MUBEA SYSTEME BULLDOG 65 Instructions Manual

Hydraulic steelworker

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Name and Addres:

Year of Manufacture: ..........................

Model Type:

Serial Number:

Weight of Machine:

BULLDOG 65 Hydraulic Steelworker

MUBEA SYSTEME

XPORT

EPARTMENT

OGESCHUURSTRAAT

B-8850 ARDOOIE

ELGIUM

_______________________

MUBEA SYSTEME Gmbh

Viersenerstraße 3

D-47929 GREFRATH

Germany

BULLDOG 65 HYDRAULIC STEELWORKER

........................................

(Note: last 2 digits represent year of manufacture)

2375 lb NETT

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Summary of Contents for MUBEA SYSTEME BULLDOG 65

Page 1 BULLDOG 65 Hydraulic Steelworker Name and Addres: MUBEA SYSTEME XPORT EPARTMENT OGESCHUURSTRAAT B-8850 ARDOOIE ELGIUM _______________________ MUBEA SYSTEME Gmbh Viersenerstraße 3 D-47929 GREFRATH Germany Year of Manufacture: ......BULLDOG 65 HYDRAULIC STEELWORKER Model Type: Serial Number: ........(Note: last 2 digits represent year of manufacture)
Page 2 BULLDOG 65 Hydraulic Steelworker MUBEA SYSTEME BULLDOG 65 HYDRAULIC STEELWORKER This MUBEA SYSTEME Steelworker has been developed to give you, the user, a reliable long service - low maintenance machine tool. These machines are capable of performing five basic functions, with the facility to add various additional tooling arrangements to complement the fully universal aspects of the Steelworker.
Page 3 BULLDOG 65 Hydraulic Steelworker INDEX 1 SAFETY NOTES FOR MUBEA SYSTEME STEELWORKERS 2 BRIEF SPECIFICATIONS 2.1 M EASUREMENTS 2.2 C APACITIES 2.3 S TANDARD QUIPMENT SUPPLIED WITH ACHINE 3 BRIEF DESCRIPTION OF MACHINE 3.1 P UNCHING 3.2 S HEARING 3.3 A...
Page 4 BULLDOG 65 Hydraulic Steelworker 7 SECTION CUTTING 7.1 D ESCRIPTION 7.2 S ECTION OOLING ENERAL UIDES 8 NOTCHING STATION 8.1 D ESCRIPTION 8.2 N OTCHING OOLING ENERAL UIDES 8.3 R ECTANGULAR OTCH OOLING RRANGEMENT 9 FURTHER INFORMATION 9.1 C APACITIES 9.2 S...
Page 5 Mubea Systeme machines are supplied complete with various guards and barriers as standard equipment which provide a generally accepted level of guarding when the machine is used for the purpose for which it was designed.
Page 6 BULLDOG 65 Hydraulic Steelworker 2 2 2 2 BRIEF SPECIFICATIONS BRIEF SPECIFICATIONS BRIEF SPECIFICATIONS BRIEF SPECIFICATIONS The machine has been developed to perform five basic functions: Punching, Flat Bar Shearing, Notching, Angle and Section Cutting. 2.1 M M M M (Full details, see page 26-27.)
Page 7 BULLDOG 65 Hydraulic Steelworker • • Tool Kit comprisi Tool Kit comprising Tool Kit comprisi Tool Kit comprisi • Allen Key 4, 5, 6, 8, 10, 12, 14, 17mm • 19 and 24mm Open-Ended Spanner...
Page 8 BULLDOG 65 Hydraulic Steelworker 3 3 3 3 BRIEF DESCRIPTION OF BRIEF DESCRIPTION OF BRIEF DESCRIPTION OF BRIEF DESCRIPTION OF MACHINE MACHINE MACHINE MACHINE 3.1 P P P P (For details see pages 8-15) UNCHING UNCHING UNCHING UNCHING The punching unit is fitted with a quick-change device for punches and dies. Changes are made quickly and without a problem, and require no additional devices.
Page 9 BULLDOG 65 Hydraulic Steelworker 3.6 F F F F I I I I URTHER URTHER URTHER URTHER NFORMATION NFORMATION NFORMATION NFORMATION 3.6.1 System Pressure To check any operational loadings, a pressure gauge can be fitted at the manifold position. The max. system pressure has been set at the works to 234 bar (3500 P. S. I.) which is below the max.
