QRATE Scanner 3300 integrated control flow computer Important Safety Information Symbols and Terms Used in this Manual Identifies information about practices or circumstances that can lead to personal WARNING injury or death, property damage, or economic loss. Un avertissement identifie des informations sur des pratiques ou des circonstances AVERTISSEMENT pouvant entraîner des blessures corporelles ou la mort, des dommages matériels ou...
Flow Rate and Fluid Property Calculations ..........................14 Table 1.4—Flow Rate Standards...........................15 Table 1.5—Fluid Property and Energy Flow Calculations .....................16 Table 1.6—Flow Correction Factors ..........................18 Section 2 - Installing the QRATE Scanner 3300 Integrated Control Flow Computer ....... 19 Overview....................................19 CSA Installations ..................................19 Wiring Precautions ..............................19 Multi Variable Transmitter Mounting .............................20...
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Remote Mount to Orifice Meter or Cone Meter ......................45 Measuring Compensated Liquid via a Turbine Meter ......................47 Best Practices ................................47 Section 3 - Wiring the QRATE Scanner 3300 Integrated Control Flow Computer ........49 Field Wiring Connections..............................49 Power Supply Wiring ................................51 External Power Supply ..............................51...
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QRATE Scanner 3300 integrated control flow computer Table of Contents Appendix A - FTP Downloads ........................A-1 Downloading SDF Files from the QRATE Scanner 3300 ....................A-1 Slave Device Archive Logs ..............................A-2 Viewing and Sharing Downloaded Data ..........................A-2 Appendix B - Firmware, Configuration, Scanner Logic, and Modbus Register Map Uploads ....B-1 Firmware Uploads ................................
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NUFLO Scanner 2000 series flow computers or other external Modbus devices. The QRATE Scanner 3300 is designed to be panel mounted. If desired, the display has also been designed in such a way as to all the main enclosure to be mounted on a rack while the kiosk touch display is mounted a distance away from it.
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4 x Optical Isolated 4 x Digitally Isolated Digital I/O 2 x High Current 2 x High Current Pulse Output Max 50 Hz Pulse Output Max 500 Hz Figure 1.1 - Feature Comparison between the QRATE Scanner 3100 and QRATE Scanner 3300 devices...
Section 1 Standard Features The QRATE Scanner 3300 features an enclosure with a terminal board for inputs/outputs, a WiFi module and antenna, and a large touch display. See Section 3 - Wiring the QRATE Scanner 3300 Integrated Control Flow Computer, page for wiring diagrams.
QRATE Scanner 3300 integrated control flow computer Hardware Options The following hardware options are available for customizing the QRATE Scanner 3300 to your specific needs: panel mounting kit and wireless communication components. See the sections below for details. WARNING: PERSONAL RISK. Substitution of components and/or the use of equipment in a manner other than that specified by Sensia may impair suitability for ordinary locations.
Sensia’s direct-mount antenna is rated for a maximum of 1 watt of power and a maximum antenna gain of 1.6 dB (in North America) and has a frequency range of 2.35 to 2.60 GHz. Antennas with equivalent ratings may also be used with the coupler.
(Figure 1.5) may be installed up to 30 ft (10 m) away and connected by cable to the antenna coupler. A remote-mount antenna and connecting cable may be purchased from Sensia (see Section 6 - QRATE Scanner 3300 Parts, page 73).
QRATE Scanner 3300 Web Interface. For more information, see the TRATION>GENERAL>SECURITY QRATE Scanner 3300 Web Interface User Manual. After a device is fully configured, the lock can be enabled by chang- ing the mechanical switch to the active position and enabling the switch in the web interface security settings.
Section 1 QRATE Scanner 3300 integrated control flow computer Specifications Table 1.1—General Specifications Approvals CSA (US and Canada) ordinary location Environmental Relative humidity: 0% to 95% non-condensing Safety Altitude: Up to 2000 meters Enclosure Dimensions (L x W x H): 11.2” x 5.4” x 7.8”...
