Summary of Contents for PILECO HP-60
- Page 1 O PER AT ING INS T RU C T I ON S P o w e r U n i t H P - 6 0 office (936)494-4200 1-800-409-0018 (936)494-4517 www.Pileco.com 4/30/2021 3321 E Davis St•Conroe, TX 77301...
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Page 2: Table Of Contents
3.6.3 Testing 18-19 3.7 Routine Maintenance 20-21 3.8 Fuse and Relay Locations: 3.8.1 Fuses 3.8.2 Relays 3.9 Spare Parts Kit Appendix Hydraulic Schematic Chassis Electrical Schematic Engine Wiring Schematic PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•3321 E Davis St•Conroe, TX 77301... -
Page 3: Ceo Introduction
The HP-60 features and a large, integrated hydraulic tank (over 63 gallons @ 90° fill) to provide an ample supply of hydraulic fluid and easily dissipate heat from the system. Premium Stucchi quick disconnects can be coupled under pressure and have virtually no spillage upon disconnecting. -
Page 4: Specifications And Warnings
Hydraulic Oil Capacity: 70.4 gallon tank, 63.4 gallons @ 90% fill Fuel Capacity: 24.6 gallon tank, 22.2 gallons @ 90% fill Dimensions: 68-3/8" L x 50-1/8" W x 61-1/4" L PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•3321 E Davis St•Conroe, TX 77301... -
Page 5: Fluid Specifications And Capacities
15°F – 122°F: SAE 15W-40 Max 11.2 qt Max 10.6 L Coolant CAT ELC Coolant (1:1 H20:Glycol) 2.2 gal 8.3 L Hydraulic Oil SAE AW46 63.4 gal (90% fill) 240.0 L PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•3321 E Davis St•Conroe, TX 77301... -
Page 6: Flow Rate / Speed Chart
Extension Time (s) Retraction Time (s) 1,500 19.2 1,600 20.5 1,700 21.8 1,800 23.1 1,900 24.3 2,000 25.6 2,100 26.9 2,200 28.2 2,300 29.5 2,400 30.8 2,500 32.0 2,600 33.3 PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•3321 E Davis St•Conroe, TX 77301... -
Page 7: Warnings And Precautions
16. Ensure prior to lifting that all four pins are in the legs and that each pin’s linch pin and lock ring are installed and engaged 17. Use only approved lifting devices that are rated for the load 18. Never remove the coolant cap when hot, open carefully when cool PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•3321 E Davis St•Conroe, TX 77301... -
Page 8: Operations
12. Ensure that hydraulic fluid systems temperatures do not exceed 160°F 2.0. OPERATIONS This section will feature setup and operating instructions for the HP-60 Power Unit. For information on the setup and operations of a diesel hammer in conjunction with the Power Unit, refer to Pileco, Inc.’s Operating Manual: http://www.pileco.com/images/OperatingManual_Pileco.pdf... -
Page 9: Connecting Hydraulic Lines
2.1 Connecting Hydraulic Lines The HP-60 power unit features Stucchi VEP15P hydraulic quick disconnects. While it should not be necessary to do, these couplers have the ability to be safely coupled and decoupled under pressure and leak virtually no oil (0.033 ml per Stucchi). -
Page 10: Explanation Of Starting And Control
2.2 Explanation of Starting and Control The HP-60 Power Unit has the ability to be controlled either locally from the unit or from the remote. This includes start- ing and stopping the unit, throttling from running speed down to idle and back up to running speed, and controlling four of the valves. -
Page 11: Prior To Starting The Unit
If it is desired to lower the RPMs to Idle speed between operations, press the “Auto / Manual” button on the remote. The green “Auto” light on the control console will go off PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•3321 E Davis St•Conroe, TX 77301... -
Page 12: Starting The Engine Via Panel
Press the RPM ↓ (turtle) button to return to Idle Speed Press the “Stop” button to stop the Unit a. Always lower RPM to Idle speed prior to stopping the Unit PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•3321 E Davis St•Conroe, TX 77301... -
Page 13: Starting The Engine Via Panel Then Switching To Remote
Lift the roof off of the Unit and set aside Reinstallation is the reverse of removal Ensure that all clevis and linch pins are in place prior to lifting the unit PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•3321 E Davis St•Conroe, TX 77301... -