Page 10 BULLDOG 65 Hydraulic Steelworker 3.7 S S S S P P P P AFETY AFETY AFETY AFETY OINTS OINTS OINTS OINTS • All adjustments, setting, change of tooling and maintenance must be carried out by a suitable qualified engineer in accordance with the manufacturers instructions.
Page 11 BULLDOG 65 Hydraulic Steelworker 3.10 O O O O 3.10 M M M M S S S S 3.10 3.10 PERATING PERATING PERATING PERATING WITCH WITCH WITCH WITCH NORMAL INCH The Operating Mode Switch has two positions - NORMAL and INCH. With the switch set to INCH all work stations are in the slow speed Inching Mode.
Page 12 BULLDOG 65 Hydraulic Steelworker 4 4 4 4 PUNCHING WORK STATIO PUNCHING WORK STATION N N N PUNCHING WORK STATIO PUNCHING WORK STATIO 4.1 G G G G D D D D ENERAL ENERAL ENERAL ENERAL ESCRI ESCRIPTION ESCRI ESCRI...
Page 13 BULLDOG 65 Hydraulic Steelworker 4.2 P P P P T T T T UNCH UNCH UNCH UNCH OOLING OOLING OOLING OOLING The Punch and Die should be checked for alignment, prior to punching any material. 4.2.1 Tooling Changes Punch: With quick-change device. No need of additional devices.
Page 14 BULLDOG 65 Hydraulic Steelworker 4.4 P P P P D D D D L L L L UNCH AND UNCH AND UNCH AND UNCH AND IE IE IE IE UBRICATION UBRICATION UBRICATION UBRICATION It is recommended that one of the following oils is applied by brush to the punch and die or both sides of the material being punched.
Page 15 UNCHING CAPACITY UNCHING CAPACITY UNCHING CAPACITY The graph shows the punch capacity curves for the BULLDOG 65 and BULLDOG 50 machines. As an example it can be seen to punch material 15mm ( ’’) thick, the maximum diameter is 22mm ( ’’) on the BULLDOG 50 and the maximum diameter on the BULLDOG...
Page 16 BULLDOG 65 Hydraulic Steelworker All capacities are based on materials to be punched having a tensile strength of 45 kg/mm² (65.000lbs). Always keep within the rated capacity of the machine and never attempt to punch a hole smaller in diameter than the thickness of material being punched.
Page 17 BULLDOG 65 Hydraulic Steelworker 1. Example: You are going to work with a material of 10mm ( ’’) thickness on a BULLDOG 65 machine. The max. hole size is then calculated by: 420 / 10 = 42 [mm] ⇒ The max. hole size is 42mm (1 ’’).
Page 18 BULLDOG 65 Hydraulic Steelworker 4.7 S S S S P P P P T T T T TANDARD TANDARD TANDARD TANDARD UNCH UNCH UNCH UNCH OOLING OOLING OOLING OOLING...
Page 19 BULLDOG 65 Hydraulic Steelworker In the following table you can find a list of the standard punch tooling of modell BULLDOG 65. It includes which equipment is supplied with the machine. Other punches and dies are available on request. (see p 42) piece Art.No.
Page 20 BULLDOG 65 Hydraulic Steelworker 4.8 T T T T A A A A YPICAL YPICAL YPICAL YPICAL PPLICATIONS PPLICATIONS PPLICATIONS PPLICATIONS ( achieved with special tooling at punch station ) 4.9 F F F F P P P P LANGE...
Page 21 BULLDOG 65 Hydraulic Steelworker 5 5 5 5 SHEARING STATION SHEARING STATION SHEARING STATION SHEARING STATION 5.1 D D D D ESCRIPTION ESCRIPTION ESCRIPTION ESCRIPTION The shearing unit is fitted with a simple robust hold-down which is adjustable to any thickness of material within the cutting capacity of the machine.
Page 22 BULLDOG 65 Hydraulic Steelworker - CORRECT - - WRONG - Ensure hold-down is set for relevant thickness DO NOT Feed bar ends beyond hold-down 5.3 S S S S B B B B HEAR HEAR LADES LADES HEAR HEAR LADES...
