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Allegri PRATIK 30 Use And Maintenance Manual

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VEHICLE LIT
PRATIK 30
USE AND MAINTENANCE MANUAL
USE AND MAINTENANCE
CAREFULLY READ THE INSTRUCTIONS GIVEN IN THIS
CAREFULLY READ THE INSTRUCTIONS GIVEN IN
MANUAL BEFORE USING THE LIFT
MANUAL BEFORE USING THE LIFT
1
TRANSLATION OF THE ORIGINAL TEXT
TRANSLATION OF THE ORIGINAL TEXT
PRATIK - Installation use and maintenance ENG-
ENGLISH
THIS
EDITION: 2018-07-05

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Summary of Contents for Allegri PRATIK 30

  • Page 1 VEHICLE LIT PRATIK 30 USE AND MAINTENANCE USE AND MAINTENANCE MANUAL ENGLISH TRANSLATION OF THE ORIGINAL TEXT TRANSLATION OF THE ORIGINAL TEXT CAREFULLY READ THE INSTRUCTIONS GIVEN IN CAREFULLY READ THE INSTRUCTIONS GIVEN IN THIS THIS MANUAL BEFORE USING THE LIFT...
  • Page 2 PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 3 PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 4 PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 5 THE MACHINE DESCRIBED IN THIS MANUAL REFERS TO THE FOLLOWING SERIES: HE MACHINE DESCRIBED IN THIS MANUAL REFERS TO THE FOLLOWING SERIES: PRATIK. THIS USER'S MANUAL IS WRITTEN IN THE THIS USER'S MANUAL IS WRITTEN IN THE MANUFACTURER'S LANGUAGE, AND IN OTHER COMMUNITY MANUFACTURER'S LANGUAGE, AND IN OTHER COMMUNITY LANGUAGES.

  • Page 6: Table Of Contents

    CONTENT 1. 0. TECHNICAL DATA 1.1 DESCRIPTION OF THE LIFT 1.2 OVERALL DIMENSIONS 1.2.1 FOUNDATIONS SCHEME 1.2.2 FOUNDATIONS SCHEME INSIDE THE FLOOR 1.3 LOAD DISTRIBUTION 1.4 PICTOGRAMS 1.5 PICTOGRAMS APPLICATION DIAGRAM 1.6 HAZARDOUS AREAS 2. INTRODUCTION 2.1 EC CERTIFICATION 2.1.1 TESTING 3.

  • Page 7: Technical Data

    1.0 TECHNICAL DATA PRATIK30 Max. capacity 3000 Raising time sec. . 38 Lowering time sec. . 46 Min.useful htight Max. useful height 2000 platform size with closed arms 1525 x 270 platform size with extended arms 2130 x 270 Long lift to the ground C mod./ L mod. 2210 / 3720 Total width lift 2060...

  • Page 8: Description Of The Lift

    1.1 DESCRIPTION OF THE LIFT 1-base 2- platform 3 parallelogram 4- arms 5- arms 6- rubber pads 7- ramps 8- hydraulic cylinders 9- control panel 10- switch / emergency 11- up button 12- down button lamp voltage presence 14- buzzer 15- identification plate 16- label instructions FIG.1...

  • Page 9: Overall Dimensions

    1.2 OVERALL DIMENSIONS (model C) 3000 MAX 2000 2210 FIG. 2 PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 10 1.2 OVERALL DIMENSIONS (model L) 3000 MAX 2000 3720 FIG. 3 PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 11 1.2 OVERALL DIMENSIONS (model I) FIG. 4 PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...

  • Page 12: Foundations Scheme

    1.2.1 FOUNDATIONS SCHEME (INSTALLATION ON THE FLOOR) Clk class: 20-25 FIG.5 ATTENTION: WITHOUT THE REQUIREMENTS IN FIG. 5 or 5A, NOT STARTED WITH INSTALLATION OF PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 13 1.2.2 FOUNDATIONS SCHEME (INSTALLATION ON THE FLOOR) Clk class: 20-25 VEHICLE ENTRANCE FIG.5A PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 14 1.2.3 FOUNDATIONS SCHEME (INSTALLATION ON THE FLOOR (WITH FRAME) FIG.5B PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...

