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Erin Fingerscreener 206T Operating And Maintenance Manual

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ISSUE: 2006-05 ERIN SYSTEMS, 2006
(International, #3010)
© Erin Systems Ltd., 2006

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  • Page 1 ISSUE: 2006-05 ERIN SYSTEMS, 2006 (International, #3010) © Erin Systems Ltd., 2006...
  • Page 2 3. Never use this equipment for functions other than those for which it was designed. The information in this document was the most up-to-date available at the time of printing. Because of Erin Systems policy of ongoing improvement, the company reserves the right to discontinue or update manuals and...

  • Page 3: Table Of Contents

    ABLE OF ONTENTS AFETY General............................1-1 1.1.1 Individual Safety Equipment ..................1-1 1.1.2 Labelling of Controls and Warning Notices..............1-2 1.1.3 Cleanliness and Good Order ..................1-2 1.1.4 Hand Tools and Power Tools..................1-2 Operator Training ........................1-2 Operation Safety ........................1-3 1.3.1 Risk of Contact with Moving Parts ................
  • Page 4 5.2.1 Hydraulic Pumps ......................5-4 Maintenance upon Delivery of a New Machine................. 5-4 Maintenance Table........................5-5 Erin Bolts and Nuts ........................5-8 5.5.1 Bolts and Nuts Tables (Imperial System) ................. 5-8 5.5.2 Bolts and Nuts Tables (SI Units) ..................5-9 Maintenance prior to Transport....................
  • Page 5 ABLE OF ILLUSTRATIONS Figure 2-1 FS-206T General view ......................2-2 Figure 2-2 Fingerscreener FS-206T......................2-4 Figure 3-1 Emergency-stop button (near Screen Box raising system) ............3-2 Figure 3-2 Emergency-stop button (near Screen Box raising system) ............3-2 Figure 3-3 Emergency-stop button (in Power Pack) .................. 3-3 Figure 3-4 Emergency-stop button (in Power Pack) ..................

  • Page 6: Safety

    Each equipment user is responsible for understanding and complying with the applicable local, state and federal laws and regulations on safety and other matters. Erin Systems is not responsible for any misuse, or accident related to a misuse of this machine or any part of this machine.

  • Page 7: Labelling Of Controls And Warning Notices

    Safety overalls, helmet, visor, gloves and steel-cap boots must be worn at all times when working close to a hydraulic unit. 1.1.2 Labelling of Controls and Warning Notices Emergency-stop devices and other equipment controls are labelled with permanent fixed stickers, as are certain warning notices and instructions for safe and effective operations. These stickers must remain in place and legible at all times.

  • Page 8: Operation Safety

    Safety 1.3 Operation Safety CAUTION! Never take a risk that could result in an injury to yourself or to a co-worker. The operator must follow the Operating and Maintenance Manual procedures without exception. When operating the equipment, the operator will encounter situations that are not covered in the manual.

  • Page 9: Visual Inspection Of Equipment

    Safety The access to any door equipped of a lock must be limited to authorized and properly trained personnel only. Keep such doors or panels locked at all time and do not leave the key available to unauthorized persons. 1.3.3 Visual Inspection of Equipment The operator must always inspect the equipment before starting it to make sure it is in good working condition, and correct any breakage, blockage, leak or abnormal condition if any.
  • Page 10 Safety Note: The radio range may exceed 90 m (300 feet) but it is recommended to remain within the required 90 m (300 feet) area for a safer operation of the machine in traction mode. Avoid positioning the machine on uncertain ground such as the edge of an excavation, near a cliff, a road shoulder or any place else where soil collapse is likely to occur.

  • Page 11: Transport Safety Of Mobile Equipment

    Safety ♦ Make sure that the machine is properly level before screening. An improper levelling will cause belt misalignment, which could damage the conveyors. Verify the machine level regularly. The working ground must be hard enough to resist the machine pressure during operation.

  • Page 12: Lockout Procedure

    Safety ♦ Do not overextend the ladder. Always maintain the minimum required overlap of the ladder sections. If the ladder is a little too short for the job, use a longer ladder. ♦ Do not tie or fasten ladders together to gain additional height. ♦...

