Answer Drives GT3000 Hardware & Software Manual
  1. Manuals
  2. Brands
  3. Answer Drives Manuals
  4. DC Drives
  5. GT3000
  6. Hardware & software manual

Answer Drives GT3000 Hardware & Software Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

GT3000
Hardware & Software Manual
www.answerdrives.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the GT3000 and is the answer not in the manual?

Questions and answers

Summary of Contents for Answer Drives GT3000

  • Page 1 GT3000 Hardware & Software Manual www.answerdrives.com...
  • Page 3 3G02.xxD1 3G2.xxE1 Date: May- 08 For further information and comment, please contact us at: www.answerdrives.com Answer Drives S.r.l. thanks you for choosing a product of the GT3000 family and for any useful advice aimed at the improvement of this manual.

  • Page 5: Table Of Contents

    Table of Contents Table of contents..............................About this manual ..................................v THE GT3000 DRIVE 1A GT3000 Overview and Installation Flowchart ........................1 1A.1.1 Overview ................................1 1A.1.2 Notes about control modes............................. 1 1A.1.3 Installation Flowchart.............................. 2 2A Technical Data ................................3 2A..1 Identification code..............................
  • Page 6 2B.4 Menu System ................................129 2B.5 PC Interface ..................................133 2B.6 GT3000 PCTOOL: RS 485 Multi-Drop Functionality......................134 2B.7 TELEASSISTANCE: Settings for the connection of the modem - GT3000 by phone connection ........135 3B Programming levels and Motor Control Modes ....................145 3B.1 Programming levels ...............................145 3B.2 Control Mode.................................145...
  • Page 7 Appendix B7 - Menu System Flow Chart ..........................319 Answer Drives S.r.l shall not be liable for technical or editorial omissions or mistakes in this manual, nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual.
  • Page 8 Table Of Contents GT3000 IMGT30017EN...

  • Page 9: About This Manual

    ABOUT THIS MANUAL This manual provides detailed information on the installation and start up procedures for GT3000 drives. It also describes all safety precautions necessary for easy and safe operation. The manual was prepared for qualified personnel involved with GT3000 drives assembly, installation, start-up and maintenance.
  • Page 10 GENERAL SAFETY PRECAUTIONS This section provides information related to the safety issues of which all personnel working with the GT3000 must be aware. The information is general and concerns the risks associated with both the operation and the maintenance of the drive. Failure to comply with the safety precautions may lead to personnel injury or death and to damage to the drive, the motor or the machine.
  • Page 11 Co-ordinate motor and drive voltage and current ratings. The rated voltage of the motor must be greater than 1/2 of the input voltage, and the rated current of the motor must be greater than 1/3 of the output current of GT3000.
  • Page 12 General Safety Precautions -viii IMGT30017EN...

  • Page 13: Gt3000 Overview And Installation Flowchart

    They are available with 6 pulse (K), or 12 pulse (P), or 18 pulse (R) harmonic distortion, or AFE control. Harmonic Comparison of a Typical 160 KW PWM 6, 12 and 18 pulse VFD vs. the GT3000 with Active front end operating from a 220KVA 5,75% impedance source.
  • Page 14 SELECT CABLES, FUSES AND THE OTHER POWER DEVICES CHECK THAT NO RFI FILTER IS FITTED IF DRIVE MUST BE Appendix A2 CONNECTED TO AN IT SYSTEM (WITHOUT GROUND CONNECTION) INSTALL GT3000 IN THE ENCLOSURE Chapter 3A CHECK CABLE INSTALLATION (POWER AND CONTROL) Appendix A2...

  • Page 15: Technical Data

    2A. TECHNICAL DATA 2A.1 Identification code The GT3000 product is identified by a code as follows: GT3000 SVGT 1,2,3,4 5,6,7 14,15 Product Series Rated Power, kVA (See tables of electrical data) Input Voltage F=380-480V 6p G=500V K=525-690V 6p W=720V M=380-480V 12p...

  • Page 16: Nameplate

    Technical Data GT3000 2A.2 Nameplate The following is an example of the nameplate. This can be found on every GT3000 drive. It shows the rated values. GT3000 AC power supply GT3000 DC power supply 4-5-6 9-10-11 12-13 15-16-17 18-19 21-22...

  • Page 17: Permissible Environmental Conditions

    GT3000 Technical Data 2A.3 Permissible environmental conditions Table 2A.3 Permissible Environmental Conditions Operation Operation: Operate drive installed in a permanent place and protected from adverse weather in accordance with IEC 721-3-3. Ambient Temperature 0 to 40 °C. (32 to 104 °F) – If ambient temperature is higher than + 40°C (104 °F), decrease the rated output current by 1% for every °C (1,8°F) (max 55°C - max 131 °F).