Page 23 BULLDOG 65 Hydraulic Steelworker 6 6 6 6 ANGLE CUTTI ANGLE CUTTING ANGLE CUTTI ANGLE CUTTI 6.1 D D D D ESCRIPTION ESCRIPTION ESCRIPTION ESCRIPTION This working station provides large capacity angle cutting at 90 degrees and lighter angle cutting at 45 degrees.
Page 24 BULLDOG 65 Hydraulic Steelworker 6.2 A A A A T T T T - - - - G G G G G G G G NGLE NGLE NGLE NGLE OOLING OOLING OOLING OOLING ENERAL ENERAL ENERAL ENERAL UIDES UIDES UIDES UIDES 1.
Page 25 BULLDOG 65 Hydraulic Steelworker 6.3 G G G G C C C C I I I I B B B B RINDING OF RINDING OF RINDING OF RINDING OF HANNEL HANNEL HANNEL HANNEL NSERT NSERT NSERT NSERT LADES LADES LADES...
Page 26 BULLDOG 65 Hydraulic Steelworker 6.4 G G G G J J J J I I I I B B B B RINDING OF RINDING OF RINDING OF RINDING OF OIST OIST OIST OIST NSERT NSERT NSERT NSERT LADE LADE LADE...
Page 27 BULLDOG 65 Hydraulic Steelworker 7 7 7 7 SECTION CUTTING SECTION CUTTING SECTION CUTTING SECTION CUTTING 7.1 D D D D ESCRIPTION ESCRIPTION ESCRIPTION ESCRIPTION A variety of sections can be cropped at this aperture - round and square sections, unequal angle, channel, joist etc.
Page 28 BULLDOG 65 Hydraulic Steelworker IMPORTANT: ⇒ Never remove screw fitted as safety peg in the arm blade milled recess. ⇒ In the case of worn solid blades, new blades must be fitted. DO NOT attempt to regrind faces; this makes blades undersize for secure fitting.
Page 29 BULLDOG 65 Hydraulic Steelworker 8 8 8 8 NOTCHING STATION NOTCHING STATION NOTCHING STATION NOTCHING STATION 8.1 D D D D ESCRIPTION ESCRIPTION ESCRIPTION ESCRIPTION The notching station has a rectangular punch as standard fitting and is supplied with a notch table complete with adjustable side and back stops which allow repetitive material positioning.
Page 30 BULLDOG 65 Hydraulic Steelworker 8.3 R R R R N N N N T T T T A A A A ECTANGULAR ECTANGULAR ECTANGULAR ECTANGULAR OTCH OTCH OTCH OTCH OOLING OOLING OOLING OOLING RRANGEMENT RRANGEMENT RRANGEMENT RRANGEMENT M16 PLAIN WASHER...
Page 31 BULLDOG 65 Hydraulic Steelworker 9 9 9 9 FURTHER INFORMATION FURTHER INFORMATION FURTHER INFORMATION FURTHER INFORMATION 9.1 C C C C APACITIES APACITIES APACITIES APACITIES 9.1.1 Punching Rated Capacity Max. Capacities ’’ x ’’ 1/16 Dia. x Thickness ’’ x ’’...
Page 32 BULLDOG 65 Hydraulic Steelworker 9.2 S S S S PECIFICATION PECIFICATION PECIFICATION PECIFICATION Motor 5,5 HP Nett Weight 2695 lb Gross Weight 2948 lb Machine Dims. ’’ x 23 ’’ x 62’’ Packed Dims. ’’ x 30 ’’ x 69 ’’...
Page 33 BULLDOG 65 Hydraulic Steelworker 9.4 S S S S A A A A TROKE TROKE TROKE TROKE DJUSTMENT DJUSTMENT DJUSTMENT DJUSTMENT PIVOT SCREW SHAFT SUPPORT MOUNTING PLATE PUNCH NOTCH Selecting PUNCH on control switch returns punch to top of stroke position.
Page 34 BULLDOG 65 Hydraulic Steelworker 9.5 H H H H S S S S YDRAULIC YDRAULIC YDRAULIC YDRAULIC YSTEM YSTEM YSTEM YSTEM A 4 KW (5,5HP) Motor drives a hydraulic pump, which through control valves feed the power cylinder of the machine. The cylinder is connected to a pivoted arm.
Page 35 BULLDOG 65 Hydraulic Steelworker 9.8 H H H H F F F F YDRAULIC YDRAULIC YDRAULIC YDRAULIC LUID LUID LUID LUID Fill to top level of inspection glass. Use only mineral oil as recommended or equivalent. Castrol Hyspin AWS32-6018 B. P.
