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INSTRUCTION MANUAL
Code: 1000R, 1200R, 1500R, 1800R
AIRONE™ R (VAV) Range of
Filtration Fume Cupboards
SAFELAB SYSTEMS LTD
Unit 29 Lynx Crescent • Weston Super Mare • BS24 9BP • UK
Telephone: 01934 421340 • Fax: 01934 641569 •
E-mail: Safelab@safelab.co.uk
WWW.SAFELAB.CO.UK
Doc no: M18
Issue no: 07
Created: 24/08/09
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Table of Contents
Summary of Contents for Safelab AIRONE 1000R
- Page 1 INSTRUCTION MANUAL Code: 1000R, 1200R, 1500R, 1800R AIRONE™ R (VAV) Range of Filtration Fume Cupboards SAFELAB SYSTEMS LTD Unit 29 Lynx Crescent • Weston Super Mare • BS24 9BP • UK Telephone: 01934 421340 • Fax: 01934 641569 • E-mail: Safelab@safelab.co.uk WWW.SAFELAB.CO.UK...
- Page 2 This manual contains the information required to ensure optimum and free operation of the AIRONE™ R range of Filtration Fume Cupboards. Service and maintenance operations should only be undertaken by SAFELAB Service Engineers or their authorised agents. Details of Service Contracts, along with information on these and other products is available...
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Page 3: Table Of Contents
INDEX Page Contents 4 - 5 Principle of Operation 6 - 7 Specification 7 - 8 - 9 Installation and Assembly Instructions Key Component Parts Operating Instructions Maintenance/Cleaning Appendices Fitting of the Main Carbon Filter. Pre-filter Replacement. 15 - 16 III. - Page 4 PRINCIPLE OF OPERATION (1) Recirculatory Mode of Operation (see diagram on following page) Air is drawn in through the front opening (1) at a velocity ensuring containment of any contaminants generated within the work area (2). The operator can determine the required aperture by sliding the glass sash up to a maximum determined by the sash stop.
- Page 5 Airone R airlfow: Doc no: M18 Issue no: 07 Created: 24/08/2009...
- Page 6 1500-R AIRONE™ Work Stations Size ‘B' (600 x 450mm) 2 Filters 1800-R AIRONE™ Work Stations Size ‘B' (600 x 450mm) 3 Filters Safelab Systems offer a wide variety of filter types for different applications, please consult your Operational Safety Log Book.
- Page 7 Dimensions (in millimetres): Width x Depth x Height 1000-R AIRONE™ External 1000 x 760 x 1300 1000-R AIRONE™ Internal 950 x 550 x 780 1200-R AIRONE™ External 1200 x 760 x 1300 1200-R AIRONE™ Internal 1150 x 550 x 780 1500-R AIRONE™...
- Page 8 Contents of Packaging (as standard). AIRONE™ Filtration Fume Cupboard complete One envelope containing Prefilters (these may in some instances be fitted in the unit) One bag containing:- Operational Safety Log Book. Operational Manual. Quality Control Certificate. Mains Lead. Allen Key. Additional packages will include, if ordered, support stand, filters, ducting kits, etc.
- Page 9 Good filter seating is essential for optimum performance. When all filters are in place, tighten the clamping nuts firmly. One filter identification label will be supplied with the filter so that when the filter is installed it is visible through the viewing window. Replace both the front cover panels and retaining screws, ensuring the lighting plug is reconnected.
- Page 10 KEY TO COMPONENT PARTS. Part Description Main Filter Housing and Exhaust Plenum. Aerofoils. Electrical Control Panel. Location of Front Panel. Sliding Front Sash. Work Surface. Aerodynamic Sash Handle. Filter Bank(s). Motor(s). Filter Clamping Plenum. VAV Control. Aerodynamic Lower Airfoil/Sill Main ON/OFF switch. Airflow Sensor Doc no: M18 Issue no: 07...
- Page 11 OPERATING INSTRUCTIONS. Check voltage on data plate. Insert mains plug into power supply socket. Check filters fitted before operating. Turn the mains switch to the ‘ON’ position. Press “fan on” button on PCB. The fan motor(s) will run. The AIRONE Filtration Fume Cupboard should be run for a test period of one hour with the sash in the lowest position.
- Page 12 MAINTENANCE It is recommended that a service contract is taken out with SAFELAB SYSTEMS. Regular maintenance by our qualified personnel will save you time and money. Replacement of Main Carbon or HEPA filters and Prefilters The replacement frequency is dictated by the results of regular filter monitoring - see Operational Safety Log Book.
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Page 13: Fitting Of The Main Carbon Filter
Appendix I. Fitting or Replacing the Main Carbon Filter Switch off the cabinet and disconnect power supply Reduce the sash to its lowest opening. Unscrew the main front cover panel by removing the Allen screws to expose the main filter housing aluminium cover plate, ensuring that the lighting plug is disconnected. If possible have an assistant support the cover while this is done. -
Page 14: Pre-Filter Replacement
Appendix II. Pre-filter Replacement Access to the pre-filters is made when the internal upper baffle is unfastened at the front and allowed to fold down. Access does not interrupt the seating of the main filters. Carefully unscrew the knurled nuts holding the internal baffle in position and allow it to fold down to expose the pre-filter carriers. -
Page 15: Monitoring The Airone R
There are tables printed on back-pages of the Operational Safety Log-Book suitable for keeping these records. SAFELAB SYSTEMS recommend that a simple air-sampling test be carried out once a week at eye-and-mouth level and/or at the outflow port of the AIRONE Fume Cupboard - utilising an appropriate GASTEC Chemical Detector Tube - recording any result in the Operational Safety Log-Book. -
Page 16: Instructions For Face Velocity Measurements
The GASTEC gas-detection kit consists of a disposable tube used with a volumetric detector handpump that draws a measured volume of air through the tube. The length of colour change in the tube indicates the concentration of the gas tested. Safelab Systems can supply a suitable model: Order code - SRV604 GASTEC Volumetric Detector Pump. -
Page 17: Airone R Examination Record
Airone R Range Examination Record Site:...........................………… Air flow meter used:.........…… …………………………………………………………... Date Readings in each of the cells as Average Pre Filters Any deterioration or Initials ( m/s ) Clean? damage observed. above. Check Fail if face velocity Tester Yes/No <... -
Page 18: Instructions For Filter Saturating Testing
(a) 1200, 1500 & 1800 units: Size ‘B’ - 15 kg in weight - 600mm x 450mm x 100 mm. 1000 unit: Size ‘RS’ - 19 kg in weight - 690mm x 490mmx 100 mm. Safelab Systems activated/impregnated carbon filter for absorbing hazardous gases and vapours. -
Page 19: Main Block Wiring Diagram
Appendix VI. Main Block Wiring Diagram Doc no: M18 Issue no: 07 Created: 24/08/2009... -
Page 20: Control System/Calibration Procedure
Appendix VII. Control System Doc no: M18 Issue no: 07 Created: 24/08/2009... - Page 21 CALIBRATION PROCEDURE 1) Hold in “CAL” whilst applying mains power to the unit. 2) Release the “CAL” when two audio beeps are observed. 3) After a second audio beep is observed a “SET FAN SPEED” prompt message in a box will appear on the LCD display.
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Page 22: Siting Locations For Airone R
Appendix VIII. Siting Locations for Airone R Range. Figure 16. Doc no: M18 Issue no: 07 Created: 24/08/2009...