  • Page 13: Electrical Components

    Fire Prevention Operations Smoking is strictly prohibited around and near Erin Systems equipment. A working extinguisher, appropriate for the work environment, must always be placed at a reasonable distance within reach of the operator(s). It is highly advisable that you consult your local Fire Department to determine which norms apply to your equipment.

  • Page 14: Glossary Of Pictograms

    Safety 1.4 Glossary of Pictograms MANDATORY ACTIONS! Read and understand the Operating and Maintenance Manual before using this equipment. GENERAL MANDATORY ACTIONS! PROHIBITIONS! KEEP CAUTION Risk of injury. Stay clear. PROHIBITIONS! KEEP CAUTION Do not enter. Authorized personnel only. DANGER! KEEP CAUTION Moving parts from side can crush and cut.
  • Page 15 Safety WARNING! BE AWARE Emergency-stop button nearby. CAUTION! DO NOT TOUCH Hands could get caught in belt. DANGER! KEEP CAUTION Moving parts from top can crush and cut. GREASE EVERY 200 HOURS WEAR EAR PROTECTION Rev: 0-3 (international, serial no. 3010) - 1-10 - May 2006...
  • Page 16 Safety WEAR EYE PROTECTION WEAR HELMET WEAR STEEL-CAP BOOTS CAUTION! Flying debris Wear eye protection. CAUTION! DO NOT TOUCH Hands could get caught in chain. CAUTION! DO NOT TOUCH Hands could get caught in rotating stars. Rev: 0-3 (international, serial no. 3010) - 1-11 - May 2006...
  • Page 17 Safety CAUTION! DO NOT TOUCH Hot surface. CAUTION! DO NOT TOUCH Hands could get caught in rotating stars. DANGER! DO NOT TOUCH Moving parts can crush and cut. GREASE EVERY 40 HOURS LUBRICATE EVERY 40 HOURS 40 Hours Rev: 0-3 (international, serial no. 3010) - 1-12 - May 2006...

  • Page 18: Description

    Furthermore, it can reach uncertain grounds where trucks have no access. This chapter first explains how the material is being screened. All modules of the Erin Fingerscreener FS206T are located on a sketch (see Section 2.2). Then, a description of each module and their function is given.

  • Page 19: Equipment Description

    2.2.1 Description of the Screen Box The Erin Fingerscreener FS206T is fitted with a 20 feet (6.1 m) long and 5.5 feet (1.68 m) wide lengthwise double deck Screen Box (1) as standard. The Screen Box is a two bearing arrangement mounted on low noise rubber anti-vibration units.

  • Page 20: Description Of The Main Frame

    Description 2.2.3 Description of the Main Frame The Erin Fingerscreener FS206T is powered by a diesel engine located at the end of the machine in the Power Pack. The hydraulic tank is also in the Power Pack. The machine is designed to be transported on a 0.6 m (2 feet) high low-bed semi-trailer. Its traveling width is 3 m (9’...

  • Page 21: Figure 2-2 Fingerscreener Fs-206T

    Description Dimension of belt on Fine Stacker: plain 1524 m (60”), 3 plies, 4.7 mm – 1.6 mm (3/16” – 1/16”) speed up to 2.12 m/s (418 FPM) Fine Stacker stockpiling height: from 3.81 to 4.95 m (12’-6” to 16’-3”) Machine capacity: up to 500 t/h achievable depending on materials, finger apertures and conditions.

  • Page 22: Operation

    Operation 3 OPERATION This chapter presents how to operate the equipment safely. 3.1 Safety Recommendations Along the explanation, three boxes will frequently appear. This section presents their respective signification. For more information about the safety recommendations, see Safety chapter. DANGER! Indicates that serious physical injuries or death may occur if procedures and safety recommendations are not followed.