Page 36 BULLDOG 65 Hydraulic Steelworker 9.10 9.10 M M M M A A A A A A A A 9.10 9.10 ACHINE ACHINE ACHINE ACHINE DJUSTMENT DJUSTMENT DJUSTMENT DJUSTMENT The Shear Arm is adjusted by four 24mm Socket Set Screws which apply pressure to the Internal Bronze Pressure Pads.
Page 37 BULLDOG 65 Hydraulic Steelworker 9.11 9.11 P P P P L L L L 9.11 9.11 ARTS ARTS ARTS ARTS When ordering spares always quote model, type and Serial Number of Machine. Nr. Part No. Description No. off 1 3283...
Page 38 BULLDOG 65 Hydraulic Steelworker No. Part No. Description No. off 36 3327 Blade retainer plt 37 3976 Section aperture cover 38 3977 Shear/angle apert cover 39 3335 stripper top plt 40 3336 stripper head 41 3339 H/down plate weld 42 3353...
Page 39 BULLDOG 65 Hydraulic Steelworker No. Part No. Description No. off 74 9004 - 22 Round punch 22mm 75 9023 - 22 Round die 22mm 76 9036 Punch adaptor 77 K410/7009 Foot switch 78 K411/338282 Micro switch 79 K705/2010 MRX 100 B M12...
Page 40 BULLDOG 65 Hydraulic Steelworker 10 CIRCUITS CIRCUITS CIRCUITS CIRCUITS 10.1 10.1 10.1 10.1 H H H H C C C C YDRAULIC YDRAULIC YDRAULIC YDRAULIC IRCUIT IRCUIT IRCUIT IRCUIT...
Page 41 BULLDOG 65 Hydraulic Steelworker Parts of the Hydraulic Circuit: No. Part No. Description No. off L815/5000 hydraulic cylinder L820/4513 Direction control valve L820/45350 Relief valve L820/5030 Diffuser L920/6000 Tank (54 l) L820/5020 Suction strainer L910/55000 Hydraulic Pump Manometer 3540 Flex Pipe (P.P.) 3539 Flex Pipe (A.A.)
Page 42 BULLDOG 65 Hydraulic Steelworker 10.2 10.2 E E E E C C C C 10.2 10.2 LECT LECT LECT LECTRICAL RICAL RICAL RICAL IRCUIT IRCUIT IRCUIT IRCUIT FOOT SWITCH REMOTE STOP NORMAL / INCH PUNCH NOTCH STOP START PUNCH PUNCH...
Page 43 BULLDOG 65 Hydraulic Steelworker 11 SPECIAL TOOLING SPECIAL TOOLING SPECIAL TOOLING SPECIAL TOOLING 11.1 11.1 11.1 11.1 90° 90° 90° 90° V V V V N N N N OTCH TOOLING ARRANGE OTCH TOOLING ARRANGE OTCH TOOLING ARRANGE OTCH TOOLING ARRANGEMENT...
Page 44 BULLDOG 65 Hydraulic Steelworker 11.2 11.2 L L L L H H H H P P P P 11.2 11.2 ARGE ARGE ARGE ARGE UNCHING UNCHING UNCHING UNCHING...
Page 45 BULLDOG 65 Hydraulic Steelworker 11.3 B B B B 11.3 B B B B U U U U 11.3 11.3 ENDING ENDING ENDING ENDING 9445/4 TOP TOOL HOLDER 9445/1 M6*12 CAP SCREW (2 OFF) PLAIN WASHER M6 (2 OFF) CAP SCREW...
Page 46 BULLDOG 65 Hydraulic Steelworker 12 MANUAL APPENDIX MANUAL APPENDIX MANUAL APPENDIX MANUAL APPENDIX 12.1 12.1 M M M M 12.1 12.1 BULLDOG BULLDOG BULLDOG BULLDOG ITRING ANGLE ITRING ANGLE ITRING ANGLE ITRING ANGLE DEGREES ON DEGREES ON DEGREES ON DEGREES ON...
Page 47 BULLDOG 65 Hydraulic Steelworker Punches and dies to be ordered. A) For standard punch tooling. (see p 13) Rund punch Article-No. Article - No. Inch Inch 1 / 8 50534 11 604 15 / 32 50534 11 632 9 / 64...
Page 48 BULLDOG 65 Hydraulic Steelworker Article- Inch 13 / 16 50534 11 658 53 / 64 50534 11 661 27 / 32 50534 11 662 55 / 64 50534 11 663 7 / 8 50534 11 664 57 / 64 50534 11 665...
Page 49 BULLDOG 65 Hydraulic Steelworker Round die d Inch Article-No. d Inch Article-No. 9 / 64 50660 21 605 23 / 32 50660 21 652 5 / 32 50660 21 606 3 / 4 50660 21 654 11 / 64 50660 21 607...
Page 50 BULLDOG 65 Hydraulic Steelworker Round die d Inch Article-No. d Inch Article-No. 7 / 32 50660 31 612 15 / 16 50660 31 668 1 / 4 50660 31 614 31 / 32 50660 31 672 9 / 32 50660 31 616...
Page 51 BULLDOG 65 Hydraulic Steelworker Operating Instruction Manual MUBEA SYSTEME BULLDOG 65...