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OPERATING & MAINTENANCE MANUAL
OPERATION & MAINTENANCE
YOUYANG AIRPORT LIGHTING EQUIPMENT INC.
MANUAL
EHA-ALS-1
: Approach center line Light
EHA-RTHL
: Runway Threshold Light
EHA-WBAR
: Runway Wing Bar Light
EHA-RENL
: Runway End Light
EHA-STBL
: Stop Bar Light
YOUYANG AIRPORT LIGHTING EQUIPMENT INC.
MODEL : EHA series
Page 1/55

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Summary of Contents for YOUYANG EHA Series

  • Page 1 OPERATING & MAINTENANCE MANUAL MODEL : EHA series OPERATION & MAINTENANCE MANUAL EHA-ALS-1 : Approach center line Light EHA-RTHL : Runway Threshold Light EHA-WBAR : Runway Wing Bar Light EHA-RENL : Runway End Light EHA-STBL : Stop Bar Light YOUYANG AIRPORT LIGHTING EQUIPMENT INC.
  • Page 2 OPERATING & MAINTENANCE MANUAL MODEL : EHA series REVISION RECORD This Revision Record of Manual is written in below Table and we supply new updated Manual with product. This Manual can be revised anytime for better improvement of products and its Revision contents are made by company production process regulation and will give to customers as newly updated Hard copy and Soft copy by CD.
  • Page 3: Table Of Contents

    OPERATING & MAINTENANCE MANUAL MODEL : EHA series CONTENTS 1. General Knowledge before Operation(use) Cautions for Safety Quality guaranty 2. Product specification 3. Installation 4. Maintenance & Repair Procedure 5. Transportation & Storage 6. Drawings & Parts List YOUYANG AIRPORT LIGHTING EQUIPMENT INC.
  • Page 4: General

    Please transfer this Manual to person in charge of end user and maintenance person and Duty maintenance manager. Please store this Manual where can see easy by person in charge always and use anytime when required. Company: YOUYANG AIRPORT LIGHTING EQUIPMENT INC. KOREA Department: Quality Assurance Team Tel: +82-31-422-0021...
  • Page 5: Cautions For Safety

    OPERATING & MAINTENANCE MANUAL MODEL : EHA series 1.2 Cautions for Safety Keep this Caution to use products at safely and correctly to prevent before any troubles and dangerous cases are occurred. Use this product function as sufficiently and safely after carefully reading of this Manual.
  • Page 6 OPERATING & MAINTENANCE MANUAL MODEL : EHA series WARNING 1. Do not Repair work when Power is ON and electrical circuit operated. This will make Electric Shock to user. 2. Do not cabling work and disassembly work of products even Power is not connected.
  • Page 7: Quality Guaranty

    OPERATING & MAINTENANCE MANUAL MODEL : EHA series 1.3 QUALITY GUARANTY The product guaranty under this manual applied is 4 years after supply to site. The consumable parts are excluded from guaranty period. The troubles caused by products defects will be free of charge during guaranty period, but, user mistakes and mis-use will be charged.
  • Page 8: Product Specification