  • Page 23: Description Of Controls

    Operation 3.2 Description of Controls This section presents the use and the location of the control panel, the control levers and the emergency-stop buttons. There are six emergency-stop buttons on this machine: one at each corner of the machine, and one on each catwalk. Pictures may be slightly different from your equipment.

  • Page 24: Figure 3-3 Emergency-Stop Button (In Power Pack)

    Operation Figure 3-3 Emergency-stop button (in Power Pack) Figure 3-4 Emergency-stop button (in Power Pack) Rev: 0-3 (international, serial no. 3010) - 3-3 - May 2006...

  • Page 25: Figure 3-5 Reject And Middle Stackers Levers

    Operation Reject Stacker speed control Clockwise to decrease Anti-clockwise to increase Middle Stacker (top section) Middle Stacker raise to unfold (middle section) Reject Stacker middle to stop lower to fold raise to unfold raise for 3 products middle to stop middle to stop lower to fold lower for 2 products...

  • Page 26: Figure 3-7 Fine Stacker And Screen Box Levers

    Operation Fine Stacker raise to unfold middle to stop lower to fold Screen box raise to uptilt middle to stop lower to downtilt Figure 3-7 Fine Stacker and Screen box levers Controller display Ignition switch Mode switch Traction (wire) Screening / Traction (radio) Panel lock Glow plug...

  • Page 27: Operation Procedure

    Operation Reject and Middle Stackers levers A to E Control panel Throttle handle Electrical Wire remote disconnect cord plug switch Controls levers F to H Figure 3-9 Controls location 3.3 Operation Procedure This section presents the parking recommendations, the check list prior to start up, the way to prepare the machine to screen, the operating instructions and the preparation for transport.

  • Page 28: Check List Prior To Start Up

    - Refer to your Caterpillar operator’s guide for further details. Unit - Make sure that all safety devices work properly. - Make sure nothing interferes with the operation of any part of the Erin Fingerscreener FS206T. - Clean out all dirt in the engine and hydraulic system compartment.

  • Page 29: Preparing The Machine To Screen

    Operation 3.3.3 Preparing the Machine to Screen CAUTION! Make sure no one is standing in front or near the machine at all time. 1. Begin with the Check List Prior to Start Up (Section 3.3.2). 2. Make sure that the machine is level. The working ground has to be hard enough for the machine to remain level during operation.

  • Page 30: Figure 3-10 Hopper Side Extensions

    Operation INSTRUCTIONS! Always unfold the Middle Stacker before raising the Screen Box. Lower the Screen Box at maximum (transport position) before folding the Middle Stacker. 12. Shut the engine off and proceed with the lockout procedure. 13. Remove the retaining belt on the Fine Stacker. 14.

  • Page 31: Figure 3-11 Screen Box Raising System

    Operation semi-trailer. When the Middle Stacker is folded, never raise the Screen Box. This would damage to the Middle Stacker (3-product model only). INSTRUCTIONS! Always unfold the Middle Stacker before raising the Screen Box. Lower the Screen Box at maximum (transport position) before folding the Middle Stacker.

  • Page 32: Panel View

    Operation Removable pin Figure 3-13 Reject Stacker raising system (3-product model only) 3.3.4 Panel View The controller usually displays the current operation mode. Whenever irregularities are detected, a warning is triggered and a message pops up on the panel view. Refer to Troubleshooting chapter for more details.

  • Page 33: Operating Instructions

    Moreover, the material should be dropped no higher than 0.6 m (24”) from the Screen Box fingers. 7. When you’re done with the Erin Fingerscreener FS206T, let all of the remaining material in the Screen Box run completely through the machine.

