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STEIN Automation 300 SoftMove Operating Instructions Manual

Workpiece transport system
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Stop Devices (SE) / P-Positions SOFTMOVE
STEIN Workpiece Transport System (STEIN 300 SoftMove)
Operating instructions
Attention all installation, operating and maintenance personnel -
always keep these instructions with the stop device!
STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018
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Summary of Contents for STEIN Automation 300 SoftMove

  • Page 1 Stop Devices (SE) / P-Positions SOFTMOVE STEIN Workpiece Transport System (STEIN 300 SoftMove) Operating instructions Attention all installation, operating and maintenance personnel - always keep these instructions with the stop device! STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...
  • Page 2 © STEIN Automation The copyright in these documents is reserved by STEIN Automation. Original language of the documentation: German These documents may not be altered, distributed, reproduced or transferred to third par- ties without the prior written permission of STEIN Automation.

  • Page 3: Table Of Contents

    Table of contents Abbreviations and symbols ..........................5 Explanation of safety and warning notices ..................5 Introduction ..............................6 Short description ..........................7 Initial inspection ..........................8 Complaints ............................8 Warranty ............................8 Safety information ............................9 General safety information ......................... 9 Appropriate use and liability exclusions ....................9 Product misuse ..........................
  • Page 4 P9S / P10S (Corner 180°) ....................... 45 P11S / P12S (B-workstation entry) ....................46 P13S / P15S (C-workstation entry) ....................47 P14S / P16S (C-workstation exit) ....................48 P21S / P23S (A-workstation corner entry) ..................49 9.10 P22S / P24S (A-workstation corner exit) ..................50 9.11 P25S / P27S (B-workstation corner entry) ..................

  • Page 5: Abbreviations And Symbols

    Abbreviations and symbols Action symbol   1 Symbol for actions that must be carried out in a specified sequence. Consequence or result of an action ⇒ Count • Stop devices Pallets Belt element Operating instructions Fig. Figure This sign indicates information that will allow the stop device to be used more effectively and more economically.

  • Page 6: Introduction

    The safety signs appear frequently in the text with a picture to explain what the source of the hazard is. CRUSHING HAZARD! This symbol gives warning of a location where there is a risk of being crushed. HIGH ELECTRICAL VOLTAGE! This symbol gives warning of possible electric shock.

  • Page 7: Short Description

    Short description The stop devices by STEIN Automation are optional accessories for the STEIN 300 SOFTMOVE Workpiece Transport System. Together with the STEIN 300, these devices enable the stopping, separation and posi- tioning of the pallets and thus the workpieces found on the pallets.

  • Page 8: Initial Inspection

    During this warranty period we will replace any components defective in manufacture or materials free of charge. STEIN Automation's general warranty conditions also apply. STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 9: Safety Information

    Stop devices must only be installed and repaired by authorised personnel who  have been trained by STEIN Automation. Only genuine spare parts from STEIN Automation may be used when carrying out  repairs to the stop devices. Appropriate use and liability exclusions...

  • Page 10: Product Misuse

    • Unauthorised interventions, alterations or repairs carried out to the stop devices invali- date the warranty. STEIN Automation shall not be liable for damages sustained due to unauthorised inter- ventions, changes or repairs! Product misuse The stop devices may not be used in queue mode.

  • Page 11: Residual Danger

    Residual danger The stop devices are manufactured using state-of-the-art technology and to recognised safety standards Nevertheless their use can lead to dangerous situations for users or third parties or to impairments of the system and other material assets. During the transport of pallets and products, the following injuries can result: Crushing and collision: •...

  • Page 12: Technical Description

    Technical description Contents The stop devices must be installed by the customer or are delivered fully installed and ready to connect. The stop devices are supplied without protective covers. These must be adapted by the customer to the specific requirements and installed. WARNING! The scope of delivery for the stop devices does not include a controller! This must be ordered separately.
  • Page 13 Fig. 4-2: Stop devices and centring rails 1 Belt element 2 Pallet 3 Stop device 4 Centring rails For workstations, which require a more exact positioning of the pallet in the X and Y axis, the use of a stop device with two centring rails will serve the purpose. The centring rails are screwed on internally on both sides on the belt profile.