  • Page 15: Load Distribution

    1.3 LOAD DISTRIBUTION : 3/5 – 2/5 di LOAD DISTRIBUTION = CAPACITY 3000 KG - = 1800KG (3/5 DI Q) = 1200KG (2/5 DI Q) Q2 MAX= 1200KG (2/5 DI Q) Q1 MAX= 1800KG (3/5 DI Q) RECOMMENDED LOADS POSITIONING FIG.

  • Page 16: Pictograms

    1.4 PICTOGRAMS P1 P2 SOLLEVATORE PER VEICOLI MODELLO: PRATIK MARTRICOLA: xxxxxxxx VOLT: xxx PRESSIONE BAR A: xx FIG. 7 PICTOGRAMS APPLICATION DIAGRAM FIG. 7A PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...

  • Page 17: Hazardous Areas

    HAZARDOUS AREAS OPERATOR AREA FIG. 8 WARNING: STRICTLY FORBIDDEN ACCESS INSIDE THE HAZARD ZONE, MARKED BY YELLOW LINE DURING THE UP AND DOWN MOVEMENT OF THE LIFT PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...

  • Page 18: Introduction

    2. INTRODUCTION This manual includes the instructions relating to the installation, use and maintenance of the lift system called “Vehicle Lift". The vehicle lifts described in this manual are designed and built solely to lift vehicles for repair, maintenance and inspection purposes. Lift operation, economy and duration depend on the compliance with the instructions given in this manual.

  • Page 19: General Safety And Accident-Prevention Pules

    3. GENERAL SAFETY AND ACCIDENT-PREVENTION RULES FOR A SAFE USE OF THE VEHICLE LIFT DESCRIBED IN THIS MANUAL THE FOLLOWING IS ALLOWED: • Using the lift only to lift vehicles for inspection, maintenance and/or repair operations. • Using the lift only to lift vehicles respecting capacity limits and loads distribution indicated in this manual. •...
  • Page 20 • During the whole raising movement, load stability and lift correct and linear movement shall be compulsorily checked. • Before accessing the working area, the lift shall be compulsorily put in mechanical safety position with the special command (where applicable). •...

  • Page 21: Set-Up And Clothing

    • It is forbidden to lift vehicles with people or animals onboard. • It is forbidden to use the lift if the room temperature is below 5°C or above 40°C. • It is forbidden to voluntarily cause load oscillations during raising or lowering manoeuvres, or while load is lifted. •...

  • Page 22: Danger Levels

    DANGER LEVELS Pay special attention to the following danger sign when you find it in this manual, and follow the safety recommendations. Danger signals have three levels: DANGER: this signal warns that, if the described operations are not carried out correctly, they cause severe injury, death or health long-term risks..

  • Page 23: Intended Use

    INTENDED USE This manual includes the instructions relating to the installation, use and maintenance of the lift system called "Vehicle Lift". One of lift main features is its very compact size in rest position. It consists of two same structures called runways. They can be hydraulically lifted and installed on the floor or in pit.

  • Page 24: Vehicle Lowering And Unloading Procedure

    • Place the four arms with rubber thicknesses (4-5 Fig.1B) at the points provided for lifting as indicated by the car manufacturer • Check that the switch disconnect (10 Fig.1A) is ON (1); if it is not, turn it on. • Raise the vehicle by 10 centimeters.

  • Page 25: Emergency Lowering

    EMERGENCY LOWERING DANGER: During emergency lowering, accident-prevention safety devices are disabled. The following operations shall thus be carried out only: • When lift does not move down due to a power failure or in case of power cut-off; • In case of absolute need; •...

  • Page 26: Foundations

    FOUNDATIONS In all lift versions, runways shall be laid onto a reinforced concrete layer class "RcK 30" (30N/mm²) with a min.thickness of 15 centimetres. The concrete platform shall be smooth and perfectly levelled in all directions, and cast on a compact ground. Cover the cables and the piping with the metal ducts coming as lift outfit. (SEE DRAWINGS FIG.

  • Page 27: Electrical Connections

    ELECTRICAL CONNECTIONS CAUTION: • The electric voltage for connection to the framework of the lift must correspond to the voltage indicated on the electrical panel. • The control cabinet must be connected to a main switch constructed and installed in accordance with prevailing regulations in the country of use.