  • Page 34: Moving The Machine

    Operation INSTRUCTION! Make sure the Screen Box is fully stopped before moving the machine. 9. Let the remaining material run off the conveyors. 10. Stop the Middle Stacker (if in 3-product mode) with lever F. 11. Stop the Reject Stacker with lever H. 12.
  • Page 35 Operation 6. Pull the Fine Stacker (G) lever and the Screen Box (I) lever down to activate the tracks. 7. Set the engine throttle to desired travel speed. For long straight distances in clear area, an engine speed of 2,400 RPM (full throttle) is recommended. For precise positioning, if frequent turns are required, during loading or unloading on a trailer or moving on a steep hill, an engine speed between 1,200 and 1,500 RPM is recommended, depending on the ground conditions (slippery surface, clean surface, narrow path, etc.).
  • Page 36 Operation CAUTION! Always turn the remote off before going near the machine. If the remote was not turned off, the engine will stop as the operator sets the machine in screening mode. 16. Unfold the conveyors if required. Lower the Middle Stacker tail section (see step 4). 17.

  • Page 37: Radio Remote Functions

    Operation 3.3.7 Radio Remote Functions Machine Stop button front ( 1 ) ( 2 ) LED Indicator ( 3 ) ( 4 ) Refer to the sketch at the end of Safety chapter ( 5 ) for the ( 6 ) recommended approach angles.

  • Page 38: Wire Remote Functions (Option)

    Operation (4) Green button R Forward motion of the right track only (individual function). (5) Green button L Reverse motion of the left track only (individual function). (6) Green button R Reverse motion of the right track only (individual function). Hold the button during the whole motion.

  • Page 39: Preparing For Transport

    Operation Emergency-stop button: Shuts the diesel engine off. On / Off selector: Enables (1) and disables (0) remote functions. Forward motion of the left track only. Reverse motion of the left track only. Forward motion of the right track only. Reserve motion of the right track only.

  • Page 40: Figure 3-19 Middle Stacker Retaining Belt

    Operation Figure 3-19 Middle Stacker retaining belt 5. Fold the skirting mobile section on the Fine Stacker before folding the conveyor. Not doing so will result in conveyor or skirting assembly damages. 6. Clean the machine of material, dirt, etc. 7.

  • Page 41: Figure 3-20 Fs206T Transport Position

    Operation 15. Lower Reject Stacker using lever E. Make sure the raising system rests on the pin. 16. Fold the Middle Stacker and raise the tail section using levers C, B and A. 17. Set the machine in traction mode and select the radio remote control to load it on the semi- trailer.

  • Page 42: Adjustments

    Adjustments 4 ADJUSTMENTS This chapter describes each part of the Erin Fingerscreener FS206T that may be modified or adjusted to insure and improve the efficiency of the machine. CAUTION! The machine must be turned OFF and locked before inspection or adjustments.

  • Page 43: Figure 4-1 Fingers At Lowest Angle

    Adjustments Screen Box angle FINGERS ANGLE SETTING CHART 10° 13° 16° -1° -4° -7° Grizzly fingers angle 9° 6° 3° -2° -5° -8° Cascade fingers angle 10° 7° 4° Here the Screen Box is at the Figure 4-1 Fingers at lowest angle highest setting Figure 4-2 Fingers at highest angle Rev: 0-3 (international, serial no.

  • Page 44: Figure 4-3 Adjustment Bolts

    Adjustments Figure 4-3 Adjustment bolts Fingers can be changed individually. The following procedure shows how to change Grizzly ™ fingers (top deck): a) Unscrew the nut that holds the finger in place (see figure below). b) Remove the finger (use a punch and a hammer to push finger out from underneath).

  • Page 45: Figure 4-5 Rod Block Installation

    Adjustments Note: Spare Grizzly fingers are usually shipped with a standard nut. This nut must not be ™ used in the Fingerscreener Screen Box. It is not adapted to such operation. Always purchase proper Grizzly™ conical lock washer and nylon lock nut along with Grizzly™...

  • Page 46: Drive Belt

    Adjustments Figure 4-6 Cascade finger removal ™ Figure 4-7 Cascade finger installation ™ 4.1.2 Drive Belt Always make sure there is enough tension in the belt. The Rosta unit will automatically take up the belt tension. If there is not enough tension, increase the belt tension by turning the rod holding the Rosta tensioner.

  • Page 47: Acoustic Warning Signals Verification

    Adjustments 4.3 Acoustic Warning Signals Verification There are two different buzzers on the machine. The first one (prestart) gives a 5-second warning prior to an imminent move of the machinery. The second one is a pulsating auditory signal that is activated as long as tracks move. Make sure that both these warning signals work properly at all time.