    OPERATING & MAINTENANCE MANUAL MODEL : EHA series 2. Product Specification 2.1 ALS-1: Approach Centerline Light Item Specification Operating -55 ~ +55℃ temperature Storage -40 ~ +60℃ temperature Precipitation IP54 Environmenta l Property Salt fog Exposure to a corrosive salt atmosphere...
  • Page 9 OPERATING & MAINTENANCE MANUAL MODEL : EHA series Item Specification Weight 3.2Kg Frangibility of Breakable under 230kg pressure on 30cm from coupling Breakable points Treatment Powder electrostatic painting Surface Treatment color Aviation yellow Light body Aluminum die-casting Reflector Polycarbonate Composition...
  • Page 10 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 2.2 RTHL: Runway Threshold Light Item Specification Operating -55 ~ +55℃ temperature Storage -40 ~ +60℃ temperature Precipitation IP54 Environmenta l Property Salt fog Exposure to a corrosive salt atmosphere Temperature shock...
  • Page 11 OPERATING & MAINTENANCE MANUAL MODEL : EHA series Item Specification Frangibility of Breakable under 230kg pressure on 30cm from coupling Breakable points Treatment Powder electrostatic painting Surface Treatment color Aviation yellow Light body Aluminum die-casting Reflector Aluminum with anodizing coating(99% purity)
  • Page 12 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 2.3 WBAR : Wing Bar Light Item Specification Operating -55 ~ +55℃ temperature Storage -40 ~ +60℃ temperature Precipitation IP54 Environmenta l Property Salt fog Exposure to a corrosive salt atmosphere Temperature shock...
  • Page 13 OPERATING & MAINTENANCE MANUAL MODEL : EHA series Item Specification Frangibility of Breakable under 230kg pressure on 30cm from coupling Breakable points Treatment Powder electrostatic painting Surface Treatment color Aviation yellow Light body Aluminum die-casting Reflector Aluminum with anodizing coating(99% purity)
  • Page 14 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 2.4 RENL : Runway End Light Item Specification Operating -55 ~ +55℃ temperature Storage -40 ~ +60℃ temperature Precipitation IP54 Environmenta l Property Salt fog Exposure to a corrosive salt atmosphere Temperature shock...
  • Page 15 OPERATING & MAINTENANCE MANUAL MODEL : EHA series Item Specification Frangibility of Breakable under 230kg pressure on 30cm from coupling Breakable points Treatment Powder electrostatic painting Surface Treatment color Aviation yellow Light body Aluminum die-casting Reflector Aluminum with anodizing coating(99% purity)
  • Page 16 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 2.5 STBL : Stop Bar Light Item Specification Operating -55 ~ +55℃ temperature Storage -40 ~ +60℃ temperature Precipitation IP54 Environmenta l Property Salt fog Exposure to a corrosive salt atmosphere Temperature shock...
  • Page 17 OPERATING & MAINTENANCE MANUAL MODEL : EHA series Item Specification Frangibility of Breakable under 230kg pressure on 30cm from coupling Breakable points Treatment Powder electrostatic painting Surface Treatment color Aviation yellow Light body Aluminum die-casting Reflector Aluminum with anodizing coating(99% purity)
  • Page 18: Installation

