1. Manuals
  2. Brands
  3. Power Step Manuals
  4. Trucks
  5. PSA-K980E-FS
  6. Manual

Power Step PSA-K980E-FS Manual

Folding stairway for komatsu 980e truck - hydraulic power pack
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
FOLDING STAIRWAY
Manual for Komatsu 980E Truck - Hydraulic Power Pack
PSA-K980E-FS
8-11-16A
Model No.: PSA-K980E-FS
Serial No.:980E-001 - ~
Date Manufactured:

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PSA-K980E-FS and is the answer not in the manual?

Questions and answers

Related Manuals for Power Step PSA-K980E-FS

Summary of Contents for Power Step PSA-K980E-FS

  • Page 1 FOLDING STAIRWAY Manual for Komatsu 980E Truck - Hydraulic Power Pack Model No.: PSA-K980E-FS Serial No.:980E-001 - ~ Date Manufactured: PSA-K980E-FS 8-11-16A...

  • Page 2: Table Of Contents

    Section 5 Assembly Complete-Main Assemblies 5-1 Assembly Complete Parts List 5-2 Landing Assembly Parts List 5-3 Stair Assembly Parts List 5-4 Hydraulics -Cylinder Assembly Cylinder and Components Valve Diagram 5-5 Power Pack Assembly Parts List 5-6 Electrical Controls Wiring Diagrams PSA-K980E-FS 8-11-16A...

  • Page 3: Section 1 Mounting And Installation

    Weld only to the extension. Per View 4, fit the assembled stair set to the bolting pads, without the Landing Deck or Landing Floor Infill fitted. Per Views 5 and 6, fit the Landing Floor Infill and then the Landing Deck. PSA-K980E-FS 8-11-16A...
  • Page 4 FOLDING STAIRWAY Komatsu 980E Truck Section 1. Mounting and Installation PS-23635 PSA-K980E-FS 8-11-16A...
  • Page 5 FOLDING STAIRWAY Komatsu 980E Truck Section 1. Mounting and Installation PS-23636 PSA-K980E-FS 8-11-16A...
  • Page 6 FOLDING STAIRWAY Komatsu 980E Truck Section 1. Mounting and Installation (Dimensions) PS-23678 PSA-K980E-FS 8-11-16A...

  • Page 7: Section 2 Electrical Installation

    Install short blue wire to screw terminal of Komatsu circuit breaker, and other end to fuse holder. Run wiring harness from Power Step Folding Stairway magnetic proximity switch around under radiator, and follow cabling/hose routing up to air line/ electrical outlet on rear Right Hand Side of cabin.

  • Page 8: Section 3 Operating Procedure

    NOTE: FLOW CONTROL VALVE ADJUSTMENT: The valve should be positioned to restrict the flow and speed of the Power Step when lowering. Adjust the knob on top of the valve by turning left or right (clockwise) when the step is being lowered, until it is lowering at a safe and reasonable speed.

  • Page 9: Section 4 Recommended Maintenance Procedure

    Check for hydraulic oil leaks from hydraulic cylinders, plumbing and hoses. Notify the appropriate supervisor for any observed damage or malfunction. 500 Hours - Grease on regular service. - Check daily service as above. - Change oil (Use same as Machine Hydraulics) PSA-K980E-FS 8-11-16A...

  • Page 10: Section 5 Assembly Complete-Main Assemblies

    FOLDING STAIRWAY Komatsu 980E Truck Section 5. Assembly Complete - Main Assemblies See Pg 11 Item Part No. Part Name PSA-K980E-FS ASSEMBLY COMPLETE PS-23667A LANDING ASSEMBLY (INC.HANDRAILS) REFER TO 5-1 FOR DETAILS PS-23662A STAIR ASSEMBLY (INC.HANDRAILS) REFER TO 5-1 FOR DETAILS...
  • Page 11 FOLDING STAIRWAY Komatsu 980E Truck Hydraulic Operation Section 5-1 Assembly Complete PSA-980E-FS Pg11 PSA-K980E-FS 8-11-16A...
  • Page 12 FOLDING STAIRWAY Komatsu 980E Truck Section 5-1 Landing Assembly PS-23667A Hydraulic Cylinder See page 16 Pg12 PSA-K980E-FS 8-11-16A...

  • Page 13: Parts List

    BOLT - (Go Switch) CPS-M10NN NUT-NYLOC-M10 CPS-M6NN NUT-NYLOC-M6 CPS-M5NN NUT-NYLOC-M5 CPS-M16WH WASHER - HARDENED - M16 CPS-M10WH WASHER - HARDENED - M10 CPS-M8WH WASHER - HARDENED - M8 CPS-M5WH FLAT WASHER- M5 PS-75430-B-930 GO SWITCH BRACKET CPS-M5X20ZP BOLT-M5 x 20 Pg13 PSA-K980E-FS 8-11-16A...
  • Page 14 FOLDING STAIRWAY Komatsu 980E Truck Section 5-3 Stair Assembly PS-23662A - 980E See Parts List Page 14 Pg14 PSA-K980E-FS 8-11-16A...
  • Page 15 STAIR BUFFER BRACKET (Matched Pair) PS-75430-T-90 GO SWITCH TRIGGER PS-40004 RUBBER STOP CPS-M12X35ZP BOLT-M12 x 35 CPS-M12X30ZP BOLT-M12 x 30 CPS-M10X25ZP BOLT-M10 x 25 CPS-M6X20ZP BOLT-M6 x 20 Pan Head CPS-M12NZP NUT-M12 CPS-M10NZP NUT-M10 CPS-M6NZP NUT-M6 CPS-M12WH WASHER-HARDENED-M12 CPS-M10WH WASHER-HARDENED-M10 Pg15 PSA-K980E-FS 8-11-16A...