  • Page 14: Stop Situations

    Stop situations The installing sets shown under the heading "Stop situations" facilitate the pallet’s stop- ping at a manual or automatic workstation in order to, for instance, carry out configura- tions or installation work on the workpiece. The sets are always composed of various accessory parts depending on customer- specific control elements (e.g.

  • Page 15: Asi Stop Device

    ASI stop device Fig. 6-1: ASI stop device 1 Pneumatic stop device 2 ASI electronics 3 Intermediate plate 4 Proximity switch 5 Pn valve 6 Air connection 7 Connection to the ASI cable 8 Plug for the proximity switch 9 Status LED 10 Status LED 11 I.3 Status LED green...

  • Page 16: Technical Data - Asi Stop Device

    Technical data - ASI stop device Fig. 6-2: Pneumatic plan 1 Pneumatic stop device (stopper latch up/down) 2 Pneumatic valves Electric data Permitted address range 00 ... 31 (factory setting 00) Supply 26.5 … 31.6 VDC Residual ripple ≤ 20 mVss Standby current max.

  • Page 17: Installing The Stop Devices

    On operating stations which generate shavings (for example drilling or thread-cutting machinery), covers should be installed to avoid shavings or cooling fluid coming into contact with the belt elements or the stop device. WARNING Further information is available from STEIN Automation. Preparation From the Workpiece Transport System starting unexpectedly. DANGER!

  • Page 18: Installing The Stop Device

    Installing the stop device Protective clothing must be worn Wear your personal safety clothing: Safety footwear and safety gloves. Installing the stop device does not require any changes to the belt elements! Please observe the design and measurements of the standard stop situation (stop posi- tion) (see Chapter 5.1).

  • Page 19: Installing The Stop Devices And Centring Rails

    Installing the stop devices and centring rails The installation of the stop device for this model is the same as described under 7.3 In- stalling the stop device. In addition, both centring rails must also be installed on the inside of the belt elements to the guide profile.

  • Page 20: Connecting The Stop Device To The Compressed Air Supply

    Connecting the stop device to the compressed air supply Only specialised personnel should connect the compressed air supply! WARNING! Carry out installation work only in a pressureless state! WARNING Maximum operating pressure: 6 bar. STEIN operating pressure: 4 bar. WARNING Type PUN-S hoses with an exterior diameter of 6mm and wall thickness of 1mm are used, manufactured by: Festo.

  • Page 21: Connecting The Stop Device To The Electrical Power Supply (Asi Bus)

    Connecting the stop device to the electrical power supply (ASI Bus) Connection to the electrical power supply must be carried out exclusively by trained specialists from STEIN Automation! DANGER! Be sure to use only approved plug-and-socket systems when connecting to the power supply.

  • Page 22: Accessories

    Accessories ASI stop device overview 300423001 ASI stop device (ASI-S) 300 427 001 ASI supply side stop device (ASI-ES) 300426001 ASI workstation stop device 300425001 ASI workstation stop device left (ASI-AS-L) (ASI-AS) 300424001 ASI pre-stop dev. (ASI-VS) left 930104001 ASI pre-stop dev. (ASI-VS) right 300428001 ASI workstation stop device 300429001 ASI workstation stop device...

  • Page 23: 300 423 001 Asi Stop Device (Asi-S)

    300 423 001 ASI stop device (ASI-S) Fig. 8-1 Pallet direction of travel left / right Fig. 8-2 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 24: 300 424 001 Asi Pre-Stop Device (Asi-Vs) Left

    300 424 001 ASI pre-stop device (ASI-VS) left Fig. 8-3 Pallet direction of travel left Fig. 8-4 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 25: 930 104 001 Asi Pre-Stop Device (Asi-Vs) Right