    OPERATING & MAINTENANCE MANUAL MODEL : EHA series 3. INSTALLATION 3.1 INTRODUCTION The Light product is supplied after assembled and tested to meet with usages in the plant. The Light product is supplied under KS, IEC, ICAO, FAA regulation requirement and Light capacity, color and intensity can be decided with user to meet with airfield site condition.
  • Page 19 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 300m 150m Figure 1.2 Inner 300m approach and runway lighting for precision approach runways categories 2 and 3 where the serviceability levels of the lights specified as maintenance objectives in chapter 10 can be demonstrated YOUYANG AIRPORT LIGHTING EQUIPMENT INC.
  • Page 20 OPERATING & MAINTENANCE MANUAL MODEL : EHA series THRESHOLD POINT OF ORIGIN Figure 1.3 Precision approach CAT-1 lighting system (A-DISTANE COD CENTRE LINE) Runway center line Threshold lights Figure 1.4 Precision approach CAT-1 lighting system (B-BARRETTE CENTRE LINE) CENTER LINE...
  • Page 21 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 1) Simple approach lighting system -. A simple approach lighting system shall consist of a row of lights on the extended centre line of the runway extending, wherever possible, over a distance of not less than 420m from the threshold with a row of lights forming a crossbar 18m or 30m in length at a distance of 300m from the threshold.
  • Page 22 OPERATING & MAINTENANCE MANUAL MODEL : EHA series one at 300m form the threshold, where the serviceability level of the approach lights specified as maintenance objectives can be demonstrated, the system may have tow side rows of lights, extending 240m from the threshold, and two crossbars, one at 150m and one at 300m from the threshold.
  • Page 23 OPERATING & MAINTENANCE MANUAL MODEL : EHA series Runway Threshold Light Wing Bar Light Runway End Light Figure 1.2 Lighting configuration(RTHL, RENL,WBL) 1) Runway threshold lights - -. When a threshold is at the extremity of a runway, the threshold lights shall be placed in a row at right angles to the runway axis as near to the extremity of the runway as possible and, in any case, not more than 3 m outside the extremity.
  • Page 24 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 3) Runway end light. -. Runway end lights shall be provided for a runway equipped with runway edge lights. -. When the threshold is at the runway extremity, fittings serving as threshold lights may be used as runway end lights.
  • Page 25 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 3.3 INSTALLATION OF LIGHT FIXTURE -. The installation method is followed as below procedure and must be installed in the Deep base or Elbow. -. The base (box) installation method is followed by FAA AC 150/5340-26. However, user request special installation method under their country regulation, it will be discussed to decide installation method.
  • Page 26 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 3.3.1 MOUNTING DEEP BASE FLANGE RING MUD DAM (OPTIONAL) 6mm APPROX STEEL REINFORCING CAGE #4 BARS CONCRETE VARIES 76mm BASE AND OR SUBBASE 305mm MIN VARIES FLEXIBLE CONDUIT SUBGRADE 152 mm Min...
  • Page 27 OPERATING & MAINTENANCE MANUAL MODEL : EHA series BEAM DIRECTION OF DEEP BASE 8) Install ground rod and other material for ground. 9) Reclaim deep base hole using concrete and epoxy. 10) Please remove the trash and the water after finish the work.
  • Page 28 OPERATING & MAINTENANCE MANUAL MODEL : EHA series Figure 4.2 CONNECTION OF TRANSFORMER AND SECONDARY CONNECTOR KIT Connection of isolating transformer, primary and secondary connector kits shall be carried out as per below procedure : 1) Clean the inside of the cable conduit and remove moisture or liquid remaining in the cable conduit.
  • Page 29 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 3.3.3 INSTALLATION OF MAST The Mast consists of Support part and Light fixture of upper part and Material is Glass fiber reinforced plastic (GRP) which can be installed on a concrete base as easy arrangement on the base plate of support part.
  • Page 30 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 4) Please stand up correctly the support part vertically using level tool. 5) Please arrange after inspection of front & rear points of base plate to follow entry line. 6) Please fasten bolt Nut after arrangement and the base plate position should not be changed during fastening.
  • Page 31 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 3.4.1 EQUIPMENT AND TOOLS Equipment and tools should be available prior to installation as follows.  Arranging Jig equipped with optical device  Torque wrench  Ring spanner set  “L” shape wrench set ...
  • Page 32 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 4. MAINTENANCE & TROUBLESHOOTING MAINTENANCE TASK & SCHEDULE Preventive maintenance for airfield lighting fixtures is crucial for safe air operation. Check and follow preventive maintenance schedule with reference to the below table to keep elevated runway edge light operating efficiently.
  • Page 33 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 4.2 TROUBLESHOOTING This section covers the most common problems that may be encountered. Check and follow the below procedures when trouble occurs. However, in order to reduce shutdown time of airport operation, it is recommended...
  • Page 34 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 4.3 REPLACEMENT PROCEDURE 4.3.1 Front Lens Replacement Photo Description -. A photo of fully assembled -. Loosen 4 screws by using a cross-type screw driver. Replace faulty front lens with new one.