  • Page 18: Electrical Data

    Technical Data GT3000 2A.4 Electrical data Table 2A.4A Electrical Data for Supply Voltages 380V, 415V, 440V, 460V, 480V ±10% GT3000C Chassis - 6 pulse AC version - 380/480Vac Class 1 -Overload: 110% for 1 min, every 10 min Class 2 -Overload: 150% for 1 min, every 10 min...
  • Page 19 GT3000 Technical Data Table 2A.4B. Electrical Data for supply voltages 525V, 550V, 575V, 600V, 660V, and 690V ±10% GT3000C Chassis - 6 pulse AC version - 525/690Vac Class 1: Overload: 110% for 1 min, every 10 min Class 2: Overload: 150% for 1 min, every 10 min...

  • Page 20: Switching Frequency

    Technical Data GT3000 2A.6 General data STANDARDS CONTROL CONNECTIONS IEC 146.2 2 differential analog inputs (12Bit), configurable: EN61800-3 (EMC), 0-10V, 0-±10V, 0/4-20mA EN 50178 (low voltage) 2 outputs: +10V, -10, 5mA (short-circuit protected) UL and cUL certification 2 analog outputs (10Bit): 0 -10V adjustable and configurable (current, motor voltage, frequency/speed, power, etc.)
  • Page 21 GT3000 Technical Data 2A.7 Cooling GT3000 (except for SVGT0P3 to 0P6) provides an internal fan. Air intake is from bottom. Refer to the following table when sizing enclosures: Table 2A.7 Cooling Specifications Output Current Power Losses Ventilation Cooling Fan Rated Data Drive Cl.1...

  • Page 22: Standards

    Electronic equipment for use in power installations. CE Marking GT3000 drives bear the CE marking. It shows that the product is conforming to the European Directive 2006/95/EC called “Low Voltage Directive” and to the Directive.89/336/EC as amended by 93/68/EEC called EMC Directive.
  • Page 23 GT3000 Technical Data 3A.9 Dimensions Frames I–IIIL SVGT0P3÷028F IP20 REMO TE CO NTRO L OPERATO R Fa ult RU N STOP AUTO RESET Enter Canc. SHIFT IMGT30017EN...
  • Page 24 Technical Data GT3000 Frames IIILN 279 (10.99 in) 246 (9.692 in) 220 (8.668 in) 153,5 (6.04in) 200 (7.88 in) 279 (10.99 in) 246 (9.692 in) 220 (8.668 in) 153,5 (6.04in) 186 (7.328 in) 200 (7.88 in) IMGT30017EN...
  • Page 25 GT3000 Technical Data Frames IV-V-VIN SVGT045-166 IP20 IMGT30017EN...
  • Page 26 Technical Data GT3000 Frames IV-V-VIN SVGT045-166 IP54 IMGT30017EN...
  • Page 27 GT3000 Technical Data Frames IV–V IP20/NEMA1 SVGT105÷170K/J Peso 65Kg Weight 143Lbs IMGT30017EN...
  • Page 28 Technical Data GT3000 Frames VII-VIII IP00 SVGT200÷470F SVGT200÷521K IMGT30017EN...
  • Page 29 GT3000 Technical Data F series Frames 2xVII–2xVIII (Parallel) IP00 IMGT30017EN...
  • Page 30 Technical Data GT3000 K series Frames 2xVII–2xVIII (Parallel) IP00 IMGT30017EN...

  • Page 31: Receiving, Unloading, Unpacking And Inspecting The Drive

    RECEIVING AND INSTALLATION 3A.1 Receiving, unloading, unpacking and inspecting the drive All drives are fully inspected and tested prior to packing and shipment from the factory. Upon receipt, the equipment should be inspected for any visible damage that may have occurred during transportation. The packing list should be carefully checked to ensure that all components, including outline and schematic drawings of the equipment have been received.
  • Page 32 3A.1.3 Lifting Frame VII ÷ VIII Figure 2A.1. Methods of Unloading and Lifting GT3000 Drives IMGT30017EN...

  • Page 33: Installation

    VIII 50 / 2 100 / 3.9 300 / 11.8 CAUTION The GT3000 fans are designed to provide adequate airflow for the drive. When installing the unit, do not obstruct airflow path. Figure 3A.3.1.1 Clearances Required Around the Drive IMGT30017EN...
  • Page 34 Installation GT3000  The Preventing the recirculation of hot air Hot area Air outlet Outside the cabinet Prevent hot air recirculation outside the cabinet by leading the outcoming hot air away from the area where the inlet air to the cabinet is taken.

  • Page 35: 3.4 Accessing The Terminals

    GT300 Installation 3A.2.1.2 Accessing the Terminals The following Figure shows how to remove the covers on the various frame types. SVGT - FRAMES I, II, III SVGT - FRAMES IIIN, IVN, VN, VIN Door Screws To open the door, unscrew the screws Cover Screws...
  • Page 36 Installation GT3000 3A.2.1.4 Frames VII, VIII Installatiion IMGT30017EN...