  • Page 48: Conveyors

    Adjustments Battery Figure 4-9 Battery Charger 4.5 Conveyors INSTRUCTIONS! Do not over tighten conveyor belt. The Reject Stacker side panels must be folded down prior to fold the Middle Stacker. Never fold the Middle Stacker when the Screen Box is in the 3 highest uptilt settings. Never raise the Screen Box in its 3 highest uptilt settings if the Middle Stacker is folded.
  • Page 49 Adjustments To stretch the conveyor belt • Move back the driven roller by unscrewing adjustment bolts until there is enough tension in the belt. You can judge the tension by touching the belt between the driven roller and the rubber return roller under the conveyor. The belt should be a little slack in that position. If not, the belt is too tight.

  • Page 50: Figure 4-10 Reject Stacker Side Panels

    Adjustments To raise the side panels of the Reject Stacker 1. Make sure that the Middle Stacker is unfolded. 2. Make sure the Screen Box is in the lowest setting. 3. Put the Reject Stacker half way to 3-product position using lever D. The Reject Stacker raising system must be in low position.

  • Page 51: Balancing The Screen Box

    Adjustments 5. Adjust the angle of the Screen Box if required. (Refer to Section 4.1 Screen Box). 6. Make sure that the Reject Stacker skirting is properly positioned. To switch from three to two products (3-product model only) 1. Make sure that the Middle Stacker is unfolded. 2.
  • Page 52 Adjustments The Screen Box may need to be balanced if you add or remove fingers to modify the spacing. The weight of the Screen Box changes which unbalances the shaft assembly. This situation will create excessive vibrations throughout the machine and may even affect the screening by reducing production speed and product quality.
  • Page 53 Adjustments INSTRUCTIONS! Make sure the adjustable counter weights are at the same position on both counter weights (proceed with the same adjustment on both sides of the Screen Box). Improper adjustment may result in a loss of the warranty. To change the throw of the track-type Fingerscreener, the eccentric shaft and the counter weights must be replaced.

  • Page 54: Maintenance

    Maintenance 5 MAINTENANCE This chapter describes all the required maintenance of the Erin Fingerscreener. It is very important to respect the maintenance schedule. By doing so, the machine keeps doing a high quality work. Another advantage of proper maintenance is to reduce part replacement related costs.

  • Page 55: Screen Box Bearings

    Maintenance 5.1 Screen Box Bearings INSTRUCTIONS! Grease the Screen Box bearings. Never use a pneumatic grease gun. For the Screen Box bearings, the following greases are to be used. If other greases than the ones specified below are used, the warranty on the Screen Box bearings no longer applies. Refer to the manufacturers files at the end of this manual for more details.

  • Page 56: Hydraulic System

    Hydraulic oil temperature must not exceed 70° C (158° F). Use Shell Tellus 32 oil. Do not mix different oils. The warranty on new Erin equipment no longer applies if hydraulic oils have been mixed. The oil level must be between ¼ and ¾ of hydraulic tank thermometer window.

  • Page 57: Hydraulic Pumps

    Maintenance 5.2.1 Hydraulic Pumps The hydraulic system is equipped of ball valves for an easier maintenance of hydraulic components. For example, these ball valves are particularly useful when a hydraulic pump needs to be changed. The ball valves must remain open at all time during operation. For safety matters, each ball valve handle has been removed and stored in the electrical panel to avoid unexpected closing of a valve, which would seriously damage the pumps.