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QRATE Scanner 3300 integrated control flow computer Section 1 Table 1.1—General Specifications Up to 58 archivable parameters per flow run Archive Capacity Daily log capacity 2,048 days Interval log 2.8 years with 13 parameters (plus date, time and status) logged hourly...
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Section 1 QRATE Scanner 3300 integrated control flow computer Table 1.1—General Specifications Liquid Temperature and pressure compensation Compensation and Meter factor compensation Correction Factors Shrinkage factor compensation Live BS&W correction Live density correction Dynamic oil fraction (watercut)—derived from flowing density or watercut analyzer; automatic...
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QRATE Scanner 3300 integrated control flow computer Section 1 Table 1.1—General Specifications Pulse/Frequency 3 channels (configurable as either Pulse/Frequency Inputs or as Analog Inputs for current) Inputs Maximum voltage: 30 VDC Maximum frequency: 10,000 Hz Gated transmitter power for each input channel Transmitter voltage supply is configurable: 8.5 V to 24 V...
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Section 1 QRATE Scanner 3300 integrated control flow computer Table 1.1—General Specifications Digital I/O Output Modes Pulse (based on pulse count or time period) (cont’d) Alarm (based on the status of any or all selected alarms; up to 32 user-...
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QRATE Scanner 3300 integrated control flow computer Section 1 Table 1.2—Hardware Options 2.4 GHz self-healing and self-sustaining network Wireless SmartMesh Radio Factory installed antenna coupler with 12-in. coaxial cable and MMCX male connector Transmits up to 300 m (985 ft) node-to-node...
Flow Rate and Fluid Property Calculations The QRATE Scanner 3300 calculates flow rates and fluid properties for natural gas and liquid flow in accordance with the following industry standards. The calculations compensate for the effects of pressure, temperature, and fluid compo- sition to determine mass and volume at specified base conditions.
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♦ For low flow applications, the QRATE Scanner 3300 supports the small bore ASME orifice described in ASME MFC-14M for use with nominal 1/2-in. to 1-1/2-in.
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Wobbe index, motor octane number, and net (inferior) vol- ume heating value. AGA 5 supports an intermediate calculation and therefore is not a standard fluid property selection in the QRATE Scanner 3300 Web Interface. ♦ AGA 8, Part 1, The worldwide standard for calculating the physical properties of natural gas and similar gases is the AGA 8 92DC equation originally described in AGA Report No.
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QRATE Scanner 3300 integrated control flow computer Section 1 Table 1.5—Fluid Property and Energy Flow Calculations Standard Description ♦ ISO 6976 specifies methods for the calculation of the superior calorific value and the ISO 6976 inferior calorific value, density, relative density and Wobbe index of dry natural gas...
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Flow Correction Factors The QRATE Scanner 3300 measures compensated petroleum liquid flow using an orifice or cone flow meter. For accu- racy, these measurements often include a correction factor to compensate for the effect of gas or water on volume, or changes in calibration.
Flow Computer Overview The QRATE Scanner 3300 integrated control flow computer is fully assembled at the time of shipment and ready for mounting. The device is not installed in a hazardous location, and so Sensia recommends that operators configure the EFM after mounting.
The multi variable transmitter (also referred to as the MVT) will have a multi variable transducer attached. It will receive the inputs from the transducers on the flow line, and transmit that information to the QRATE Scanner 3300. The multi variable transmitter (MVT) may be directly mounted in the flow line, or be remotely mounted on a 2-in.
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QRATE Scanner 3300 integrated control flow computer Section 2 Pole mount kit 9.60 Pole (243.8) mount kit MVT adapter 6.56 (166.6) 6.00 (152.4) 6.95 (176.5) Figure 2.1 - MVT with a standard bottom-port multi variable transducer and manifold on a 2-in. pole...
It is important to take the dimensions into account when planning how and where to panel mount the QRATE Scanner 3300 (Figure 2.3...