    930 104 001 ASI pre-stop device (ASI-VS) right Fig. 8-5 Pallet direction of travel right Fig. 8-6 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 26: 300 425 001 Asi Workstation Stop Device (Asi-As)

    300 425 001 ASI workstation stop device (ASI-AS) Fig. 8-7 Pallet direction of travel right Fig. 8-8 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 27: 300 642 001 Asi Workstation Pre-Stop Device Softmove (Vssm)

    300 642 001 ASI workstation pre-stop device SoftMove (VSSM) Fig. 8-9 Fig. 8-10 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 28: 300 426 001 Asi Workstation Stop Device Left (Asi-As-L)

    300 426 001 ASI workstation stop device left (ASI-AS-L) Fig. 8-11 Pallet direction of travel left Fig. 8-12 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 29: 300 427 001 Asi Supply Side Stop Device (Asi-Es)

    300 427 001 ASI supply side stop device (ASI-ES) Fig. 8-13 Pallet direction of travel right Fig. 8-14 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 30: 300 428 001 Asi Workstation Stop Device With Offset Stop (Asi-Asa)

    300 428 001 ASI workstation stop device with offset stop (ASI-ASA) Fig. 8-15 Pallet direction of travel right Fig. 8-16 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 31: 300 429 001 Asi Workstation Stop Device With Offset Stop (Asi-Asb)

    8.10 300 429 001 ASI workstation stop device with offset stop (ASI-ASB) Fig. 8-17 Pallet direction of travel right Fig. 8-18 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 32: 300 429 001 Asi Workstation Stop Device With Offset Stop (Asi-Asc)

    8.11 300 429 001 ASI workstation stop device with offset stop (ASI-ASC) Fig. 8-19 Pallet direction of travel right Fig. 8-20 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 33: Components Of The Accessory Items

    8.12 Components of the accessory items 8.12.1 300 441 001 Switch underneath (ASI-SU) Fig. 8-21 Fig. 8-22 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...
  • Page 34 8.12.2 300 520 001 ASI valve (AVB) Fig. 8-23 Fig. 8-24 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...
  • Page 35 8.12.3 300 012 001 ASI switch, bottom (SU) Fig. 8-25 8.12.4 300 688 001 Trigger switch ASI Fig. 8-26 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...
  • Page 36 8.12.5 300 055 001 Stop device (SEAE) Fig. 8-27 8.12.6 300 056 001 Switch holder (SEA) Fig. 8-28 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...
  • Page 37 8.12.7 300 013 001 Switch - external (SA) Fig. 8-29 Fig. 8-30 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...
  • Page 38 8.12.8 300 015 001 Stop - external (AA) Fig. 8-31 8.12.9 300 016 001 Stop - internal (AI) Fig. 8-32 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...
  • Page 39 8.12.10 Retention lock – pallet The retention lock prevents the manual pushing of the pallet against the driving direction to or from the processing position. Fig. 8-33 300 274 001 Retention lock – pallet after workstation Fig. 8-34 300 275 001 Retention lock –...
  • Page 40 Fig. 8-35 300 274 001 Retention lock – pallet in workstation Fig. 8-36 300 275 001 Retention lock – pallet after workstation Fig. 8-37 930 026 001 Retention lock pallet right - indented STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 41: Positions Soft Move

    P-Positions Soft Move P1S / P3S (Corner 90° BEQE) Fig. 9-1 Fig. 9-2 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 42: P2S / P4S (Corner 90° QeBe)

    P2S / P4S (Corner 90° QEBE) Fig. 9-3 Fig. 9-4 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 43: P5S / P7S (A-Workstation Entry)

    P5S / P7S (A-workstation entry) Fig. 9-5 Fig. 9-6 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 44: P6S / P8S (A-Workstation Exit)

    P6S / P8S (A-workstation exit) Fig. 9-7 Fig. 9-8 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 45: P9S / P10S (Corner 180°)

    P9S / P10S (Corner 180°) Fig. 9-9 Fig. 9-10 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 46: P11S / P12S (B-Workstation Entry)