  • Page 37: Electrical Installation

    Do not apply power to the drive if any moisture, dust or caustic/corrosive chemicals may have entered the cabinet or internal components. DANGER! RISK OF FIRE, HEAVY DAMAGE OR INJURIES! GT3000 drives are open type devices and must be installed strictly as instructed in the HARDWARE MANUAL and in full compliance with existing standards and regulations.

  • Page 38: 4.1 Power Wiring Diagram

    Installation GT3000 3A.3.1 Power wiring diagram SVGT0P3-028 6 Pulse SVGT030-166 6 Pulse DISCONNECTING DISCONNECTING SWITCH SWITCH LINE FUSES BRAKING LINE FUSES RESISTOR BRAKING INPUT RESISTOR REACTOR INPUT REACTOR OPTION OUTPUT OUTPUT REACTOR REACTOR Figure 3A.3.1A Power Wiring Diagram Note: control board terminal connections and auxiliary supply terminal connections are shown in paragraph 3A.4 and Appendix A1.

  • Page 39: Reactors

    GT300 Installation SVGT 12/18 Pulse INPUT TRANSFORMER BRAKING RESISTOR OPTION OUTPUT REACTORS Figure 3A.3.1B GTA2 Power Wiring Diagram Instead of disconnect switch and fuses, it is possible to use a circuit breaker with a rating   WARNING 1.2*I and with adjustable magnetic trip (5 to10*I In case of external ground fault protection, use a device less sensitive to high frequencies in order to avoid false trips.
  • Page 40 SVGT150F 250x3 FWH-300A 7.37 SVGT150Y 350x2 FWP-400A 2/0x2P 7.37 SVGT166F 250x3 FWH-300A 7.37 SVGT166Y 350x2 FWP-400A 2/0x2P 7.37 Standard gG fuses with current rating: 1.3 times GT3000 rated current for AC power supply can be used on CE market. IMGT30017EN...
  • Page 41 A larger cable section may be required in some cases to prevent too high of a voltage drop. Standard gG fuses with current rating: 1.3 times GT3000 rated current for AC power supply can be used on CE market.
  • Page 42 5 (terminals 0 - 500) F1 – F2 – F3 for all GT3000 are 2A fuses The GAUFA board is located on the upper left side of the drive. Figure 3A.3.3 GAUFA board SVGT292-470Y and SVGT580-780Y (DC powered drives without internal precharge) have a relay contact (NO) at two terminals XM10/XM11, when the contact close it gives the “Precharge reached”...
  • Page 43 Line Reactors reduce generated harmonics helping to meet the IEEE-519, 1993 guidelines for harmonic limitation. The GT3000 frame IIIN, IVN, VN, VIN 6p AC power supply have a 2,5% internal reactor, other frames needs input reactor between mains and drive if: a thyristor converter or other drives are operating on the same line.
  • Page 44 Installation GT3000 Table 3A.4– Line Reactors, RFI Filters and Output Reactors Line Reactors RFI Filters Output Reactors A class B class Normal duty Heavy duty TYPE Internal, External Internal, External Cl.1 Cl.2 Cl1-Cl2 Cl1-Cl2 Cl1-Cl2 Cl1-Cl2 Cl.1 Cl.2 Three-phase supply voltage 380V, 415V, 440V, 460V, 480V 10%...

  • Page 45: Control Section

    GT300 Installation 3A.5 Control section Two control boards can be installed: “D” basic control board, “E” plus control board. 3A5.1 MICROPROCESSOR BASIC CONTROL BOARD JP13 Board description: U1: microprocessor JP14 U37: FLASH memory U7: EEPROM JP16 U56: coprocessor JP15 XM1: control terminal board X5: synchronous interface (Fieldbus) DISP4 RL1, RL2: relays...
  • Page 46 Installation GT3000 Table 3A.5.1.1 Microprocessor basic control terminal block Warning: Do not connect voltage signals higher than 24 VDC to input connections Function Label Description Relay Configurable Output 1A-250V RL2 Prog NO RL2 Prog Com “FAULT” fixed output 1A-250V RL1 Fault NO...
  • Page 47 GT300 Installation Microprocessor Basic Board Figure 3A.5.1B Microprocessor Basic Control Terminal Board IMGT30017EN...
  • Page 48 Installation GT3000 3A.5.2 MICROPROCESSOR PLUS CONTROL BOARD JP18 JP19 JP13 KUA1 JP17 JP16 JP15 JP14 KUB1 JP22 JP23 1 2 3 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 Figure 3A.5.2.A Microprocessor plus control board...
  • Page 49 GT300 Installation EEprom write protection EEprom SVGT200-340F (SVGT520-670F) It changes O.C. threshold 3 2 1 SVGT420-470F (SVGT780F-940M) For all other sizes: all pins open. Default 3 2 1 Third phase for O.C. protection (GTA1  028) Analog output PWM0 3 2 1 Analog output VA (default) Analog output ±10V or 0÷10V (default) Analog outputs...
  • Page 50 Installation GT3000 Table 3A.5.2 Microprocessor Plus control terminal block Warning: Do not connect voltage signals higher than 24 VDC to input connections Function Label Description Relay RL1 Fault NO “Fault” 5A – 250VAC RL1 Fault Com RL1 Fault NC RL2 Prog NO Configurable 5A –...
  • Page 51 GT300 Installation Microprocessor Plus Board DI/DO Exp Board PLC Exp. Board Network Analog inputs Exp. Board Manual speed adjust Analog outputs Digital inputs/outputs Keypad PC RS232/485 Connect the shield as in picture Shield Figure 3A.5.2B Microprocessor Plus Control Terminal Board IMGT30017EN...
  • Page 52 GT3000 Installation STOP REMOTE CONTROL OPERATOR Fault STOP AUTO RESET Enter Canc. SHIFT Connection example: GT3000 to microprocessor basic control board IMGT30004EN...
  • Page 53 Installation GT3000 STOP REMOTE CONTROL OPERATOR Fault STOP AUTO RESET Motor Drive Stab Logs Auto Main Enter DvProt Meter Comm Canc. Help SHIFT Connection example: GT3000 to microprocessor plus control board IMGT30004EN...

