CONTENTS FOR THE AMERICAN ACCESS “XM” RAMP SYSTEM TABLE OF CONTENTS ASSEMBLY MANUAL INSTALLER AND END USER NOTES IMPORTANT PROCEDURES HARDWARE CONTENT REVIEW 5b-7 HARDWARE FOR RAMPS AND PLATFORMS PARTS & ACCESSORIES REQUIRED AND RECOMMENDED TOOLS RAMPS, PLATFORMS AND HANDRAIL SIZES DEFINED PLATFORM EXAMPLES &...
ASSEMBLY MANUAL FOR THE AMERICAN ACCESS “ XM “ SYSTEM LOCAL BUILDING CODES: It is the responsibility of the homeowner to check with local building code authorities before installing a modular aluminum ramp. ATTENTION INSTALLER: • Read all instructions, including the “PERIODIC MAINTENANCE AND SAFETY”, prior to ramp assembly.
Once you have laid out your components and identified them, you may begin your installation. MAIN HARDWARE FOR THE AMERICAN ACCESS “ XM “ SYSTEM: The hardware used on the “XM” system is 3/8” Zinc Grade 5 requiring a 9/16” socket: •...
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Handrail Loop 1 Bridge Plate • PSCKH “XM or Patriot” Series Closure Kit Hardware * (Parts interchangeable with XM & Patriot Series) 2 1 1/2” handrail tube pivot swivel connectors (grey plastic) 2 1.34” x 5” aluminum tube inserts with rubber “O” ring ...
Hardware Package content review FOR THE AMERICAN ACCESS SYSTEM MAIN HARDWARE USED AS FOLLOWS: The hardware used on the “XM” Ramp system is 3/8” Zinc Grade 5 requiring a 9/16” socket, 3/8” driver head and a philips head screwdriver: • Sleeve Connector Hardware ...
Included Ramp Hardware * = Optional hardware depending on ramp layout Use to install U-Leg Use to Install Handrails 3/8” -16 x 1” carriage bolt 3/8” -16 x 2 1/4” carriage bolt * 1/4” x 1” cap screw #8 x 3/4” TEK screw * #14 x 1”...
ULEG (varying sizes) 1’ x36” TPL - Transition Plate Large 12”x34” PSCK BP - Bridge Plate 3” x 32” For Patriot or XM Series Platform Leg - (varying sizes) Closure Kit Handrail Sleeve Connector PSK (2 per) Black Handrail Cap 1.34”...
Required Tools Ratchet and 9/16” & Cordless Drill Philips driver to fit TEK screws 1/2”socket Ex. Dewalt Cordless Drill 30’ or larger tape measure Rubber Mallet 4’ Level 2” tube cutter for aluminum 50’ string and line level or Optional Impact Wrench for faster laser level install time Ex.
Platforms Examples and Optional Uses ORDERING NOTE: Be specific when ordering platforms to insure proper rails are shipped for your desired use. One (1) closure kit is included with the purchase of each platform. Additional closure kits can be purchased separately. ...
INSTALL NOTE: YOUR PLATFORM RAILS ARE DIFFERENT THAN YOUR RAMP RAILS The Platform rails on the “XM” system are installed by sliding the proper length rail OVER the exposed leg on the cor- ners of the platform. As noted in the platform drawings on pages 15-18, there are 4 sizes of platform rails.
(Example of Universal Rail on a straight through platform) UNIVERSAL RAIL - goes over 1 platform leg and butts against the other rail or closure kit tech screwed into the rail stabilizer. Top rail is 61.25” long Shown here the UNIVERSAL RAIL butts up on the closed side with a Ramp Handrail Closure Kit in the corner.
5 X 5 Platform Rails: (Turning Surface 60” - Outside socket to socket is 63”) SET RAIL Leg over Leg rail on the CLOSED side of the platform - the top rail measures 63” UNIVERSAL RAIL Over 1 leg used on the OPEN side or Closed side - the top rail measures 61.25” Used to butt up against the SET rail in a 90 degree turn layout OR butts up to the Closure Kit Post in a straight run NOTE* When installing a 90 degree turn and continuing a ramp run, you must purchase an additional closure kit...
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4 X 5 Platform Rails: SET RAIL Leg over Leg rail on the CLOSED side of the platform - the top rail measures 51” UNIVERSAL RAIL Over 1 leg used on the OPEN side or Closed side - the top rail measures 61.25” Used to butt up against the SET rail in a 90 degree turn layout Special Ordering of rails are required if you are using a 4x5 platform as a straight run 4’...
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4 X 5 Platform Rails: Optional uses as a turnback or a long 90 degree turn SET RAIL Leg over Leg rail on the CLOSED side of the platform - the top rail measures 51” UNIVERSAL RAIL Over 1 leg used on the OPEN side or Closed side - the top rail measures 61.25” Used to butt up against the SET rail in a 90 degree turn layout Special Ordering of rails are required if you are using a 4x5 platform as a straight run 4’...
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4 X 4 Platform Rails: SET RAIL Leg over Leg rail on the CLOSED side of the platform - the top rail measures 51” UNIVERSAL RAIL Over 1 leg used on the OPEN side or Closed side - the top rail measures 49.25” Used to butt up against the SET rail in a 90 degree turn layout OR butts up to the Closure Kit Post in a straight run Special Ordering of rails are required if you are using a 4x5 platform as a straight run...
Platform Setup NOTE: YOUR PLATFORM LEGS ARE SQUARE TUBES, THIS IS DIFFERENT FROM THE RAMP U-LEGS * Set out your platform with the FEMALE GROOVE facing in the direction of the first downward ramp run. * Locate the Platform Hardware Pack (PHP). This is your hardware required to install the leg supports and handrails. * Open the hardware pack and remove the 4 - 3/8”...