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.500in [12.70mm] .625in [15.88mm] 19.000in [482.60mm] Figure 2.3 - 4.5U size panel on which the QRATE Scanner 3300 is mounted; dimensions in inches (mm) Figure 2.4 - QRATE Scanner 3300 dimensions; dimensions in inches (mm) Install as follows: Choose the location on the rack where the QRATE Scanner 3300 will be installed.
QRATE Scanner 3300 integrated control flow computer Requirements for Wireless Communications Each QRATE Scanner 3300 wireless device is equipped standard with a WiFi module and antenna. A SmartMesh wire- less module and antenna may be optionally installed. Figure 2.3, page 23 shows the installation dimensions.
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CONNECTS TO WIRELESS MODULE INSIDE QRATE SCANNER 3300 ENCLOSURE Figure 2.6 - Installation requirements for a direct-mount Sensia-supplied antenna REMOTE ANTENNA PART NO. 50279275 OR EQUIVALENT DESIGN WITH GAIN OF 10 dBI OR LESS SMA CONNECTOR (CSA - NORTH AMERICA) MAX.
The device wireless radio is approved for use in all of the regions listed on a radio compliance label (Figure 2.8) applied to the enclosure. Figure 2.8 - Radio frequency compliance label applied to the QRATE Scanner 3300 enclosure (content may change without notice)
2 in. or less. The supplied hardware includes two U-bolts, two toothed brackets, four lock washers and four nuts. Note If a 2-in. pipe with a 2 3/8-in. outside diameter is to be used, consider using Sensia’s 2-in. pipe mount hardware kit. To install the antenna, reference Figure 2.9...
Remote-Mount Antenna for Pipe Outside Diameters of 2 3/8 Inches Sensia’s optional pipe mount kit accommodates mounting the remote antenna to a 2-in. pipe with a 2 3/8-in. outside diameter. The hardware kit includes a stainless steel L-shaped bracket, two U-bolts, four U-bolt nuts, two stainless steel 5/16-18 bolts (3.25-in.
QRATE Scanner 3300 integrated control flow computer Section 2 Industry Standard Compliance To ensure measurement accuracy, flow runs and turbine meter runs must be installed in accordance with the industry standards listed in Table 2.2—Industry Standards for Meter Installation, page 29.
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Section 2 QRATE Scanner 3300 integrated control flow computer Table 2.2—Industry Standards for Meter Installation Meter Type Standard Description Venturi Meter ISO 5167, Part 1 Installation of orifice plates inserted into a circular cross-section conduit running full Limitation of pipe size and Reynolds number ISO 5167 is applicable only to flow that remains subsonic throughout the measuring section and where the fluid can be considered single-phase.
Measuring Natural Gas via a Differential Pressure Meter Best Practices The QRATE Scanner 3300 calculates gas flow through outputs from a MVT connected to a differential pressure meter. For best measurement accuracy, ensure that the meter run complies with the following AGA 3 and ISO 5167 guidelines, as applicable: •...
This adapter can be a one-piece sta- bilizer (often preferred for added strength and stability) or a short heavy wall pipe nipple attached to a futbol flange (available from Sensia). Use a suitable compound or tape on all threaded process connections. CAUTION Do not use Teflon tape on the threads of the union, adapter, or pipe plugs.
Verify that the meter is properly installed in the flow line (per manufacturer’s instructions). Mount the MVT to a 2-in. pipe using the mounting bosses on the side of the enclosure and a Sensia pole mount kit. Multi Variable Transmitter Mounting, page 20 for detailed mounting instructions.
Best Practices The QRATE Scanner 3300 calculates gas flow through outputs from a MVT connected to a turbine meter (or directly from the output from the turbine meter) in accordance with AGA 7 and API MPMS Chapter 21.1 industry standards. For...
Verify that the flowmeter and magnetic pickup are installed in the flow line. Mount the MVT to a 2-in. pipe using the mounting bosses on the side of the enclosure and a Sensia pole mount kit. Multi Variable Transmitter Mounting, page 20 for detailed mounting instructions.
