Do you have a question about the ZX6 and is the answer not in the manual?
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Carlos Baptista
April 18, 2025
On the ZX088. How to install the trolley in to the bridge.. My question is how to open the rollers to the right size.
1 comments:
Mr. Anderson
May 9, 2025
To adjust the rollers to the correct size for installing the trolley on the Street Crane ZX6 bridge:
1. Push the barrel side trolley onto the runway flange until the hoist side guide rollers touch the toe of the runway. 2. Secure the barrel side frame to prevent movement. 3. Push the panel side trolley onto the runway using a rubber or nylon mallet if needed. 4. Adjust until the gap between the guide roller and the toe of the flange is between 3 and 5 mm. 5. Ensure the gap is equal at both ends.
Also, ensure the reaction roller is oriented with the spring pointing outwards, horizontally.
Surfaces should be aligned to provide a smooth transition path for the wheels between track sections. Gaps in any joints (‘J’) should be no greater than 2mm. There should be no step in the running or guidance surface (‘h’) greater than 0.5mm. Lateral misalignment in double girder rail joints (‘L1’) should not exceed 1mm. NOTE: Runway joint splice plates on the bottom flange are not possible with ZX6 & ZX8 single girder low headroom hoists because of the hoist reaction roller. Figure 4 – Single Girder Runway Tolerances Figure 5 – Double Girder Runway Tolerances HOIST WEIGHTS AND LIFTING POINTS 3.3.1 Low Headroom ...
Foot Mounted Figure 8 – Foot Mounted Lifting Points 3.3.3.1 Table of weights‐ Foot Mounted Ø8 Rope Ø13 Rope 4 Fall 8 Fall 4 Fall NB LB LB ZX6 288 314 361 ‐‐‐ ‐‐‐ ‐‐‐ ‐‐‐ ‐‐‐ ZX8 656 714 875 731 812 985 699 790 941 Weights shown for each model in kg do not include any optional extras ...
Dispose of the lubricant and its containers in the recommended manner. Do not allow the lubricant to contaminate water supplies. General All gearboxes must be at standstill when oil filling. Use only fresh oils / greases Do not mix oils and greases of different types and manufacturers. Re‐fit all plugs and covers etc. and check for leaks afterwards. Remove any excess lubricant. Note: too much grease can cause a bearing to over heat and reduce the life of the bearing. = Oil Ventilation / filler plug = Oil level plug = Oil drain plug THE ABOVE SYMBOLS APPLY TO Figure 31 & Figure 32 ZX6 Hoists with vertical position gearbox ZX6 Hoists with horizontal position gearbox Figure 31 – ZX6 Gearbox oil fill & level plug locations Page 52 of 103 Ref: D3256 rev. B ...
LUBRICANT ZX HOIST GEARBOX ISO VG460 mineral oil for First oil change is due at 500 hours of ambient operating operation. Thereafter replace the oil every temperatures of 3000 operating hours or every 5 years. Fill –10 to +60°C to the level plug. See Figure 31 & Figure 32 Gearbox Size Quantity (litres) ZX6 low head 2.5 ZX6 foot mount/crab 2.5 ZX8 low head 9.20 ZX8 foot mount/crab 4.91 HOOK BLOCK THRUST BEARING NLGI grade 2 grease with EP Grease nipple for the thrust bearing. additives and oxidation inhibitors. (Note: The ZX hook block sheave bearings ...
Check all rope sheaves for wear and for free running. The sheaves should rotate freely when rotated without load. The sheave must be replaced if the wear on the groove side wall or the groove base is significant. Measure the thickness of the side wall and groove depth as shown and replace the sheave if the wear exceeds the values given. Figure 45 ‐ Sheave characteristics Hoist Sheave Casting Diameter ‘D’ ‘t’ (mm) ‘g’ (mm) Type Identification (mm) new sheave minimum new sheave minimum ZX6/ZX8 100‐181 192 5 4.5 12 13.2 ZX8 100‐271 289 10.6 9.5 19.5 21.5 ZX8 100‐361 319 10.6 9.5 19.5 ...
ZX06 or ZX08 NUMBER OF FALLS OF ROPE: 1, 2, 4, 6 or 8 HOIST MOTOR SPEED RATIO: 1 ‐ Dual speed 10:1 (inverter) 2 ‐ Dual speed, 20:1 ratio (inverter) 3 ‐ Dual speed, 3:1 ratio 4 ‐ Dual speed, 4:1 ratio 8 ‐ Dual speed, 8:1 ratio GEARBOX: So (99:1 ratio – ZX6), (139:1 ratio – ZX8) Fo (80:1 ratio – ZX6), (115:1 ratio – ZX8) Xo (64:1 ratio – ZX6), (97:1 ratio – ZX8) Xa (97:1 ratio – ZX8 only) ...
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Do you have a question about the ZX6 and is the answer not in the manual?
Questions and answers
On the ZX088. How to install the trolley in to the bridge.. My question is how to open the rollers to the right size.
To adjust the rollers to the correct size for installing the trolley on the Street Crane ZX6 bridge:
1. Push the barrel side trolley onto the runway flange until the hoist side guide rollers touch the toe of the runway.
2. Secure the barrel side frame to prevent movement.
3. Push the panel side trolley onto the runway using a rubber or nylon mallet if needed.
4. Adjust until the gap between the guide roller and the toe of the flange is between 3 and 5 mm.
5. Ensure the gap is equal at both ends.
Also, ensure the reaction roller is oriented with the spring pointing outwards, horizontally.
This answer is automatically generated