    P11S / P12S (B-workstation entry) Fig. 9-11 Fig. 9-12 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 47: P13S / P15S (C-Workstation Entry)

    P13S / P15S (C-workstation entry) Fig. 9-13 Fig. 9-14 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 48: P14S / P16S (C-Workstation Exit)

    P14S / P16S (C-workstation exit) Fig. 9-15 Fig. 9-16 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 49: P21S / P23S (A-Workstation Corner Entry)

    P21S / P23S (A-workstation corner entry) Fig. 9-17 Fig. 9-18 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 50: P22S / P24S (A-Workstation Corner Exit)

    9.10 P22S / P24S (A-workstation corner exit) Fig. 9-19 Fig. 9-20 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 51: P25S / P27S (B-Workstation Corner Entry)

    9.11 P25S / P27S (B-workstation corner entry) Fig. 9-21 Fig. 9-22 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 52: P26S / P28S (B-Workstation Corner Exit)

    9.12 P26S / P28S (B-workstation corner exit) Fig. 9-23 Fig. 9-24 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 53: P29S / P31S (C-Workstation Corner Entry)

    9.13 P29S / P31S (C-workstation corner entry) Fig. 9-25 Fig. 9-26 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 54: P30S / P32S (C-Workstation Corner Exit)

    9.14 P30S / P32S (C-workstation corner exit) Fig. 9-27 Fig. 9-28 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 55: Positions Soft Move 4G

    P-Positions Soft Move 4G 10.1 P5S 4G / P7S 4G (A-workstation entry) Abb. 10-1 Abb. 10-2 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 56: P11S 4G / P12S 4G (B-Workstation Entry)

    10.2 P11S 4G / P12S 4G (B-workstation entry) Abb. 10-3 Abb. 10-4 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 57: P13S 4G / P15S 4G (C-Workstation Entry)

    10.3 P13S 4G / P15S 4G (C-workstation entry) Abb. 10-5 Abb. 10-6 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 58: P21S 4G / P23S 4G (A-Workstation Corner Entry)

    10.4 P21S 4G / P23S 4G (A-workstation corner entry) Abb. 10-7 Abb. 10-8 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 59: P25S 4G / P27S 4G (B-Workstation Corner Entry)

    10.5 P25S 4G / P27S 4G (B-workstation corner entry) Abb. 10-9 Abb. 10-10 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 60: P26S 4G / P28S 4G (B-Workstation Corner Exit)

    10.6 P26S 4G / P28S 4G (B-workstation corner exit) Abb. 10-11 Abb. 10-12 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 61: P29S 4G / P31S 4G (C-Workstation Corner Entry)

    10.7 P29S 4G / P31S 4G (C-workstation corner entry) Abb. 10-13 Abb. 10-14 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

  • Page 62: Initial Operation

    Initial operation Carry out the following checks before initial operation:  Are all electrical cables undamaged?  Are all the electric and pneumatic leads and hoses correctly connected?  Have all the mechanical components been tightly fastened in place?  Have all tools and other equipment been cleared from the transport area? ...

  • Page 63: Cleaning And Maintenance

    Avoid fluid getting into the components of the system or of the processing stations. WARNING STEIN Automation recommends the industrial cleaner by Würth, Article no.: 893140 or Arecal Clean manufactured by RECA Norm, article no.: 0895014500. Keep the upper belt surface in good condition by regularly applying Carbaflo ®...

  • Page 64: Maintenance

    13.2 Maintenance The stop devices are maintenance-free. Appendix 14.1 Technical data Stop device Sizes available For pallets 160x160 to 400 x 400 mm (any size within this range) Permissible pallet load Stop device: • in the X axis: none • in the Y axis: 100 N •...
  • Page 65 STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...
  • Page 66 This information reflects the technical status at the time of printing. STEIN Automation reserves the right to make technical updates. STEIN Automation GmbH & Co. KG Carl-Haag-Straße 26 78054 VS-Schwenningen Telephone +49 (0)7720 / 8307-0 info@stein-automation.de www.stein-automation.de STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018...

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