Do not put the MVT into operation until the valves are positioned properly so that pressure is sup- plied to both sides of the transducer. Installation Procedure—Remote Connection to a Turbine Meter The QRATE Scanner 3300 can be directly connected to a gas turbine meter for measuring gas in accordance with AGA 7 calculations. Figure 2.15 shows an installation where the pressure is provided by an external transducer.
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Install the RTD assembly in the thermowell. Route the RTD assembly cable through the conduit and connect it to the terminals on the QRATE Scanner 3300. A wiring diagram for the RTD assembly is provided on page Route the cables from the pressure transducer through the conduit, and connect them to analog input terminals on the QRATE Scanner 3300.
• A condensate pot for a small-volume transducer like the QRATE Scanner 3300 MVT can be a simple pipe tee, oriented so that one port extends downward (into the cold leg), the opposite port extends upward and is closed by a pipe cap or blowdown valve, and the tee extends horizontally into the hot leg.
Verify that the meter is properly installed in the flow line (per manufacturer’s instructions). Bolt a flange-by-flange 5-valve manifold (as recommended by Sensia) to the MVT. Locate the H and L markings on the integral MVT sensor body and position the MVT/manifold assembly so that the upstream side of the flow line can easily be connected to the sensor’s “High”...
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CAUTION Whenever possible, locate the hot legs of a steam installation behind the QRATE Scanner 3300 safely out of the operator’s normal reach. This will help prevent accidental burns. 4. Install tubing to connect the high-pressure and low-pressure process connections of the block manifold to the pipe tees installed in step 3.
A block manifold is not recom- mended for use with bottom port transducers. Contact a Sensia field representative for assistance. Verify that the meter is properly installed in the flow line (per manufacturer’s instructions).
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Section 2 QRATE Scanner 3300 integrated control flow computer Mount a set of pipe tees (which serve as condensate pots) typically on either side of the MVT at an elevation above the process connections of the MVT (for proper drainage). They should be a considerable distance (4 ft) from the sensor ports, but as close as possible to the pressure taps on the meter.
Measuring Liquid via a Differential Pressure Meter Best Practices The QRATE Scanner 3300 calculates liquid flow through outputs from a MVT connected to a differential pressure meter. To ensure measurement accuracy, ensure that the meter run complies with the following AGA 3 and ISO 5167 guide- lines, as applicable: •...
Section 2 QRATE Scanner 3300 integrated control flow computer Installation Procedure—Direct Mount to Orifice Meter or Cone Meter A MVT can be mounted directly to an orifice meter or cone meter for liquid measurement using a side-port transducer, a block manifold and two football flange adapters (Figure 2.18).
Verify that the meter is properly installed in the flow line (per manufacturer’s instructions). Mount the MVT to a 2-in. pipe using the mounting bosses on the side of the enclosure and a Sensia pole mount kit. Multi Variable Transmitter Mounting, page 20 for detailed mounting instructions.
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Section 2 QRATE Scanner 3300 integrated control flow computer 5. To eliminate air bubbles in the MVT, manifold and legs connecting them to the meter, fill the legs with fluid. Choose a fluid that is safe for the environment and stable when depressurized.
Measuring Compensated Liquid via a Turbine Meter Best Practices The QRATE Scanner 3300 calculates temperature- and pressure-compensated liquid flow through outputs from a MVT connected to a turbine meter (or directly from the output from the turbine meter) in accordance with API MPMS Ch. 11.1 and the measurement principles upon which the AGA 7 standard is based.
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WARNING: All cable and cable glands must be rated for 80ºC. To wire the QRATE Scanner 3300 for operation, complete the following field connections: The terminal board is at the rear of the enclosure. All wiring connections can be made to this board. Wire in accor-...
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Connect serial communication wiring to SER 1 to 3, as required. (Wiring on page 59 and specifications on page Terminal Block Terminals SER 1 (RS485) 18(+), 19(-), 20(G) SER 2 (RS485) 44(+), 45(-), 46(G) SER 3 (RS485/232) 13(CTS), 14(+TXD), 15(-RTS), 16(GND), 17(RXD) 3. Configure and calibrate the QRATE Scanner 3300.