  • Page 54: Encoder Connection

    It is possible to manage the encoder line driver or push-pull . The GT3000 foresees two terminals for the feeding at 5V of the encoder. For the connection of the encoder and the customization of the card see chapter 3A.2.4.5 and 3A.3 of the this Manual.
  • Page 55 Installation GT3000 3A.6.3 Encoder connection to external power supply and microprocessor jumpers presetting 1) Check the mechanical installation of the encoder according to producer specifications. 2) Check that the presetting for the encoder power supply and the jumpers on the control board are correct.
  • Page 56 GT3000 Installation SCADA PLUS board: Encoder connections Encoder line driver 5V, Microprocessor Board Plus internal supply. Encoder Expansion SW1-1=ON,SW1-2=ON, SW1-2:ON Board SW1-3=ON,SW1-4=ON +5Venc 0Venc SW1-1:ON Encoder SW1-3:ON 5Venc 0Venc SW1-4:ON JP23 Encoder line driver 5V, +24V external supply 5/24V. SW1-1=ON,SW1-2=ON,...

  • Page 57: Installation Checklist

    Installation GT3000 3A.7 INSTALLATION CHECKLIST: The mechanical and electrical installation must be checked before start-up. MECHANICAL INSTALLATION CHECKLIST Ambient temperature and humidity within specifications. Unit mounted properly on a vertical, non-flammable surface. Cooling path not obstructed. ELECTRICAL INSTALLATION CHECKLIST Drive properly grounded.
  • Page 58 GT3000 Installation IMGT30004EN...

  • Page 59: Maintenance

    Note: AC input terminals and input rectifier are not needed in DC Bus applications. For some control applications the Keypad and/or the Microprocessor board may not be installed. An electrical diagram of GT3000 is illustrated in Figure 5A.1. The drive consists of three main sections: •...

  • Page 60: Safety Precautions

    Maintenance 4A.2 Safety precautions Qualified technicians shall perform all electrical maintenance and installation operations on GT3000. Answer Drives is not responsible for damage caused by improper or unauthorized CAUTION ! service. DANGER! RISK OF DEATH OR ELECTRICAL SHOCK! The following safety steps must be...
  • Page 61 Maintenance GT3000 Input/Ouput Bridges test The instrument suitable for that operation is a digital multimeter set to “diodes test” Check the diodes and the IGBTs after having disconnected the power terminals to avoid false measurements due to external devices. The first step is to do a visual test then follow the sequence shown below:...

  • Page 62: Preventative Maintenance

    GT3000 Maintenance 4A.3 Preventative maintenance VFD maintenance requirements fall into three basic categories: · keep it clean · keep it dry · keep the connections tight. ♦ Dust on VFD hardware can cause a lack of airflow, resulting in diminished performance from heat sinks CAUTION ! and circulating fans.

  • Page 63: Disposal

    4A.4 Disposal The GT3000 drive does not come under some category of products included in the 2002/96/CE (RAEE) Directive, at which also the 2002/95/CE (RoHS) Directive refers, so it is not subjected to these Directive. The GT3000 drive cannot be considered a "finished product" according to the 2002/96/CE Directive and the Directive does not cover being it for industrial plants The GT3000 drive cannot be used in other equipments/devices that must be compliance to the above European directives.

  • Page 64: Software Download

    Software download procedure GT3000 software download procedure (for microprocessor Plus board) To download the software on GT3000 inverters it is necessary to install on the Personal Computer the program “flashp165” supplied by Answer Drives Service (file setup.exe) Installing “flashp165” on the Personal Computer: copy the file setup.exe in one directory on the PC...