  • Page 58: Maintenance Table

    Maintenance CAUTION! Never climb on the machine. Use complementary equipment to reach higher maintenance points if required. 5.4 Maintenance Table INSTRUCTIONS! After the first 50 hours of operation, change hydraulic filters and breather. Then, if filter head gauge indicates near 103 kPa (15 PSI) or is close to the red section before the 200 hours maintenance, replace filters and breather.
  • Page 59 Maintenance Part Action Frequency Clean dirt and waste from all hydraulic components. Pressure wash if necessary. Check the hydraulic oil level. Add some if needed (use Shell Tellus 32). Daily Check hydraulic cooler. Clean with compressed air if necessary. Make sure there is no leakage or damage to the hydraulic system.
  • Page 60 Maintenance Part Action Frequency Check all moving parts and grease if necessary. Monthly Inspect all mechanical parts for defects or wear. Change parts if necessary. If necessary, take bearings off the machine for inspection. Clean Screen Box and grease bearings before installation (every 2 000 hours only). Yearly The Screen Box bearings have a limited lifetime and must be changed after 8 000 hours of work.

  • Page 61: Erin Bolts And Nuts

    Maintenance 5.5 Erin Bolts and Nuts Since Erin Systems is concerned to provide superior quality systems, most of them are mounted with SAE grade five (5) bolts and nuts, except those specified as superior grade. If bolts and nuts of unspecified grades need to be changed, never use a grade inferior to five (5).

  • Page 62: Bolts And Nuts Tables (Si Units)

    Maintenance Min. tightening Max. tightening Unit of Diameter Thread Grade torque torque measurement (inches) 1060 ft-lb ft-lb 0.875 ft-lb 0.875 ft-lb 0.75 ft-lb 0.75 ft-lb 0.625 ft-lb 0.625 ft-lb ft-lb ft-lb 0.375 ft-lb 0.375 ft-lb 0.3125 in.-lb 0.3125 in.-lb 0.25 in.-lb 0.25 in.-lb...
  • Page 63 Maintenance Min. tightening Max. tightening Unit of Diameter Thread Grade torque torque measurement (inches) 1349 1437 1234 1315 0.875 0.875 0.75 0.75 0.625 0.625 0.375 0.375 0.3125 0.3125 0.25 0.25 Rev: 0-3 (international, serial no. 3010) - 5-10 - May 2006...

  • Page 64: Maintenance Prior To Transport

    Maintenance 5.6 Maintenance prior to Transport - Ensure that all doors are closed and latched and that all conveyors are folded. - Fold the Hopper extension panels. - Make sure nothing drags on the road when traveling with the machine. - The machine must be clean of debris, dirt and material before moving it (to maintain its theoretical weight).

  • Page 65: Maintenance Summary

    Maintenance 5.7 Maintenance Summary For each part, an X indicates items that need maintenance. With this information, you can find a particular part and refer to the related sections to know the required maintenance steps. PARTS Screen Box Reject Stacker Middle Stacker Fine Stacker Power Pack...

  • Page 66: Troubleshooting

    Troubleshooting 6 TROUBLESHOOTING This chapter presents the warnings that may be displayed on the controller, as well as solutions to various problems that may occur during operation. 6.1 Controller Warnings Here are the most frequent warning messages. Refer to the table below to know the required actions for each of these warnings.

  • Page 67: Troubleshooting Table

    Troubleshooting 6.2 Troubleshooting Table PROBLEM CAUSE SOLUTION Emergency-stop button is pushed Pull emergency-stop button. The mode switch is in traction Turn the mode switch in screening mode. mode. Low engine oil. Check oil level. Add some if necessary. Check temperature. System needs time to cool down before restarting.
  • Page 68 Troubleshooting PROBLEM CAUSE SOLUTION System needs time to cool down before restarting. (Engine temperature shut- High engine temperature. down is 96° C [205°F] ). Clean radiator and cooler of any dirt. Inspect for any malfunction. Engine stops Check fuse (15A) on relay K2. Replace Fuel pump fuse is burnt.
  • Page 69 Troubleshooting PROBLEM CAUSE SOLUTION Engine is not running. Review starting procedure. Hydraulic lever off. Activate the lever. Screen Box is not running. Not enough power. Increase throttle to 2,400 RPM. Check that hydraulic motor is working. Unbalanced shaft is not working Check the belt and replace if broken or properly.
  • Page 70 Troubleshooting PROBLEM CAUSE SOLUTION The remote stop button is pushed Pull the stop button and turn the key to The machine will not in or the key is off. move, tracks are not activated (continued). Power of the remote battery is Replace the battery of the remote.
  • Page 71 Troubleshooting PROBLEM CAUSE SOLUTION Hydraulic cooler is clogged with Clean cooler of any dirt. Hydraulic oil runs hot dirt. (70 °C [158 °F] and Check fan fuses (20A) on relay K5 and Hydraulic cooler fans are not over). (15A) on relay K6. Replace fuses if working.

