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Samuel Heath Powermatic Axis Fitting Instructions Manual

Samuel Heath Powermatic Axis Fitting Instructions Manual

The height adjustable concealed door closer

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R108
IMPORTANT NOTICE - FOR FIRE DOOR INSTALLATIONS
REFER TO ITEM 1 IN FITTING INSTRUCTIONS
• Designed for use with Simonswerk Tectus TE 540, TE 540FR & TE 527 concealed
hinges.
• Vertical height adjustment.
• Adjustable speed control.
• Adjustable power latching action.
• Can be adjusted to aid BS8300 compliance.
• 1 ½ pairs of hinges should be used in conjunction with this closer on all doors.
• Suitable for doors opening to a maximum of 105°. A door stop must be fitted.
• Maximum door weight 80kg, width 950mm.
• Suitable for latched and unlatched doors
• Should NOT be used with rising butt hinges.
• 30 & 60 Minute fire tested to EN1634-1:2000
• CE Marked and adjustable to conform to power size 3 of controlled closing
device standard EN1154:1997 (test door 60Kg/132lbs)
• Maintenance Free
PLEASE READ FITTING INSTRUCTIONS THOROUGHLY
BEFORE INSTALLATION

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Summary of Contents for Samuel Heath Powermatic Axis

  • Page 1 R108 IMPORTANT NOTICE - FOR FIRE DOOR INSTALLATIONS REFER TO ITEM 1 IN FITTING INSTRUCTIONS • Designed for use with Simonswerk Tectus TE 540, TE 540FR & TE 527 concealed hinges. • Vertical height adjustment. • Adjustable speed control. • Adjustable power latching action. •...
  • Page 2: Dimension Drawing

    DIMENSION DRAWING...
  • Page 3 DOOR CLOSER FEATURES...
  • Page 4: Parts List

    CHECK ALL COMPONENT PARTS AGAINST PARTS LIST. TOOLS REQUIRED • Simonswerk universal milling frame (Item no. 5 250930 0 00001) • Samuel Heath R91-xx routing jig (Ø26mm bit & extension shaft included) • Samuel Heath R198-xx template • Router (30mm guiding bush) •...
  • Page 5: Important Notice

    IMPORTANT NOTICE DOOR CLOSER POSITIONING DOOR CLOSERS FITTED • NOTE: THE DOOR SHOULD BE TO A FIRE DOOR ROUTED BEFORE IF IT IS HUNG. • Turn adjuster screw fully to • Ensure door is plumb, hinges are positive (+) as explained in 9. free, and that timber is sound.
  • Page 6 IMPORTANT - An opening angle of 105° should not be exceeded.
  • Page 7 Door Closer Routing Details - Door Block Fig. 2.3 NOTE: If using R97-AXX intumescent kit, see separate instruction for routing depth changes. Door Closer Routing Details - Frame Block Fig. 2.4 NOTE: If using R97-AXX intumescent kit, see separate instruction for routing depth changes.
  • Page 8 NB: If routing the door by hand, we recommend using Simonswerk universal milling frame (5 250930 0 00001), and Samuel Heath routing jig (R91-xx) • Assemble the milling frame (A) to the door frame (B) as shown ensuring that the rail is set to 42mm and the angle is set to 37mm.
  • Page 9 • Assemble R91-xx template (D) to the • Using a router with a 30mm guide universal milling frame (A) ensuring bush and a Ø24mm router bit, mill the the label is facing up, and that the 10mm deep pocket in the frame using “Hole 1”...
  • Page 10 • To make the smaller deeper pocket in the frame, move the template (D) so that “Hole 2” locates on the peg of the universal milling frame (A). • Using a router with a 30mm guide bush and a Ø24mm router bit, mill the deeper pocket to a finished depth of 35mm, using the template (D) as a guide.
  • Page 11 DOOR MILLING • Repeat steps 3 & 4 to assemble the universal milling frame (A) to the door (E) • Using a router with a 30mm guide bush and a Ø24mm router bit, mill the 10mm deep pocket in the door, using the template as a guide.
  • Page 12 DOOR MILLING • To route the deep pocket in the door (E) the extension shaft (H) must be pushed through the bush in the routing jig (F) and the Ø26mm cutter (G) assembled to the extension shaft (H). • Assemble the routing jig (F) to the universal milling frame (A) using screws (I) and wing nuts (J).
  • Page 13 INSTALLING CLOSER • Insert closer body into door. NB The throttle valve is currently locked so the unit will remain in the • Insert extractor bolt (A) into position open position. and rotate clockwise as this is a DO NOT ALTER THE THROTTLE VALVE UNTIL THE CLOSER IS INSTALLED.
  • Page 14 ADJUSTMENT - DOOR HEIGHT • The frame plate bolts (D) should • Fix the door and frame plate using the screws (C) provided. already be loose. • Insert the alignment tool (E) on the door plate as shown. NOTE: The alignment tool will ensure that the door closer body and frame plate anchoring is in line.
  • Page 15 ADJUSTMENT - POWER LATCHING ACTION & CLOSING SPEED • Assemble the finished cover plates • Remove the dust cap and use the Allen Key (F) to open the throttle valve (H) to the door closer. by turning it anti-clockwise. • To adjust closing speed: Positive (+) increases speed Negative (-) decreases speed •...
  • Page 16 The Powermatic Axis is protected by the following Patents and Applications. INDIA 201927033169 16/485266 INTERNATIONAL GB2018/050394 The Powermatic is protected by the following Patents and Applications. CANADA 2365822 2436363 HONG KONG 1038953 JAPAN 2000-602490 SINGAPORE 82862 TAIWAN 156554 6625847 2004/0111831...

This manual is also suitable for:

R108