  • Page 65: Application Notes

    5. APPLICATION NOTES 5A.1 General formulas describing a drive operation η η , cosϕ Μ Μ Input reactor Rectifier Inverter DC link Capacitors Figure 5A.2. One-line diagram of a drive with induction motor APPARENT DRIVE POWER ⋅ ⋅ (RMS) RIVE RATED OUTPUT CURRENT (RMS) RIVE RATED OUTPUT VOLTAGE ECHANICAL POWER AVAILABLE AT MOTOR SHAFT...

  • Page 66: Drive Selection

    • If a single drive feeds multiple motors, select a GT3000 with an output current 10% higher than the sum of the motor currents. Provide an independent hardware thermal protection for each motor; the internal software thermal protection of the drive is not effective for multiple motor applications.
  • Page 67 Application notes Ventilation. The motor ventilation is appropriate for the expected operating speed range. Prolonged low speed operation requires auxiliary motor cooling (see chart sections 1-2). Overload. The motor is capable of supplying adequate overload torque over the operating speed range. Typical curves ORQUE ATED...
  • Page 68 Application notes Requirements table The following table shows how to select the motor insulation system and when optional du/dt filter, insulated N-end (non-driven end) motor bearings and common mode filters are required. The motor manufacturer should be consulted regarding the construction of the motor insulation. Failure of the motor to fulfil the following requirements or improper installation may shorten motor life or damage the motor bearings.

  • Page 69: Options

    6A. OPTIONS 6A.1 Introduction The GT3000 may be ordered with a variety of options; some of the more in demand are discussed in this chapter. Consult the factory for special requirements. 6A.2 Dynamic Braking 6A.2.1 Braking Unit GT3000 drives (except SVGT340-780) can be equipped with a braking unit at the factory. The 10 character of the product code is for the braking unit.

  • Page 70: Braking Unit

    Braking Unit GT3000 External braking units suitable for installation outside the drive and designated “GTBU .. F/K” are also available. (See STAND ALONE BRAKING UNIT MANUAL IMGT30006EN/IT Table.6A.2.2.GTBU. External braking module for drives Drive  BRAKING Resistor Cont. power Resistor...
  • Page 71 Braking voltage must be selected according to the drive voltage class, as shown in the following Table Table 6A.2.3. Braking Voltage by Drive Voltage Class AC Voltage class of the GT3000 drive DC Voltage to be used in formula F-Y-M...
  • Page 72 SVGTAFK LCD-type, graphic, backlit See chapter 2B for the characteristics. 6A.3.1 INSTALLATION ON GT3000 Fig. 6A.3.1- Keypad is connected to the control board by means of a flat Fig. 6A.3.2- Keypad is held in position by a lock on the cable with telephone-type jacks.
  • Page 73 Shell to mount the keypad  Shielded cable of connection (length  2m) to the  Shielded cable of connection (length  2m) to the GT3000 GT3000 (connector X3 of the control board) (connector X3 of the control board) ...

  • Page 74: External Control Power Supply

    An external power supply is generally needed to keep the field bus fed when the drive is not powered, and to monitor the drive in safety. The function is available with: GT3000 arranged for this function) External Power supply (SVGT008-166F only) 6A.4.1...
  • Page 75 GT3000 External Power Supply t - 530Vdc t - 230V single phase 100W GTAL230F1 External power supply for SVGT011-028F control boards.. SAP code: 1000002621 6A.4.2 External control supply management With the new parameter Control Supply Line [06.09] = External, it is possible to enable the external control power management that provides, when required, masking of the main power check protections.
  • Page 76 External Power Supply GT3000 6A.4.3 Digital Output Configuration (RO1- Fault) When the control supply line is external, it is not possible to set the fixed output relay RO1 Fault if the main power is not present. If a digital output is required to relay the Drive Fault condition, it is possible to use the other digital outputs (RO2, RO3, DO4, DO5, DO6) configured as Drv Fault.
  • Page 77 GT3000 External Power Supply 230/380 Air inlet Air outlet 230/380 Air outlet Air outlet Air inlet 230/380 Air outlet Air inlet IMGT30017EN...

  • Page 78: "Siova" Digital I/O Expansion Board

    “SIOVA” Digital I/O expansion board The SIOVA board is supplied loose with mounting accessories for installation outside the drive at user charge. It is possible to install one board in the GT3000 frame VII and VIII only. The following kits are available: DRIVE...
  • Page 79 Connection between SIOVA board and GT3000: Install the SIOVA board near the drive and connect X7 connector of the GT3000 board to K1 or K9 connector of the SIOVA board according the drawing in the following pages. If it necessary the second SIOVA this must be connected to the free connector (K1 or K9) of the first SIOVA and installed as near as possible to the first one.

