ROMANOFF RE-1000-7 Manual

Adjustable speed dust vacuum

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SKU: RE-1000-7

Adjustable Speed

Dust Vacuum

www.romanoff.com

9 Deforest Street, Amityville, New York, 11701 USA

sales@romanoff.com

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Summary of Contents for ROMANOFF RE-1000-7

Page 1 SKU: RE-1000-7 Adjustable Speed Dust Vacuum www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 2: Safety Instructions
Warning!When using electrical equipment, the following basic safety measures must be observed for protection against electric shock, injury and fire hazards: www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 3 • Observe local factory regulations! Respiratory protection: Half mask according to FFP-3 compliant with EN149 • (unless otherwise specified) Rubber gloves • www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 4 Safety Instructions • Safety goggles • Depending on the hazardous nature of the substances, a protective suit should also be worn. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 5 - is not possible or proportionate (see TRGS560, Section 3). A few substances, according to GefStoffV, are generally excluded from recirculation operation due to their high hazard (see TRGS560, Section 3) - but must nevertheless be filtered before discharged to the open. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 6 Use of a volume flow monitoring device in the hose or pipe which is evaluated by the process control system and stops the process in the event of an error. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 7 Pre-filters of Saturation-filter Systems • Filter mats (F5) Pocket filters (M5) • • Z-line filters (M6) • Z-line panel filters (F7) MP-Tec filters (F7) • www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 8 (FP 150 and FP 200 series without particle filter, FPV 202) Particle filters (99.95%, H13) (See main filter of saturation filter systems) • • Particle filters (99.995%, H14) (See main filter of saturation filter systems) www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 9 1500 m² per gram of activated carbon. This results in a very good degree of adsorption and a high storage capability, which leads to long service lives. Figure 4: Activated carbon pellets, BAC granules, mixture of activated carbon & BAC www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 10: Warranty Notes
The manufacturer shall not accept any responsibility for consequential losses or damage resulting from use of this equipment contrary to the instructions in the Operating and Maintenance Manual. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 11 Measurements are made: - In full equipment - With 2.5m hose to intake / exhaust - Measurement according to hemispherical shell - ½" machine noise measuring device www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 12 - The system can easily be switched back to run via the front film. When using the RS232 interface, an EMC tested adapter must be used to ensure correct function. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 13: Transport Notes
The fastening of the load must take place as described in the quick reference guide supplied with the crane eyelets. Warning! It is mandatory to observe the safety instructions in the quick reference guide enclosed with the TBH crane eyelets. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 14 H13 + activated carbon Active carbon Intake sleeve NW 50 Quantity Color of filter housing 7035 7035 Color of lid 7037 7037 Figure 5: Filter versions BF 5, BF 5 A www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 15 ✓ 2 stage filter, particle filter H13 + activated carbon Intake sleeve NW 50 Quantity Color of filter housing 7035 Color of lid 7037 Figure 7: Filter version BF 9 www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 16 Technical Data BF Series, RF10, DF10 Figure 8: Dimensions BF 9 www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 17 Intake sleeve NW 50 Quantity Color of filter housing 7035 7035 7035 Color of lid 7037 7037 7037 Figure 9: Filter versions BF 10, BF 10 A, BF 10 ZA www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 18 Particle filter H13 Activated carbon filter Intake sleeve NW 50 Quantity Intake sleeve NW 80 Quantity Color of filter housing 7035 7035 7035 7035 Color of lid 7037 7037 7037 7037 www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 19 Technical Data BF Series, RF10, DF10 Figure 11: Filter versions: BF 100, BF 1000, BF 200, BF 1200 Figure 12: Dimensions: BF 100 Figure 13: Dimensions: BF 200 www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 20 Technical Data BF Series, RF10, DF10 Figure 14: Dimensions: BF 1000 Figure 15: Dimensions: BF 1200 www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 21 H13 + activated carbon, small Active carbon Intake Perforated Extraction top cover Color of filter housing 7035 7035 Color of lid 7037 7037 Figure 16: Filter versions RF 10, DF 10 www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 22 Technical Data BF Series, RF10, DF10 Figure 17: Dimensions RF 10, DF 10 www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 23 Depending on the size and weight of the system, have enough helpers close by and/or use suitable lifting equipment and aids. • Dispose of the packaging in accordance with the applicable regulations. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 24: Setting Up The System
Connect the remote control cable to the interface, as required (see section 8) • For devices of the FPV series, the appropriately dimensioned extraction and filter system must be connected downstream. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 25 When connecting pipes and hoses, make sure that the mechanical or electrical safety as well as the stability of the dust vacuum and filter system or its accessories are not impaired. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 26 565 m³/h 450 m³/h 280 m³/h 880 m³/h 710 m³/h 440 m³/h 1450 m³/h 1160 m³/h 720 m³/h 2260 m³/h 1810 m³/h 1130 m³/h 3530 m³/h 2830 m³/h 1770 m³/h www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 27 The extraction element should enclose the emission source as closely as possible. The extraction element must be matched to the extraction power of the extraction system and the emission type of the target process. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 28 Please observe that if the extraction capacity of the extraction arm is too high, there may be whistling noises at the extraction tip. In this case, please reduce the system's extraction capacity by turning it back somewhat. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 29 The mounting flange can now be fastened to the table holder. • The extraction arm can now be attached to the mounting flange. Figure 21: Extraction arm for table installation www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 30: Connection To Mains Supply
