Ballymore PLD PLUS Instruction Handbook Manual
  1. Manuals
  2. Brands
  3. Ballymore Manuals
  4. Compact Loader
  5. PLD PLUS
  6. Instruction handbook manual

Ballymore PLD PLUS Instruction Handbook Manual

Portable loading dock
Hide thumbs

Advertisement

Table of Contents

INSTRUCTION HANDBOOK
PLD PLUS
WARNING
Do not use the electric PLD before reading and
understanding these operating instructions.
NOTE:
• Please check the designation of your
present type at the last page of this
document as well as on the ID-plate.
• Keep for future reference.
2018-6

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PLD PLUS and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Ballymore PLD PLUS

  • Page 1 INSTRUCTION HANDBOOK PLD PLUS WARNING Do not use the electric PLD before reading and understanding these operating instructions. NOTE: • Please check the designation of your present type at the last page of this document as well as on the ID-plate.
  • Page 2 LOADING MERCHANDISE Pull out red E-Stop button Type in code “1234” and press green check button With Portable Loading Dock in the lowered Roll item on to the platform position, UNLOADING MERCHANDISE Use steering controls on control panel to Position the Portable Loading Dock behind operate the Portable Loading Dock truck Raise platform above truck tailgate...
  • Page 3 UNLOADING MERCHANDISE Platform should sit on truck bed, not on tailgate Remove item from platform on to customer vehicle Raise platform off customer vehicle Move the dock away from customer vehicle Return dock to the assigned area Remember to charge the Portable Loading Dock regularly Please view Portable Loading Dock Training Video for more instructions.
  • Page 4 WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS Do not use inside the store. Always bring the product out to the Portable Loading Dock. LOAD CAPACITY = 1,500 lbs. Never operate lift equipment recklessly. Do not use in the parking lot. Have customer bring their vehicle to the loading area. Always secure the load before moving the Portable Loading Dock.

  • Page 5: Daily Inspection

    The PLD should always be operated on level surfaces. Keep watching the condition of load. Stop operating the PLD if load becomes unstable. Brake the PLD and activate the emergency button (3) by pushing when sliding load on or off the PLD. If the PLD has any malfunctions, follow chapter 6.
  • Page 6 Remove load from PLD and lower the deck. DO NOT USE THE PLD IF ANY MALFUNCTION IS FOUND. • Check for scratches, deformation or cracks. • Check if there is any oil leakage from the cylinder. • Check the vertical creep of the PLD. •...
  • Page 7 - OPERATING INSTRUCTIONS BEFORE OPERATING THIS PLD, PLEASE FOLLOW THE WARNINGS AND SAFETY INSTRUCTIONS (CHAPTER 3). BEFORE OPERATING THIS PLD, ENSURE THAT THE LOAD OR OTHER EQUIPMENT DOES NOT CAUSE INSUFFICIENT VISIBILITY! - Parking DO NOT PARK THE PLD ON INCLINED SURFACES The PLD is equipped with an electromagnetic failsafe stopping and parking brake.
  • Page 8 Braking THE BRAKING PERFORMANCE DEPENDS ON THE TRACK CONDITONS AND THE LOAD CONDITONS OF THE PLD The braking function can be activated in several ways: • By moving the accelerator button (13) back to the initial ‘0’ position or by releasing the button, the regenerative braking is activated.

  • Page 9: Battery Charging And Replacement

    - BATTERY CHARGING AND REPLACEMENT • Only qualified personnel are allowed to service or charge the batteries. The instructions of this handbook and from the battery- manufacturer must be observed. • These batteries are maintenance free; re- filling is prohibited. •...

  • Page 10: Battery Indicator

    - Battery Indicator The discharge status is indicated by ten red LED segments. Battery discharged Battery full charged Fig.14: Battery discharge indicator When the PLD is fully charged, all LED indicators will be lit. As the battery decreases in charge, successive LEDs light up, only one on at a time. from left LED flashes, indicating “energy reserve”...

  • Page 11: Regular Maintenance

    - REGULAR MAINTENANCE • Only qualified and trained personnel are permitted to do maintenance on this PLD. • Before maintaining, remove the load and lower the platform to the ground level. • If you need to lift the PLD, follow chapter 4 d by using designated lashing or jacking equipment.
  • Page 12 • 21 Check if correct fuses are used, if necessary replace. • 22 Test the audio warning signal • 23 Check the contactors • 24 Check the frame leakage (insulation test) • 25 Check function and wear of the accelerator •...

  • Page 13: Check And Refill Hydraulic Oil

    b. Check and refill hydraulic oil The required hydraulic fluid- type is • H-LP 46, DIN 51524 • Viscosity is 41.4 - 47 • Depending on the type the amount is  2,5L to 3,0L Waste materials like oil, used batteries, or other items must be properly disposed and recycled according to the national regulations, and if necessary brought to a recycling company.

  • Page 14: Troubleshooting

    TROUBLE SHOOTING If the PLD malfunctions, follow these instructions: Table 6: Trouble shooting TROUBLE CAUSE REPAIR Load weight too high Lift only the max. capacity, mentioned on the ID-plate Battery discharged Charge the battery Lifting fuse faulty Check and eventually replace Load can’t be lifted the lifting fuse Hydraulic oil level too low...
  • Page 15 Fuses ECL22M FU1 : 10 A FU2 : 0,5 A FU01 : 60 A FU02 : 100 A...

Table of Contents

Save PDF