  • Page 80: Safe Stop Board

    O P E R A T I N G I N S T R U C T I O N S S A F E T Y F U N C T I O N : “STO”SAFE...
  • Page 81 XM1-2 Channel 2 Feedback STO function for GT3000 – Block diagram 6A.6.2.2 Safety configurations with converters featuring the "STO" function Note: we are not going to analyse the types and configurations typical of standard converters, without the "STO" function (that shall include both the use of external remote control switches provided with “mirror”...
  • Page 82 6A.6.4 Basic components connected to the safety function SAFETY RELAY  Schrack safety relay, of the "SR2M-24DC" type or equivalent, with 1NO+1NC contacts, compliant with the EN 50205 standard.  SCADAP card (Regulation of the GT3000 inverter) ELECTRONIC CARDS  GPS4A card (Power interface +SAFE TORQUE OFF) Sizes: 003 to 036 ...
  • Page 83 GT3000 STO Function 6A.6.5 Installation instructions and extraordinary maintenance The following instructions apply to start-up, after extraordinary maintenance operations and at least once a year. In order to facilitate verifications, it is possible to enable the two channels (XM1-20 and XM70-1) separately.
  • Page 84 STO Function GT3000 10. make sure that the "STO" alarm procedure is activated automatically and that the operating sequence cannot be restored up until the failure has been repaired; otherwise, check the reasons for non-identification of the failure and proceed accordingly. Restart the verifications from §...

  • Page 85: Sinus Filter

    90% of the motor no-load current. It is necessary to verify this condition in order to avoid the possibility of self-excitation of the motor, with consequent heavy damages both for the equipment and for the operators. GT3000 Reactor Capacitor bank...
  • Page 86 GT3000 Sinus filter GT3000 Reactor Capacitor bank K series SAP code Rated current Loss Dimensions (mm) Weigth SAP code Cl.1 Cl.2 SVGT105K 1000075273 2x1000081653 SVGT105K SVGT130K 1000075274 2x1000081653 SVGT130K SVGT170K 1000075349 2x1000081652 SVGT170K SVGT200K 1000075275 3x1000081653 SVGT200K SVGT260K 1000075276 3x1000081652...

  • Page 87: Spare Parts

    The spare parts suggested are pointed out in grey (two-year working). The numbers show the quantity of components mounted on the inverter. Report the complete identification code of the drive on the spare request. GT3000 Sparte Parts OPTIONS Description Catalogue No.
  • Page 88 Spare Parts GT3000 GT3000 Spare Parts SVGT030-166F/Y Description Catalogue Q.ty* Main Control Board SCADA-BASIC (B) ELC452584 (only one type per drive) SCADA-PLUS (E) ELC452613 Scheda di Potenza AC SVGT030 GPS4A 8000000652 Power Supply Board AC SVGT036 GPS4A 8000000651 AC SVGT045F GPS5A...
  • Page 89 GT3000 Spare Parts GT3000 Spare Parts GT3000 SVGT200F/Y-940M/Y Description Q.ty* Catalogue No. Main Control Board SCADAP (D) ELC452584 (only one type SCADAP (D) 1000001377 per drive) SCADAP (E) ELC452613 Power Supply Board SPUFA (F/Y) ELC452637 SPUFA (F.10/Y.10) ELC452638 SPUFA (Y.20-21) 1000001492 SPUFA (Y.20/21-10)
  • Page 90 Spare Parts GT3000 GT3000 Spare Parts SVGT105-960K/J Description 105 130 170 200 260 320 390 480 521 640 780 960 Q.ty* Code SCADAP (E) ELC452613 Main Control Board (one type per drive only) SCADAP (E) ELC452635 Power Supply Board SPUFA (K/J)
  • Page 91 GT3000 Spare Parts 7A.1 Control board replace Check the spare board is the same type of the broken board. Before to replace the board, if it is possible, do a back-up file of the user parameters. (if the version Firmware is the same for both board only).
  • Page 92 GT3000 size The size of the spare boards is set to “indefinite”: so after the board replacing it is necessary to set the proper GT3000 size. With the inverter powered and terminal board XM1 disconnected, by the keypad or by the PC interface set the parameter Drive Size Select [06.01]...