  • Page 16: Hydraulics -Cylinder Assembly

    TUBE (Cut to suit) PS-61147 FERRULES PS-61158-1MM FITTING - 1mm RESTRICTION 90 DEG ROD END PS-61145 FITTING- 9/6”JIC SWIVEL PS-60050 - 2.8M HOSE 7/16” x 2.8M PS-60051-2.8M HOSE- HYDR. ( 9/6”JIC SWIVEL FITTING) PS-61153 FITTING - 7/16” x 1/4BSPP STRAIGHT Pg16 PSA-K980E-FS 8-11-16A...
  • Page 17 FOLDING LADDER Komatsu 980E Truck Section 5-4. Hydraulic Cylinder (Valve Diagram) See also Drawing page 16 Double Acting Hydraulic System with directional Control Valve and Cylinder Lock Valve 0.040” 0.040” Pg17 PSA-K980E-FS 8-11-16A...
  • Page 18 FOLDING STAIRWAY Komatsu 980E Truck Hydraulic Operation Section 5-5 Power Pack PS-80103A-SLD See Parts List Pg 20, 21 View B View A Hoses shown dotted Pg18 PSA-K980E-FS 8-11-16A...
  • Page 19 THE RELIEF PRESSURE OF THE POWERPACK IS TO BE SET TO 2800PSI. IF THE POWERPACK IS REPLACED,THIS RELIEF PRESSURE WILL NEED TO BE RESET USING INLINE GAUGES. FAILURE TO DO SO MAY RESULT IN ACCIDENT OR INJURY Pg19 PSA-K980E-FS 8-11-16A...

  • Page 20: Power Pack Assembly

    DECAL-Battery Supply PS-41012 DECAL-Controller Supply PS-41013 DECAL-Battery Supply-PosItive PS-41014 DECAL-Battery Supply-Negative PS-41023 DECAL-Up/Down PS-41024 DECAL HYDRAULIC-HOSES PS-41041 DECAL OIL TANK PS-41019 DECAL BRIDGE RECTIFIER PS-41017 DECAL SOLENOID PS-41018 DECAL ALARM PS-41016 DECAL RAISE/LOWER SWITCH PS-73010 RUBBER BOOT RED Pg20 PSA-K980E-FS 8-11-16A...
  • Page 21 3 PIN SOCKET (PARK BREAK) PS-HD10-5-16P 5 PIN SOCKET (AUTO-RAISE) PS-41032 DECAL AUTO-RAISE SOCKET PS-60051-3.5M HYDRAULIC HOSE 9/16” x 3.5M Not Shown PS-60050-3.5M HYDRAULIC HOSE 7/16” x 3.5M Not Shown PS-63202A VALVE FITTING (FLOW CONTROL VALVE) PS-HD10-5-16P 5 PIN SOCKET Pg21 PSA-K980E-FS 8-11-16A...

  • Page 22: Electrical Controls

    FOLDING LADDER Komatsu 980E Truck Section 5-6 Electrical Controls Control Pendant Switch Mounted on Handrail Proximity Switch Assembly Mounted on Fixed Landing Cab Harness & Equipment Refer Wiring Harness Drawings...
  • Page 23 CABIN TO SWITCH HARNESS PS-75430 PROXIMITY SWITCH 1 x Optional PS-77002 CABIN BOX LED LIGHT INDICATOR PS-77003 WIRING HARNESS IN CABIN WARNING LOW OR FAULTY BATTERIES WILL VOID WARRANTY ON THE POWER PACK AND ALL ELECTRICAL SWITCHES AND COMPONENTS Pg23 PSA-K980E-FS 8-11-16A...
  • Page 24 FOLDING STAIRWAY Komatsu 980E Truck Hydraulic Operation Section 5-6 - Electrical System Wiring Diagrams - Pg 1 Pg24 PSA-K980E-FS 8-11-16A...
  • Page 25 FOLDING STAIRWAY Komatsu 980E Truck Hydraulic Operation Section 5-6 - Electrical System Wiring Diagrams - Pg 2 Pg25 PSA-K980E-FS 8-11-16A...
  • Page 26 FOLDING STAIRWAY Komatsu 980E Truck Hydraulic Operation Section 5-6 - Electrical System Wiring Harness - Pgs 3 Pg26 PSA-K980E-FS 8-11-16A...
  • Page 27 FOLDING STAIRWAY Komatsu 980E Truck Hydraulic Operation Section 5-6 - Electrical System Wiring Harness - Pgs 4 Pg27 PSA-K980E-FS 8-11-16A...

This manual is also suitable for:

980e-001

Table of Contents