Platform and Ramp Connection * Once your Platform is set, you are ready to connect your first ramp section to the platform. * Determine the length of the first ramp section you are going to install. You will need to locate the ramp leg supports which are the U shaped slotted tubes as shown on page 9.
Ramp Leg Installation Your “XM” ramp sections are designed with outside slotted stringers. These 2 channel slots will hold the hardware for your handrails and your U-legs. Standard 3/8” carriage bolts are used. The hardware should be located in a package labeled RHPN (ramp hardware pack new).
Ramp Run Assembly CORRECT ramp pitch PLATFORM ramp ramp TT36 The GAP between the 2 ramp sections should be EVENLY spaced from top to bottom for the correct pitch. NOT spaced like a “V” (uneven). INCORRECT ramp pitch ramp PLATFORM TT36 ramp * When adding ramp sections, you will install a set of legs at the FEMALE end of...
Platform Handrail Assembly Shown to the left is the installation of rails for a Straight Through 5’x5’ Platform. The 5’x5’ (63”x63”) platform comes with 2 rails of which one is longer than the other. The LONGER rail, 63”,goes “leg over leg” on the closed side of the platform.
Platform Closure Kit Closure Kit for Straight Through Platform Install: To close the open side of a platform with railing, you will use the PSCK (Patriot Series U-Leg Closure Kit). This will allow you Curb to close the gap from the corner of a platform to the ramp rail.
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Platform Closure Kit Closure Kit for 90-Degree Turn Platform To close the open side of a platform with railing, you will use the PSCK (Patriot Series Closure Kit). This will allow you to close the gap from the ULEG corner of a platform to the Curb ramp rail.
Turnback Platform Rails, Loops and Closures Using 2 platforms you can create a 180° turn. The rails in the corner are connected as in the same fashion as the standard 90° turn platform, (see TOP of page 17). Loops: The outside ramp rails are capped off using a handrail loop . The loop is slightly bent with a 4° bend 4” from the ends.
Turnback Platform To build a 5 X 8 turnback platform you will use two (2) 4 X 5 platforms joined together. Set up both platforms as normal with the legs set at the required height. • The platforms will be joined by putting the male end of one platform into the female groove of the second platform. •...
Ramp Handrail Assembly INSTALL NOTE: Rails are best installed after the ramp and platforms are set in place with the proper pitch. • BE SURE to install the handrail hardware BEFORE installing the legs. • When installing ramp handrails, it is best to start from the top on one side and work your way down one ramp section at a time.
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STOP-N-REST 5’ Ramp Used as a Stop N Rest Landing What is a Stop-N-Rest? Whenever a ramp is over 30 feet in a straight run, ADA Standards requires a level landing, at least 60 inches long and at least the width of the ramp. This landing is used for a rest area for the End User when they are coming up the ramp with their mobility device.
Stop-N-Rest Photos Bridge Plates U-Legs * U-Legs should be installed on both ends of the level Stop-N-Rest and additionally where the Ramps con- nect to the Stop-N-Rest. (see photo above) * Rails on Stop-N-Rest and Ramp are long- * Bridge Plates should be installed over both seams er and will need to be cut to ensure the where ramps connect to the Stop-N-Rest PSK insert has a tight fit against each rail.
Loop Assembly The Loops are attached using the round 5” aluminum insert connector. Secure using the #8 TEK screws provided in the LHPN. The ideal distance to insert the TEK screw is 1” from the end of both the loop and the rail. •...
End Transition Tread Assembly • The End Transition Tread (TT36) is secured to the end of the ramp by sliding it from left or right onto the female groove at the end of the ramp. The Under Lip of the TT36 will keep it from lifting off. (FIG 1 and 2) •...
Platform and Ramp Setup OVER 30” with Angle Support Brackets When installing platforms or ramps OVER 30” in height, it is recommended that you stabilize the system with angle support brackets (ASB). There are 2 styles of bracket. • Platform Angle is 1.5” w x 1.5 w” •...
Hurricane Tie Down Kit Installation Some states and areas within a state require hurricane tie downs for your modular ramp system. The kit includes 1 30” anchor, 2 wire clamps and wire cable of varying lengths. If you are unclear on your ramp design as to the locations the anchors should be placed, call our offices for assistance. 888-790-9269 Monday - Friday 8am - 5pm Central time.
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Hurricane Tie Down Kit Installation Continued... Tie down kits include 1 2’ anchor, 2 wire clamps and a minimum of 48” wire cable. Cable lengths will vary depending on the height of your system. Be sure to view each kit so that you use the proper length of cable for each section. Tie downs are to be installed UNDER the ramp section where there is enough clearance so the tie down does NOT inter- fere with the under side of the ramp as it lays over it.
Remove any debris from job site. • Ensure your tools have been recovered during installation CONGRATULATIONS! Your American Access, Inc. System is complete PERIODIC MAINTENANCE AND SAFETY TIPS: 1. IMPORTANT: Use ramp system with a qualified helper 2. Always use your lap belt on your personal mobility device 3.
The extruded skid resistant surface of the American Access modular ramp will not be damaged or peel as winter shoveling and routine maintenance is performed, unlike grit tape or painted surfaces.
The attached registration card must be mailed or faxed within ten (10) days after purchase to the Manufacturer in order to vali- date the warranty. If defect is discovered by the owner, owner must call American Access at 888-790-9269 and request a re- turn authorization number to return ( at owners expense) the merchandise to Manufacturer.
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