  • Page 93: Appendix A1 Terminal Boards And Power Schematics

    APPENDIX A1 TERMINAL BOARDS AND POWER SCHEMATICS This section contains the mechanical drawings of all frames of drives. The following table shows the list of all attached drawings FRAME/SIZE DRAWING Pag. FRAME I SVGT0P3/0P4F/0P6F FRAME II-III-IIIX SVGT008/011/015/016/022F FRAME IIIL SVGT028F FRAME IVN SVGT030-036F/ FRAME VN...
  • Page 94 Terminal Boards and Power Schematics GT3000 SVGT0P3/0P4/0P6F FRAME I Microprocessor Basic JP13 PC Tool Connection RE MOTE CONTROL OP ERATOR JP14 F ault JP16 JP15 STOP AUTO RESET Enter Canc. Keypad Connection DISP4 JP18 JP17 SHIFT JP19 A B C D...
  • Page 95 GT3000 Terminal Boards and Power Schematics SVGT008/011/015/018/022F SVGT008-011-015 L3 L2 L1 FRAME II-III-IIIX L3 L2 L1 Input Power Connections SIZE II/III SVGT018-022 -P + Microprocessor Basic JP13 PC Tool Connection REMOTE CONTROL OPERATOR JP14 Fault JP16 STOP AUTO RESET JP15...
  • Page 96 Terminal Boards and Power Schematics GT3000 SVGT028F Input Power Connections Braking Resistor Connections L3 L2 L1 Microprocessor Basic JP13 PC Tool Connection REMOTE CO NTR OL OPERATOR JP14 Fault JP16 STOP AUTO RESET JP15 Enter Keypad Connection Canc. DISP4 JP18...
  • Page 97 GT3000 Terminal Boards and Power Schematics FRAME IIIN SVGT030-036F (AC supply) SVGT030-036F [2.36 in] [2.36 in] DC Supply L1 L2 L3 U V W 6P & 116,5 Brake [4.59 in] Frame IIIN AC Supply L1 L2 L3 6P & Brake...
  • Page 98 Terminal Boards and Power Schematics GT3000 FRAME IVN SVGT045-053-066F (AC supply) SVGT045-053-066 Power supply Control Board 6P & Brake Control Board Power supply 6P & Brake IMGT30017EN...
  • Page 99 GT3000 Terminal Boards and Power Schematics FRAME VN SVGT086-108F (AC supply) SVGT086-108 Power supply Control Board 6P & Brake Control Board Power supply 6P & Brake IMGT30017EN...
  • Page 100 Terminal Boards and Power Schematics GT3000 FRAME VIN SVGT125-166F (AC supply) SVGT125-150-166 Power supply Control Board 230V 50-60Hz 6P & Brake Control Board Power supply 230V 50-60Hz 6P & Brake IMGT30017EN...
  • Page 101 GT3000 Terminal Boards and Power Schematics SVGT105/130/170K/J FRAME VIL SVGT105÷170 K MAINS Input Power Connections Protection Earth Connection L1 L2 Microprocessor Base/Plus PC Tool Connection Keypad Connection Control Connections Control Supply LF1-LF2 Fan Connections LV1-LV2 Motor Earth Connection MOTOR Motor Connections...
  • Page 102 Terminal Boards and Power Schematics GT3000 SVGT200-250F/Y Braking resistor RE1 for SVGT250F/Y only IMGT30017EN...
  • Page 103 GT3000 Terminal Boards and Power Schematics SVGT200/250F/Y MAINS MOTOR 230V 50/60Hz 1,45A RE1- BRAKE MAINS MONITOR RE1+ For SVGT250F/Y only Boards supply (with suffix 10 only) 230V 50/60Hz 0,5A Y 20-21 VERSION MAINS(DC) MOTOR VENTILATORE RE1- BRAKE 230V 50/60Hz XM10...
  • Page 104 Terminal Boards and Power Schematics GT3000 SVGT292-340/420-470F/Y Braking resistor For SVGT290F/Y only IMGT30017EN...
  • Page 105 GT3000 Terminal Boards and Power Schematics SVGT292/340/420/470F-Y F VERSION MAINS MOTOR 380V 50Hz 3,4A 440V 60Hz 4,4A For SVGT292F/Y only RE1- BRAKE RE1+ Boards supply (with suffix 10 only) 230V 50/60Hz 0,5A Y21 VERSION MAINS (DC) MOTOR 380V 50Hz 3,4A...
  • Page 106 Terminal Boards and Power Schematics GT3000 SVGT520-580-670-780F/Y-940M/Y IMGT30017EN...
  • Page 107 GT3000 Terminal Boards and Power Schematics IMGT30017EN...
  • Page 108 Terminal Boards and Power Schematics GT3000 SVGT200/260/320K/J IMGT30017EN...
  • Page 109 GT3000 Terminal Boards and Power Schematics SVGT390/521K/J IMGT30017EN...
  • Page 110 Terminal Boards and Power Schematics GT3000 IMGT30017EN...
  • Page 111 GT3000 Terminal Boards and Power Schematics FRAME VII x 2 SVGT640K/J IMGT30017EN...
  • Page 112 Terminal Boards and Power Schematics GT3000 FRAME VIII x 2 SVGT780/960K/J IMGT30017EN...
  • Page 113 GT3000 Terminal Boards and Power Schematics IMGT30017EN...
  • Page 114 Terminal Boards and Power Schematics GT3000 IMGT30017EN...