Check the stability of the system and the piping. Check that the individual system modules are correctly seated and braced. • • Check if all system filters are correctly installed. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 31 The system starts automatically. When the interface is used, its signal is dominant. • The turbine respectively the ventilator speed can now be changed via the +/- button or via the interface. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 32: Monitoring Devices
The INSPIRE control electronics also have a temperature sensor which monitors the temperature in the turbine housing and thus protects the system from damage caused by overheating. If the parameterized maximum temperature is exceeded, the temperature error is automatically set. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 33 (see accessories catalog) is suggested. It should be mounted as www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 34 It is recommended to evaluate the volume flow monitoring separately via a PLC or other suitable control or signalling device assigned to the process. Alternatively, the signal module can also be used to evaluate and signal the volume flow monitoring. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 35 Thanks to the indication of all important functions of the extraction and filter system via the ergonomic color display, operating our systems is uncomplicated and intuitive, allowing the intentional omission of menu navigation. Figure 23: Operating elements, INSPIRE control electronics, saturation filter systems www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 36 For details on the interface assignment, please refer to section: “INSPIRE interface”. The following functions are available: Filter full/ Filter full, inverted • • Run/Standby Speed monitoring • • Temperature indication External speed control • • Group error www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 37 ✓ ✓ ✓ ✓ Group error ✓ ✓ Control of filter cleaning ✓ ✓ ✓ ✓ Parameterization access ✓ ✓ ✓ ✓ Message memory ✓ ✓ ✓ ✓ Data logger www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 38 Attention! For all relay contacts a max. contact load of 40V/1A applies. Subject to technical changes. No liability shall be assumed for damage due to incorrect interpretation or incorrect wiring. For any questions, please contact your respective sales partner. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 39 Pin 20 free Pin 21 free Pin 22 free Pin 23 free Pin 24 free Pin 25 free Figure 24: Interface assignment, INSPIRE control electronics, systems of the BF series www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 40 The system may not be controlled simultaneously via external control signals such as start/stop and RS232, as otherwise it falls into undefined states and a reset (switch off and then on again or software reset) must be carried out. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 41 If it is desired that the extraction and filter system starts directly in standby mode after switching on at the mains switch, i.e. does not start with extracting, then pins 09 and 10 must be connected. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 42: Maintenance Of Motors
When loosening filter modules to clean the system, make sure that the seals are not damaged and that the seals fit properly when the system is put back into operation. • Dry everything well with a cloth. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 43 1x per year. Filter-saturation Indicator Shows the filter saturation of all installed filter stages in the system together. Figure 25: Filter display, INSPIRE control electronics for BF, GL, LN, OEN series www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 44 Caution! The individual filter stages must be checked regularly (at least once per week) and replaced if necessary to ensure constant extraction capacity and prevent system damage. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 45 If it is necessary to remove the filter modules, make sure that the differential pressure nipples are not damaged and that the filter modules are correctly fitted. Figure 26: Filter replacement, BF, LN 200, GL 200, OEN 150 Series www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 46 Maintenance Figure 27: Filter replacement, BF9 Set-D, BF10 Set-D, RF10, DF10 www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 47 Spare filters BF5, BF9 BF 5 BF 5 A BF 9 ❶11141 Pre-filter mat ❶15119 ❷11140 2-stage filter (Particle filter + activated carbon filter ❷15715 Active carbon filter www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 48 Active carbon filter ❶11143 Spare filters BF100R, BF200R BF 100 R BF 200 R ❶10040 Pre-filter mat ❶16199 Z-LinepanelPlus filter ❷10013 ❷10013 Particle filter ❸10004 ❸10007 Active carbon filter/BAC filter www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 49 Spare Parts and Spare Filters, BF, RF, DF Series Spare Filters BF1000R, BF1200R BF 1000 R BF 1200 R ❶10001 Pre-filter mat ❶16360 Z-LinepanelPlus filter ❷10009 ❷10009 Particle filter ❸10046 ❸12052 Active carbon filter/BAC filter www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 50: Troubleshooting And Correction
Red area - Filter completely saturated - replace Speed cannot be changed on the Remote control connected, external speed control (pin External speed control has priority over manually set speed on system 14,15) unit www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 51 Dedusting module not connected Connect the dedusting cleaning cable to the socket below the interface. Dedusting module defective Check cable and solenoid valve for damage; contact your country representative if necessary www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 52 Switch on the system at the power switch No compressed air on the line or compressed air line Check pressure or connect compressed air line: not connected max. 4 bar www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...
Page 53: Disposal / Decommissioning
Depending on the contamination in the system and the extraction elements themselves, these must also be disposed of as hazardous waste. When transporting, all safety instructions in the section 'Transport' must be observed. www.romanoff.com 9 Deforest Street, Amityville, New York, 11701 USA sales@romanoff.com...