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PoleLock Installation Manual
Version 4.1 - updated December 2020
Australian
Made
www.sunlock.com.au

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Summary of Contents for SunLock PoleLock

  • Page 1 PoleLock Installation Manual Version 4.1 - updated December 2020 Australian Made www.sunlock.com.au...
  • Page 2: Table Of Contents

    Total Assembly ..................9 > Multiple Panel Installation ............... 10 Maintenance and Cleaning ............11 Warranty Conditions ..............11 References ..................12 Contact Details ................12 Certificate of Compliance ............12 PoleLock Installation Manual - Version 4.1 (updated Dec 2020)
  • Page 3: Introduction

    Thank you for choosing the PoleLock solar photovoltaic (PV) module pole-mounted framing system, part of the SunLock family of solar framing products. PoleLock is suitable for a wide variety of commercial and remote installations. PoleLock is backed by a 10-year warranty and compliant with the Australian / New Zealand Standard on Wind Actions (AS/NZS1170.2.2011).
  • Page 4: Safety And Installer Responsibilities

    If it is not appropriate, you will need to get the footing checked by a registered structural engineer. Included Towns: Handling Region A: The materials used in the PoleLock frame can have sharp > Biloela > Toowoomba >...
  • Page 5: Tools Required

    Angle Grinder (If required, an angle grinder with an Hand Drill (An electric hand drill for drilling holes in for tightening supplied fasteners) aluminium cutting blade can be used to trim the SunLock the base of the mounting post) channel to the desired length) Drill Bits (A 6mm &...
  • Page 6: Typical Installation

    The PoleLock range of frames can support either one or two modules of various sizes in a portrait orientation. If required, multiple PoleLock frames can be installed on one site to provide increased power. PoleLock has been designed to accommodate the...
  • Page 7: Installation

    Note: PoleLock is certified for use with the following mounting post: • 90 DN DuraGal pole (101.6mm outer diameter, 4mm wall thickness) • 250 MPa • 3200mm pole length Installation Ensure the location is suitable for pole mounted solar installation.
  • Page 8: Pivot Assembly

    Centre and attach the SunLock channel to the channel brackets by fastening the supplied M8 socket head cap screws. Attach the channel bracket to the beam Frame assembly ready to attach to the pivot PoleLock Installation Manual - Version 4.1 (updated Dec 2020)
  • Page 9: Total Assembly

    30mm M10 bolts through the two sets of holes in the pivot bracket. Securely tighten all fasteners and ensure that the assembly is rigid. Mid-Clamps (2 panel only) Set desired inclination angle PoleLock Installation Manual - Version 4.1 (updated Dec 2020)
  • Page 10: Multiple Panel Installation

    If required, multiple PoleLock frames can be installed on one site to provide increased power. The PoleLock frames can be assembled in series to accommodate 3 to 6 panels in wind region A or B. The multiple frame installation consists of multiple single or double panel frames arranged in series, with the channel ends joined using SunLock channel joiners.
  • Page 11: Maintenance And Cleaning

    Victoria. This warranty does not cover, and under no circumstances will Sunlock Australia be liable for, any costs associated with the removal, shipping, handling or re-installation of the Frame or the costs of sending personnel to any site to repair or replace the Frame.
  • Page 12: References

    POLELOCK POLE-MOUNT GROUND RACKING SYSTEM STRUCTURAL ENGINEERING CERTIFICATE SUNLOCK POLELOCK SYSTEM Prepared for: Sunlock Australia Pty Ltd 7 Audsley Street, Clayton South, VIC 3169 December 9, 2020 Ref: E20110157 ©Ebulen Consult 2020 PoleLock Installation Manual - Version 4.1 (updated Dec 2020)

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