Page 14: Checking Engine Hours
This method will require a pump and the ability to connect to a 1” male quick disconnect. Pileco offers a complete manual transfer pump package, part # 8100400. -
Page 15: Filling Through Fill Port On The Tank
3.4 Draining and Cleaning the Fuel Tank The HP-60 features a cleanout port on one end of the fuel tank for periodic maintenance or inspection of the fuel tank. The fuel must be drained or run out prior to removing the cover plate. -
Page 16: Priming The Fuel
Clean up any spilled fuel prior to starting engine Start engine in Manual Mode and allow to idle at 1,000 RPM for five minutes 10. Inspect fuel system for leaks PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•3321 E Davis St•Conroe, TX 77301... -
Page 17: Adjusting Auto Speeds
The HP-60 features a fixed displacement pump, so flow rate is directly related to engine RPM. Due to different piston sizes on hammers, HP-60 power units should be set to run at different speeds depending on the size of hammer being used. -
Page 18: Steps For Setting Higher Rpm (D80 And Above)
The engine should slowly ramp down the speed until it reaches 1,000 RPM then stop b. If the engine stops before reaching 1,000 RPM or delays for several seconds after reaching 1,000 RPM, revisit steps 9 & 10 of the above instructions PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•3321 E Davis St•Conroe, TX 77301... - Page 19 Nothing should happen, if speed increases again check “Maximum Engine Speed” from steps 6-7 15. Press “RPM Down” to get to 1,000 RPM, then press “Stop” button 16. Turn off Key switch and Main Disconnect Switch PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•3321 E Davis St•Conroe, TX 77301...
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Page 20: Routine Maintenance
Inspect Water Pump Every 4,000 Hours Inspect Aftercooler Core Every 6,000 Hours or 3 Years Add Cooling System Coolant Extender Every 12,000 Hours or 6 Years Change Cooling System Coolant (ELC)** PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•3321 E Davis St•Conroe, TX 77301... - Page 21 CAT approves as alternatives the coolant changes are more frequent. See CAT Operation and Maintenance Manual M0064264-02 and / or SEBU6251 – Caterpillar Commercial Diesel Engine Fluids Recommendations” for more specific information. PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•3321 E Davis St•Conroe, TX 77301...
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Page 22: Fuse And Relay Locations
(see Section 3.9). Item # Amperage Fuse Type Function Maxi Glow Plugs Remote Receiver Main Power Relay Starter Solenoid Mini (ATM) Low Pressure Fuel Pump Main Power Tec 10 Control Panel PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•3321 E Davis St•Conroe, TX 77301... -
Page 23: Relays
3.8.2 Relays All relays are located to the left of the battery mounted to the inside of the compartment. Relay # Function Glow Plugs Starter Fuel Pump Main Relay PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•3321 E Davis St•Conroe, TX 77301... -
Page 24: Spare Parts Kit
20A Mini ATM Fuse 8100395 40A Mini ATM Fuse 8100396 20A ATO Fuse 8100397 25A ATO Fuse 8100398 60A Maxi Fuse 8100399 351 O-RING 8100064 AA Batteries 6MM Hex Key 9709053 PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•3321 E Davis St•Conroe, TX 77301... -
Page 25: Appendix
A p p e n d i x Hydraulic Schematic Chassis Electrical Schematic Engine Wiring Schematic... -
Page 26: Hydraulic Schematic
A p p e n d i x Hydraulic Schematic–8100351 HYD NOTES: 1. FLOW RATES OF LOAD CHECK VALVES IN EACH SECTION ARE ADJUSTABLE IN THE SHOP 2. DRAWING SHOWS STANDARD SETTINGS FOR EACH, THESE MAY HAVE BEEN ADJUSTED PER CUSTOM APPLICATION 3. -
Page 27: Chassis Electrical Schematic
A p p e n d i x Chassis Electrical Schematic–8100351 ELEC... -
Page 28: Engine Wiring Schematic
A p p e n d i x Engine Wiring Schematic...
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