Section 3 Power Supply Wiring External Power Supply The QRATE Scanner 3300 can be connected to a remote DC power supply (Figure 3.4). The power supply and cable must be capable of supplying 9 to 30 VDC at 400 mA minimum.
QRATE Scanner 3300 integrated control flow computer Transmitter Supply The transmitter supply is used to supply power from the QRATE Scanner 3300 to external analog or pulse output de- vices. The transmitter supply configuration is done through the web-interface for each analog or pulse input (outputted on the “P”...
Pulse inputs 1, 2 and 3 on the terminal board may be configured through the web-interface for an input signal generated by a magnetic pickup. For example, it may be configured for a magnetic pickup for a turbine meter, which enables the QRATE Scanner 3300 to calculate and display instantaneous flow rates and accumulated totals. Wire as shown in Figure 3.5.
Through the web-interface, the QRATE Scanner 3300 can be configured to provide 8 to 24 VDC at 20 mA for powering a 0 to 5 V or 1 to 5 V transmitter. For reduced power consumption, disable analog inputs in the QRATE Scanner 3300 web interface when they are not in use.
Through the web-interface, the device can be configured to provide 8.5 to 24 VDC at 20 mA for powering a 0 to 20 mA or 4 to 20 mA transmitter. For reduced power consumption, disable analog inputs in the QRATE Scanner 3300 web inter- face when they are not in use.
Section 3 QRATE Scanner 3300 integrated control flow computer Digital Inputs - Pulse The digital pulse input (Figure 3.12) provides an input for use with any 3 to 30 VDC pulse-generating device. DIO 1 through DIO 4 are galvanically isolated and are limited to 60 mA. DIO 5 and DIO 6 are non-isolated and are limited to 500 mA.
QRATE Scanner 3300 integrated control flow computer Section 3 Output Wiring Analog (4 to 20 mA) Outputs The 4 to 20 mA output (Figure 3.15) provides a linear current output that can be configured to represent any parameter in the holding registers using the web interface. This output requires a two-conductor cable connected to a 9 to 30 VDC power supply (voltage required is dependent on loop resistance) and a current readout device located in the remote loca- tion.
Figure 3.16. Because DIO 1 to 4 are isolated, they can be used with any other feature on the QRATE Scanner 3300. A two-conductor cable from the device to the remote location is required for each output. 3-30VDC Power Supply...
NUFLO Scanner 2000 series flow computers configured slave devices, and are always enabled. If a large number of slave devices are to be connected to a QRATE Scanner 3300 network via a serial port, more than one communication port may be required, depending on archive periods and baud rates desired.
TCP ports. The TCP ports support Modbus TCP and Modbus- over-TCP protocols and can be configured individually (assigned to unique port numbers) using the web interface. Section 4 describes two methods for using the Ethernet port to connect the QRATE Scanner 3300 to a PC or laptop.
Section 4 - Kiosk Display Interface The QRATE Scanner 3300 touch screen display allows you to view the real-time measurements for up to 32 selected pa- rameters, and gives access to the web interface to configure the device. If the User Configured Device Display is enabled, the parameters scroll continuously through the 5 fields provided.
This will open up the web interface for the device and allow the user to configure the device based on the installation and purpose of the device. For additional information, see the QRATE Scanner 3300 Web Interface Manual. Figure 4.2 - Touch Display; User Configured Device Display disabled...
IP Address The IP address used to connect with a QRATE Scanner 3300 via the web interface is displayed at the top left of the user configured device display. The IP address is assigned when a user connects the device to the network for the first time. If no address appears in the user configured device display, check for a problem with the Ethernet connection.
High User-Configured Alarm. The parameter value exceeds the user-configured high setpoint. Low User-Configured Alarm. The parameter value is below the user-configured low setpoint. Configurable Display Features A number of display features for the user configured device display can be configured via the QRATE Scanner 3300 web interface with the proper user permissions. • By default, display orientation is set to “automatically detect” the orientation of the device. If the Orientation.