  • Page 28: First Installation

    5.6.1 FIRST INSTALLATION: CAUTION: CARRY OUT IN THE ORDER DESCRIBED BELOW FIG.9 FIG.9A 1 - CONNECT THE PIPES HYDRAULIC 1, 2 2 - PRESS THE UP BUTTON (PS) AND BRING THE and 3 AS FROM PICTURE 9 PLATFORMS TO THE MAXIMUM HEIGHT FIG.
  • Page 29 FIG. 11 FIG. 11A YVC2 8 -PRESS UP BUTTON (PS) AND CHECK THAT THE HOSE (3 FIG. 11) DISCHARGE OIL. 7 - REMOVE THE SOLENOID (1) BY 9 - REFIT THE SOLENOID (1) TO THE ELECTROVALVE ELECTROVALVE YVC2. YVC2 (FIG. 11) Fig.

  • Page 30: Completing The Installation

    COMPLETING THE INSTALLATION • Raise the lift at an appropriate height • Secure the lift to the floor, after checking that the location is that that you want • Perform the holes in correspondence of the 8 holes of the bases of the platforms (Fig. 16) with 10 mm drill, to a depth of about 95 mm.

  • Page 31: Overall Dimensions

    OVERALL DIMENSIONS PESI CON IMBALLO / WEIGHT WITH PACKING 1- KG 370 2- KG 370 3- KG 40 FIG.13 CAUTION: HANDLE THE PRESSURE WITH APPROPRIATE MEANS CONSIDERING THE WEIGHT AND DIMENSIONS. (FIG. 13) HANDLING THE INDIVIDUAL PEDANE CORRECTLY AS SHOWN IN FIG. 14. RAISED FOR THE PLATFORMS (FOR ONE TIME) USE HOOKS IN EQUIPMENT (1 AND 2 FIG.

  • Page 32: Hydraulic Connections With Control Unit Positioned Right

    HYDRAULIC CONNECTIONS WITH CONTROL UNIT POSITIONED RIGHT FIG. 15 PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 33 5.9.1 HYDRAULIC CONNECTIONS WITH UNIT LOCATED ON THE LEFT FIG. 15A PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...

  • Page 34: Fixing The Lift To The Floor

    5.9.2 FIXING THE LIFT TO THE FLOOR FIG. 16 FIG. 16 A ENGINE CONNECTIONS 400V 3Ph ENGINE CONNECTIONS 230 V 3Ph FIG. 17 DISCESA DI EMERGENZA / EMERGENCY DESCENT YVC1 YVC1 IMPORTANT: FOLLOW THE INSTRUCTIONS TO THE POINT - 4.5 FIG.

  • Page 35: Maintenance

    6. MAINTENANCE CAUTION: Routine maintenance: performed only by authorized operator Extraordinary maintenance: performed only by authorized and trained operator Maintenance operations are listed hereinafter. A lower running cost and a longer machine life depend, among other things, on the constant execution of these operations. CAUTION: The listed time schedule is given for information, and relates to standard operating conditions.

  • Page 36: Every Month

    6.2.2 EVERY MONTH • Check lift screws correct tightening; • Check hydraulic system correct sealing; tighten loose unions, if necessary; • Check hoses for wear; if worn out, change them with new equivalent ones; • Check runways structure conditions; change any damaged part with original spare parts. 6.2.3 EVERY 200 OPERATING HOURS OR EVERY 5 YEARS, AT THE LATEST Replace hydraulic system oil, discharging the exhausted oil from tank.

  • Page 37: Hydraulic Scheme

    8. 0 HYDRAULIC SCHEME PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 38 PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...

  • Page 39: Wiring Diagram 230/400 V 3Ph

    WIRING DIAGRAM 230 / 400V 3PH (for brevini) EV1 = YVD EV2 = YVC1 EV3 = YVC2 PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...

  • Page 40: Control Panel Scheme

    8.2 CONTROL PANEL SCHEME PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 41 8.1.1 DESCRIPTION SCHEME AND COMPONENTS CODE RIF, SIGLA DESCRIZIONE / DESCRIPTION MODEL INTERRUTTORE 3P 16A FINITURA 67X67 LUC. P0160003R062 MXAA1 CONT. 9A 024V 50-60HZ 4KW APERTO BG0910A024 MXAA2 MOTORE 2,6 KW + PASTIGLIA TERMICA MXAA3 FUSIBILI 4 A 10 X 38 MXAA4 TRASF.
  • Page 42 PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...

