Summary of Contents for Air Solutions KK2
- Page 1 RECOVERY, RECYCLING AND RECHARGING STATION Use and Instruction Manual Issue 1.0 KK2 instruction manual - Issue 1.0...
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Page 2: Table Of Contents
6.1 Dryer filters and vacuum pump oil 6.1.2 Oil replacement of vacuum pump. 6.2 Warranty 6.3 Spare parts and accessories 6.4 Service reminder 6.5 Warranty sheet 7. Technical data 8. EC declaration of conformity Cooling gas R 134 recharge and recovery unit KK2 MANUAL... -
Page 3: Introduction
Whatsoever damage due to a wrong or improper use of the station will not be covered by our warranty. Consumables like packings and seals hoses and couplings, fuses and gauges and damages occurred during transport are not part of the warranty KK2 MANUAL... -
Page 4: Outfit
It is recommended to empty the hoses and wait for some minutes before disconnecting the quick couplings from the vehicle in order to avoid damages to the seal rings of the connections Fig. 1 KK2 instruction manual - Issue 1.0... -
Page 6: Control Panel Description
3.2 Control panel description Fig. 3 The control panel has been designed in a way that every operation to be carried out is easily intuitable since all pressure gauges, buttons and cocks are coloured and equipped with symbols. KK2 MANUAL... -
Page 7: Functions Of The Recharging Unit
4.1.1 Manual cycle With the help of the button ©, select MANUAL. With buttons it is possible to select the following working cycles: Description of the working cycle Symbol KK2 MANUAL... -
Page 8: Automatic Mode (No Access To The Database)
↵ with the help of the buttons By selecting the icon and confirming with ENTER all working phases are carried out in automatic mode (according to the values shown on display), i.e. Description of the working cycle Symbol KK2 MANUAL... -
Page 9: Automatic Mode (With Access To The Database)
If, instead, it is necessary to modify one or more of the displayed values, proceed as described above (see par. 4.1.2). 4.1.4 Special Functions The special functions include: a) The printing out of the working cycle data (optional) b) The flushing cycle (with refrigerant) (optional) KK2 MANUAL... -
Page 10: Setup
Test of the electronic load cell Language selection on display Database updating LCD display setting (this is carried out by the producer) 4.1.6 Info By selecting the following statistic information are displayed: a) Recharging station model b) Software version KK2 MANUAL... -
Page 11: Analytical Description Of The Cycles
4.2 Analytical description of the cycles 4.2.1 Manual cycle Phase 1: Refrigerant recovery from vehicle A/C system and oil separation Open the main HP and LP valves (see par. 3.2 fig. 1) (VERTICAL position) ↵ © With the help of the button , select the MANUAL mode and press ENTER;... - Page 12 time remaining up to the end of the cycle and the pressure value the end of the cycle is signalised by a warning tone... ATTENTION: if, during the VACUUM TEST PHASE the pressure value increases and a leak in the system can therefore be supposed, the unit warns the user by displaying a warning message and emitting a continuous tone.
- Page 13 hold the gas tank pressure between 6 and 10 Bar. This will allow an easy and fast gas recharging cycle, if the same is made before the pressure values decrease again. The gas tank pressure values can be checked by means of the relevant gauge on the main control board During the recharging PHASE, the unit continuously displays the recharged quantity until the selected quantity has been reached.
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Page 14: Automatic Cycle
4.2.2 Automatic cycle Gas recovery and oil separation/drain, vacuum and vacuum test, new oil injection, dye injection, refrigerant gas recharging. IMPORTANT the unit automatically calculates the gas quantity which, at the end of the working cycle, will remain in the charging hoses (100 g. approx.). At the end of the recharging phase, the user will be therefore asked to close (=turn counter clockwise) the couplings to the A/C system and to confirm the ↵... -
Page 15: Automatic Cycle (Database)
quantity according to the previously set values. (See above page 11) The last cycle is the RECHARGING PHASE. During the recharging, the unit displays the current, recharged, gas quantity a number of tones warn the user that the complete working cycle has been finished. -
Page 16: Tare Test
↵ With the buttons select GAS TANK RECHARGING - and press ENTER ↵ With set the gas quantity to be recharged in the internal tank and press ENTER The unit automatically stops the recharging when the set quantity is reached Close the coupling on the external gas bottle. -
Page 17: Lcd Settings
4.3.6 LCD settings (for production purposes only; the settings can not be changed by the user) 4.4 Remarks 4.4.1 Vehicles with only one connection. For vehicles which have only one connection of high or low pressure the relevant tube and quick coupling has to be used and the other cock has to be closed,. -
Page 18: Special Functions
IT IS RECCOMENDED TO USE AUTHORISED DYE FLUID ONLY. DAMAGES CAUSED TO THE UNIT BY THE USE ON NON-AUTHORISED DYE FLUIDS WILL NOT BE COVERED BY THE WARRANTY. 5. SPECIAL FUNCTIONS 5.1 Printing (the printer is an OPTIONAL accessory which can be included in the unit or added to the unit by authorised personnel) In order to print the data of the last working cycle, select SPECIAL FUNCTIONS , PRINT and press ↵... -
Page 19: Nitrogen Test
press ↵ ENTER in order to start the the connection valve to the internal gas tank (HP hose flushing cycle. The unit will display the time left to the end of the cycle. It is eventually possible to print the flushing cycle data (see above for the use of the printer option) 5.3 Nitrogen test REMARKS: the nitrogen test cycle is only made possible when the unit has been prepared for this purpose from the beginning and has been added with special parts. -
Page 22: Warranty
6.2 Warranty The guarantee is valid for twelve months starting from the date of the delivery note and is understood ex works Massa/Italy. The guarantee only covers failures (breakdowns) due to defective components and includes their replacement and the relevant labour costs. Problems due to incorrect use by the operator and electric parts are excluded from the guarantee. -
Page 23: Service Reminder
6.4 Service reminder WORKSHOP DATA: MODEL SERIAL NO. UNIT SERVICED BY: SERVICE OPERATIONS DATE FILTER UPDATE NOTES Yearly service should include AT LEAST: Dryer filter replacement Vacuum pump oil Load cell calibration test Leak test with electronic leak detector... -
Page 24: Warranty Sheet
6.5 Warranty sheet IMPORTANT Please resend this warranty sheet by fax or e-mail to Air Solutions, div. of Seltec s.r.l., within 10 days from purchase date in order to start the warranty. +39055-342235 Name, surname Address ZIP code State Model Serial no. -
Page 25: Technical Data
. Technical data COMPRESSORE 1/3 hp 12 cc COMPRESSOR POMPA DI VUOTO 140/lm 0,1 Mbar VACUM PUMP SERBATOIO GAS Kg 15 STORAGE TANK FILTRI Filtro alta efficienza FILTERS Filter high efficency TEMPERATURA DI ESERCIZIO Da 10°C a 50°C WORKING TEMPERATURE TENSIONE 220-240 V 50-60 Hz... -
Page 26: Ec Declaration Of Conformity
8. EC declaration of conformity DICHIARAZIONE DI CONFORMITÀ CE EC DECLARATION OF CONFORMITY Noi Air Solutions srl – Via Gramsci, 151C 52044 Cortona (AR)– ITALY, dichiariamo che il prodotto: We Air Solutions srl. – Via Gramsci, 151C 52044 Cortona (AR)– ITALY, hereby declare the product: Unità...
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