Figure 4.3 - Arrangement of parameters in Touch screen display Web Interface Kiosk Mode Using the touch display, a user can navigate to the Web Interface and configure the QRATE Scanner 3300. It is recom- mended to complete installation before proceeding with the configuration.
First-Time Connecting the QRATE Scanner 3300 When first connecting to the QRATE Scanner 3300 and a wireless connection has not been configured yet, you will have to connect through the Ethernet port to configure the wireless network or to further configure the Ethernet network. An...
Shut off the laptop and restart it. If the QRATE Scanner 3300 is powered, but no wireless connectivity is detected on your computer or other brows- er-enabled device, it may be necessary to reset the device’s IP address. Please contact Sensia technical support for assistance.
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Unit Replacement The QRATE Scanner 3300 unit has been designed to simplify installation and replacement. In the event that the circuit requires replacement, it may be noted that the circuit may be replaced without the need to remove the enclosure from the rack.
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2. Unscrew the four screws on the back of the display assembly (shown in Figure 5.2). Four screws securing the display board to the plate Figure 5.2 - Screws attaching the QRATE Scanner 3300 display assembly to the plate and main enclosure. 3. Gently remove the display assembly from the plate.
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SAS Cable SAS tooth lock Rubber seal Figure 5.3 - QRATE Scanner 3300 display assembly and main enclosure assembly. Put the old display assembly aside. Remove packaging from the new display assembly, ensuring the new display assembly is protected from static.
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WARNING—ELECTRICAL HAZARD: Substitution of components may impair safety. Use of spare parts other than those identified by Sensia International Corporation voids CSA certification. Sensia bears no legal responsibility for the performance of a product that has been serviced or repaired with parts that are not authorized by Sensia.
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The thermowell dimensions listed above refer to the maximum “U” dimensions that a probe will fit with a plastic bushing. Consult Sensia for sizing information if a union and nipple is to be used in place of a bushing. When using a bushing,...
For disassembly instructions, see the QRATE Scanner 3300 Service User Manual. Sub- assemblies must be replaced without further disassembly. Before attempting any repair work on the device, contact a Sensia technician to review the issues you are observing and determine if the problem requires hardware replacement.
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FTP downloads can be performed with a router connection to the QRATE Scanner 3300, or with a physical Ethernet cable connection between the PC/laptop and the device.
ModWorX™ Pro software. Viewing and Sharing Downloaded Data Sensia’s Scanner Data Manager software opens the proprietary SDF files and provides an assortment of file sharing, con- version and reporting tools. See the Scanner Data Manager manual for more information. To download the Scanner Data Manager software and user manual, visit Sensia’s Measurement website at...
Appendix B - Firmware, Configuration, Scanner Logic, and Modbus Register Map Uploads Firmware Uploads The factory default firmware is easily restored using the QRATE Scanner 3300 web interface. Simply log into the device interface, select from the taskbar, then click at the left of the screen.
1. Download ScanFlash from the Sensia website, as noted above. 2. Open a web browser and enter the IP address of the QRATE Scanner 3300 to establish a connection to the device. 3. Download all historical data from the device.
13. Open the web browser and login to the web interface. 14. Verify the date and time in the QRATE Scanner 3300 Device Status screen. If it is not correct, click on the Adminis- tration tab and click to update the date and time.
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QRATE Scanner 3300 integrated control flow computer Appendix C Appendix C - QRATE Scanner 3300 Panel Cutout 4.658in [118.33mm] 4.080in [103.63mm] 7.459in [189.46mm] 2X Ø.201in [Ø5.11mm]...
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Appendix C QRATE Scanner 3300 integrated control flow computer...
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WARRANTY - LIMITATION OF LIABILITY: Seller warrants only title to the products, software, supplies and materials and that, except as to software, the same are free from defects in workmanship and materials for a period of one (1) year from the date of delivery. Seller does not warranty that software is free from error or that software will run in an uninterrupted fashion.
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