  • Page 43: Reserved To The Technician Installer

    RESERVED TO THE INSTALLER TECHNICIAN VERIFICA DA COMPIERSI AL TERMINE DELL’INSTALLAZIONE CHECKS TO BE CARRIED OUT AT THE END OF THE INSTALLATION NOTE CONTROLLI / CONTROLS Check of screw securing lift to floor correct installation and sealing capacity Check of correct electric hook-up (according to standards) Check of correct operation (according to manual) Check for correct operation of the (accidental misalignment) hydraulic safety devices...
  • Page 44 PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...

  • Page 45: Reserved To The User

    10 - RESERVED TO THE USER VERIFICA DA COMPIERSI AL TERMINE DELL’INSTALLAZIONE / CHECK TO BE CARRIED OUT WHEN THE INSTALLATION IS COMPLETE NOTE CONTROLLI / CONTROLS Check of screw securing lift to floor correct installation and sealing capacity Check of correct electric hook-up (according to standards) Check of correct operation (according to manual) Check for correct operation of the (accidental misalignment) hydraulic safety devices...
  • Page 46 TAV.1: SCISSORS AND COMPONENTS P1 SIDE PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 47 TAV.1: SCISSORS AND COMPONENTS P1 SIDE PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 48 TAV.1: SCISSORS AND COMPONENTS P1 SIDE PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 49 TAV.2: SCISSORS AND COMPONENTS P2 SIDE PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 50 TAV.2: SCISSORS AND COMPONENTS P2 SIDE PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 51 TAV.2: SCISSORS AND COMPONENTS P2 SIDE PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 52 TAV. 3: HYDRAULIC UNIT  HYDRAULIC UNIT: CODE 1070041  3 PHASE ELECTRIC MOTOR: CODE 1070043  HYDRAULIC UNIT COMPLETE WITH ENGIN: CODE K1070041 PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 53 TAV. 3: CONTROL UNIT PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 54 TAV. 4 : CONTROL PANEL PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 55 TAV. 4 : CONTROL PANEL CODICE/CODE DESCRIZIONE DESCRIPTION 3220681P TRASFORMATORE TRANSFORMER 3253132P INTERRUTTORE GENERALE MAIN SWITCH 3151121P RELE’ MOTORE RELAY 'ENGINE 3253392P FUSIBILI FUSES 3140271P PONTE RADDRIZZATORE RECTIFIER 3253111P FUSIBILE FUSE 3241021P LAMPADA PRESENZA. TENSIONE LAMP VOLTAGE PRESENCE 3160331P CICALINA INTERMITTENTE BUZZER 3253171P PULSANTE SALITA...
  • Page 56 TAV. 5 : RAMPS AND COVERS 2: 1053926 SALDATO RAMPA SALITA CORTA 2A : RAPASALITA C. LATO TUBI 3: 1054000 SALDATO RAMPA SALITA LUNGA 3A: RAMPA SALITA L. LATO TUBI 4: 1059864 CANALINA PASSATUBI CENTRALE 5: 1085644 CANALINA PASSATUBI LATO PONTE 6: 0470130 CANALINA ANGOLARE COPRIUTBI 7: 1086790 CANALINA PASSAT.
  • Page 57 TAV 6 : CONTROL UNIT (mod.05-2017) PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 58 ALLEGRI PIERINO VIA TRASSEGNO,22 36045 LONIGO - VICENZA - ITALY TEL.: +39 0444 830 280 / CELL. +39 335 70 99 649 e_mail: info@allegrilift.it PRATIK - Installation use and maintenance ENG- EDITION: 2018-07-05...
  • Page 59 Nome file: 2018-07-05 PRATIK30 user manual ENG.docx Directory: C:\Users\Vani\Documents Modello: C:\Users\Vani\AppData\Roaming\Microsoft\Templates\Normal.dotm Titolo: Oggetto: Autore: Utente Parole chiave: Commenti: Data creazione: 06/07/2018 00:03:00 Numero revisione: Data ultimo salvataggio:06/07/2018 00:04:00 Autore ultimo salvataggio: Vani Tempo totale modifica 9 minuti Data ultima stampa: 06/07/2018 00:13:00 Come da ultima stampa completa Numero pagine:...

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