  • Page 115: Appendix A2 Mandatory Installation Instruction According To The Emc Directive

    APPENDIX A2 MANDATORY INSTALLATION INSTRUCTION ACCORDING TO THE EMC DIRECTIVE A2.1 EN61800-3 EMC product standard for adjustable speed electrical power drive systems EN 61800-3:2004 Adjustable speed electrical drive systems. Part 3: EMC product standard including specific test methods. The transition period for the existing EN 61800-3:1996 expires on 1st October 2007.
  • Page 116 GT3000 Installation A2.1.3 Solutions to fulfill conducted emission requirements Some basic principles have to be followed when designing and using drive systems incorporating AC drive products. The emissions can be divided into two parts, the conducted emission and the radiated emission.
  • Page 117 Installation GT3000 A2.2.1 RFI FILTER (codes: see Table A2.5) RFI filter in an earthed line (TN or TT) Network: The filters are suitable for earthed lines only, for example in public European 400 V lines. According to EN 61800-3, filters are not compatible in insulated industrial lines with own supply transformers due to their safety risks in such floating lines (IT networks).
  • Page 118 SVGT030-166 RFI Filter removing The GT3000 frame IIN, IVN, VN and VIN with six pulses AC power supply has an internal RFI filter. IT (ungrounded) systems: If the drive is equipped with EMC filter, disconnect the ground connections of the filter as indicated in the pictures below, before connecting the drive to an ungrounded system.
  • Page 119 The GT3000, with EMC filter, is a product of C3 and C4 categories and so complies with the limit values of the EN61800-3 for the second environment. The GT3000, with optional class B EMC filter and motor cable length less than 25m, can be considered a product of C2 category and so complies with the reduced limit values for the first environment.
  • Page 120 GT3000 Installation A2.4 MOTOR CABLE A2.4.1 Connection cables between inverter and motors NOTE: The power motor cables must be shielded. If they are not shielded RFI or EMI problems may arise.) Shielded cables assure a greater immunity of other users of the plant against the noise generated by the drive and they returns high frequency current directly to the drive through the shielding instead of the current flowing through the motor frame.
  • Page 121 Drive – Motor connections with two shielded cables Highlight the connection between the frame of the motor and the ground bar of the GT3000 panel performed by means of drive-motor connection cables (shield and PE conductors). Connections – converter side: a) The PE conductors and the shields must be connected to the ground bars of the converter panel.
  • Page 122 GT3000 Installation A2.4.3 Cabling All control cables must be shielded. Control cable shielding prevents noise from entering control circuits. The shield shall be grounded at the signal origin. Use a double-shielded twisted pair cable for analogue signals. This type of cable is recommended for the pulse encoder signals also.

  • Page 123: Appendix A3 - Parallel Units

    SVGT520F, SVGT580F, SVGT670F, SVGT780F -- SVGT640K, SVGT780K, SVGT960K Description of parallel system Frame VIIx2 and VIIIx2 (SVGT520-780FE, SVGT640-960KE) of drive GT3000 includes two modules, a Master and a Slave module, that are supplied separately. The microprocessor Plus control board is installed on the Master.
  • Page 124 GT3000 Installation Drive boards power supply cable bundle (step 2.) The figure shows the twisted wires and female connector for the supply Male connector ON SLAVE for power distribution to the three drive of the three SALVE drive baords. boards.
  • Page 125 The optical fibers cable must not pulled with a force greater than 25Kg. Master and Slave drive have the same serial number, they are together workshop tested and must be installed together. Two output reactors must be used with GT3000 parallel connected; the reactors must be installed near the drives.
  • Page 126 GT3000 Installation PARALLEL UNITS AC POWER SUPPLY VERSIONS MAINS MAINS FW2-RX1-W DW2-TX-W FZ2-RX2-W + Dc Bus - Dc Bus FV2-RX1-V DV2-TX-V FY2-RX2-V FU2-RX1-U DU2-TX-U FX2-RX2-U Balance Balance Reactor Reactor Motor A.C. Power supply F - 480V Parallel and Power Boards wiring A3.10...
  • Page 127 Installation GT3000 PARALLEL UNITS - DC POWER SUPPLY VERSIONS The DC BUS version does not have the internal precharge For the “J” version, the power connections (+ and -) between MASTER and SLAVE are are not available. DC Bus DC Bus...
  • Page 128 GT3000 Installation DCBus FW2-RX1-W DW2-TX-W FZ2-RX-W + Dc Bus - Dc Bus FV2-RX1-V DV2-TX-V FX2-RX-V FU2-RX1-U DU2-TX-U FX2-RX-U Balance Balance Reactor Reactor Motor Parallel Wiring and Power Boards BUS DC J-690 THE DRIVE IS SHOWN WITHOUT FRONT COVER AND CONTROL BOARD...

This manual is also suitable for:

Svgt066febfnp-b1Svgt0p3fdbnnnSvgt0p4fdbnnnSvgt0p6fdbnnnSvgt008fdbnnnSvgt011fdbnnn ... Show all

Table of Contents

Save PDF