of harsh cleaners, which can scratch the finish. • Do not use a power washer to clean the vehicle. •...
Page 115 Grease all zerk fittings immediately after washing. Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system. Polishing PENTORA recommends the use of common household aerosol furniture polish for polishing the finish on your PENTORA vehicle. Follow the instructions on the container. Polishing Tips...
Page 116 • Avoid the use of automotive products, some of which can scratch the finish of your vehicle. • Always use clean cloths and pads for cleaning and polishing. Old or reused cloths and pads may contain dirt particles that will scratch the finish. Storage Exterior Make necessary repairs and clean the vehicle as recommended.
Page 117 Remove the battery from the vehicle, ensure that it’s fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed to maintain a full charge. Engine Oil Change the oil.
Page 118 Fluid Levels Inspect fluid levels. Change fluids as recommended in the Periodic Maintenance Chart beginning on page 78. • Transmission Oil • Engine Oil Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 78.
Page 119: Warranty
1. Make sure tire pressure is at specification. 2. Using suitable supports under the frame, raise the vehicle slightly so that the tires are not touching the ground. 3. Be sure the storage area is well ventilated. 4. Cover the vehicle with an appropriate cover. Do not use plastic or coated materials. They do not allow enough ventilation to prevent condensation, and may promote corrosion and oxidation.
Page 120 from meeting these requirements. This emission - related warranty covers components whose failure would increase an engine’s emissions, including electronic controls, after treatment, or any other system utilized in this vehicle to control emissions. Replacing or repairing other components not covered by this emissions warranty or the standard warranty is the responsibility of the owner;...
Page 121 Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply if it is inconsistent with the controlling state law. This limited warranty excludes failures not caused by a defect in material or workmanship. This limited warranty does not cover damage due to accidents, abuse or improper handling, maintenance or use.
Page 122: Specifications
Specifications Model Y33-125L Vehicle Weight 120kg Loading capacity of dump bed Length/Width/Height 1540*980*1050mm Wheel Base 870mm 770mm Front Tires 18*7-8 Rear Tires 18*9-8 Fuel Capacity 6.5L Ground Clearance 105mm±15mm Engine type 4-Stroke Displacement 125cc...
Page 123 Cooling Air Cooled Bore x Stroke 52.4*57 mm Compression Ratio 8.7:1 Lubrication Pressure and splash mixed lubrication Starting System Electric Fuel System Carburetor Intake/Exhaust valve clearance 0.05-0.07 / 0.06-0.08 Ignition System Spark Plug / Gap A7RTC/ 0.6-0.8 mm Drive System Mechanical transmission Final Drive Chain...
Page 124: Troubleshooting
Troubleshooting See your PENTORA dealer if you're unable to identify solutions using the following charts. Engine Turns Over, Fails to Start Possible Cause Solution Out of fuel Refuel, cycle key to ON position three times for 5 seconds each, then start...
Page 125 Check all connections and tighten Engine Pings or Knocks Possible Cause Solution Poor quality or low octane fuel Replace with recommended fuel Incorrect ignition timing Your PENTORA dealer can assist. Incorrect spark plug gap or heat range Set gap to specs or replace plugs...
Page 126 Solution Fouled or defective spark plugs Inspect, clean and/or replace spark plugs Worn or defective spark plug wires Your PENTORA dealer can assist. Incorrect spark plug gap or heat range Set gap to specs or replace plugs Loose ignition connections...
Page 127 Replace with new fuel Fouled or defective spark plugs Inspect, clean and/or replace spark plugs Worn or defective spark plug wires Your PENTORA dealer can assist. Incorrect spark plug gap or heat range Set gap to specs or replace plug Loose ignition connections...
Page 128 Overheated engine Clean engine exterior. Your PENTORA dealer can assist.