  • Page 35 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 4.3.2 Changing Reflector Photo Description -. A photo of fully assembled -. Loosen 4 screws by using a cross-type screw driver to release front lens. 1. Fixture 2. Front Ring 3. Rubber Packing, 4.
  • Page 36 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 4.3.3 Replacing LED Module Photo Description -. A photo of fully assembled -. Loosen 4 screws by using a cross-type screw driver to release front lens. 1. Fixture 2. Front Ring 3. Rubber Packing, 4.
  • Page 37 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 4.3.4 Replacing Control Assembly Photo Description -. A photo of fully assembled -. Loosen the ring- clip to separate front body and control cover. Remove the LED module wires from the control assembled part to replace faulty LED module.
  • Page 38 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 4.3.5 Replacing Lead Cable Photo Description -. A photo of fully assembled -. Loosen the ring- clip to separate front body and control cover. Remove the LED module wires from the control assembled part 1.
  • Page 39 OPERATING & MAINTENANCE MANUAL MODEL : EHA series -. Cut the inserted plug and separated the parts as shown on the photo 1. Cable Plug 2. Nut 3. Rubber Packing , 4. Connector 5. H type tube 6. H type inserted plug (Remark) -.
  • Page 40 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 5. STORAGE & SHIPPING 5.1 STORAGE 1) All light fixtures are packed in a separate box with label indicating its contents. 2) Lighting fixtures shall be stored indoor under dry condition kept away from dust.
  • Page 41 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 6. DRAWING & PARTS LIST 6.1 EHA-L-ALS1 : ELEVATED APPROACH CENTERLINE LIGHT/ CROSSBARS LIGHT(WHITE) YOUYANG AIRPORT LIGHTING EQUIPMENT INC. Page 41/55...
  • Page 42 OPERATING & MAINTENANCE MANUAL MODEL : EHA series Parts List Part of name Specification quantity Ordering NO Bolt Stainless steel(M4*16) Plain washer Stainless steel(Ø4) Front lens fixed ring Aluminum die casting(Ø160*8) Front lens packing Silicon(60°), Black Front ring Glass(Ø136*16) Bolt...
  • Page 43 OPERATING & MAINTENANCE MANUAL MODEL : EHA series Bolt Stainless steel(M8*25) Bolt Stainless steel(M4*16) Bolt Stainless steel(M8*25) Stainless steel(M8) Aluminum die casting Body support (Ø74*116) Cord bushing Brass FAA L-823 2-Pole plug 600V 1.25SQ*2C*0.5M YOUYANG AIRPORT LIGHTING EQUIPMENT INC. Page...
  • Page 44 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 6.2 EHA-L-RTHL : ELEVATED THRESHOLD LIGHT(GREEN) YOUYANG AIRPORT LIGHTING EQUIPMENT INC. Page 44/55...
  • Page 45 OPERATING & MAINTENANCE MANUAL MODEL : EHA series Parts List Part of name Specification quantity Ordering NO Bolt Stainless steel(M4*16) Plain washer Stainless steel(Ø4) Front lens fixed ring Aluminum die casting(Ø160*8) Front lens packing Silicon(60°), Black Front ring Glass(Ø136*16) Bolt...
  • Page 46 OPERATING & MAINTENANCE MANUAL MODEL : EHA series Bolt Stainless steel(M8*25) Bolt Stainless steel(M4*16) Bolt Stainless steel(M8*25) Stainless steel(M8) Aluminum die casting Body support (Ø74*116) Cord bushing Brass FAA L-823 2-Pole plug 600V 1.25SQ*2C*0.5M YOUYANG AIRPORT LIGHTING EQUIPMENT INC. Page...
  • Page 47 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 6.3 EHA-L-WBAR : ELEVATED WING BAR LIGHT(GREEN) YOUYANG AIRPORT LIGHTING EQUIPMENT INC. Page 47/55...
  • Page 48 OPERATING & MAINTENANCE MANUAL MODEL : EHA series Parts List Part of name Specification quantity Ordering NO Bolt Stainless steel(M4*16) Plain washer Stainless steel(Ø4) Front lens fixed ring Aluminum die casting(Ø160*8) Front lens packing Silicon(60°), Black Front ring Glass(Ø136*16) Bolt...
  • Page 49 OPERATING & MAINTENANCE MANUAL MODEL : EHA series Bolt Stainless steel(M8*25) Bolt Stainless steel(M4*16) Bolt Stainless steel(M8*25) Stainless steel(M8) Aluminum die casting Body support (Ø74*116) Cord bushing Brass FAA L-823 2-Pole plug 600V 1.25SQ*2C*0.5M YOUYANG AIRPORT LIGHTING EQUIPMENT INC. Page...
  • Page 50 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 6.4 EHA-L-RENL : ELEVATED RUNWAY END LIGHT(RED) YOUYANG AIRPORT LIGHTING EQUIPMENT INC. Page 50/55...
  • Page 51 OPERATING & MAINTENANCE MANUAL MODEL : EHA series Parts List Part of name Specification quantity Ordering NO Bolt Stainless steel(M4*16) Plain washer Stainless steel(Ø4) Front lens fixed ring Aluminum die casting(Ø160*8) Front lens packing Silicon(60°), Black Front ring Glass(Ø136*16) Bolt...
  • Page 52 OPERATING & MAINTENANCE MANUAL MODEL : EHA series Bolt Stainless steel(M8*25) Bolt Stainless steel(M4*16) Bolt Stainless steel(M8*25) Stainless steel(M8) Aluminum die casting Body support (Ø74*116) Cord bushing Brass FAA L-823 2-Pole plug 600V 1.25SQ*2C*0.5M YOUYANG AIRPORT LIGHTING EQUIPMENT INC. Page...
  • Page 53 OPERATING & MAINTENANCE MANUAL MODEL : EHA series 6.5 EHA-L-STBL : ELEVATED STOPBAR LIGHT(RED) YOUYANG AIRPORT LIGHTING EQUIPMENT INC. Page 53/55...
  • Page 54 OPERATING & MAINTENANCE MANUAL MODEL : EHA series Parts List Part of name Specification quantity Ordering NO Bolt Stainless steel(M4*16) Plain washer Stainless steel(Ø4) Front lens fixed ring Aluminum die casting(Ø160*8) Front lens packing Silicon(60°), Black Front ring Glass(Ø136*16) Bolt...
  • Page 55 OPERATING & MAINTENANCE MANUAL MODEL : EHA series Bolt Stainless steel(M8*25) Bolt Stainless steel(M4*16) Bolt Stainless steel(M8*25) Stainless steel(M8) Aluminum die casting Body support (Ø74*116) Cord bushing Brass FAA L-823 2-Pole plug 600V 1.25SQ*2C*0.5M YOUYANG AIRPORT LIGHTING EQUIPMENT INC. Page...

This manual is also suitable for:

Eha-als-1Eha-rthlEha-wbarEha-renlEha-stbl