  • Page 72: Parts List

    Parts List 7 PARTS LIST 7.1 Return of Parts Since every situation can be different, before returning parts to Erin Systems, please contact us at the nearest Erin facilities or use our toll free number 1-877-703-7977. Erin Systems UK Ltd. (ESUK)

  • Page 74: Suggested Parts List

    Hydraulic Oil 20 litres 42000208 (Shell Tellus 32 Grizzly fingers 24107081 Cascade fingers Erin Screen Box Belt, 3500PTH14M-65 125697 Grizzly finger M20 conical 24104953 lock washer Please note that spare Grizzly™ fingers are shipped with a standard nut. This nut must not be used in the Fingerscreener Screen Box.
  • Page 75 Parts List RECOMMENDED REFERENCE LOCATION ITEM QUANTITY NUMBER Grizzly finger M20 – 1.5 24104954 nylon lock nut Screen Box Bearings 127274 Pillow block bearing 74.6 mm (2 15/16”) 144812 Pillow block bearing 125722 87.3 mm (3 7/16”) Guide rollers 205384 Fine Stacker Belt retaining tightener &...
  • Page 76 Parts List RECOMMENDED REFERENCE LOCATION ITEM QUANTITY NUMBER Guide rollers Same as Fine Stacker Rubber return roller asm. Same as Fine Stacker Idler roller 125714 Reject Stacker Sliding bar UHMW, 50.8 mm x 50.8 mm x 153634 1371.6 mm (2” x 2” x 54”) Sliding bar UHMW, 50.8 mm x 50.8 mm x 125719...

  • Page 77: Mechanical Parts

    Parts List 7.5 Mechanical Parts See following pages. Rev: 0-3 (international, serial no. 3010) - 7-5 - May 2006...
  • Page 78 No Description Drawing number FT26TV000C Screen Box SAB10A0000A-0 Reject Stacker FT26PP000C Power Pack FT26SP000C Main Frame FT26CF000C Fine Stacker SAB40A0000A-0 Exhaust System** SAB20A0000A-0 Catwalk, right side** SAB20A0000M-0 Catwalk, left side** ** Refer to Erin Service Department Serial number 3010 May 2006...
  • Page 80 TRACK-TYPE FINGERSCREENER FS206T: PARTS CATALOG REJECT STACKER Drawing number SAB10A0000A-0 No Description Order number 125716 Tail pulley, 305 mm (12") dia. x 1600 mm (63") lg, 75 mm (2 15/16") shaft, XTH30, XTB30 Tail pulley shaft, 75 mm (2 15/16") x 1.88 m (74 1/8"), SAB10A0061P-0 Rubber skirting SAB10A0204P-0 Pin, SAB10A0370A-0 105961...
  • Page 82 TRACK-TYPE FINGERSCREENER FS206T: PARTS CATALOG FINE STACKER Drawing number FT26CF000C No Description Order number 206108 Coupling guard, FT26CF401P 206109 Steel coupling, 57 mm (2 1/4") shaft, FT26CF701P 125722 Pillow block bearing, 87 mm (3 7/16") dia. 125715 Head pulley, lagged, 305 mm (12") dia. X 1600 mm (63") lg, 87 mm (3 7/16") shaft, XTH35 206110 Head pulley shaft FC01CF221P2, 87 mm (3 7/16") x 2,07 m (81 3/4"), FT26CF221P 206118...
  • Page 84 206131 15 Screen Box cylinder pin, FT26IF001P 206130 16 Screen Box raising system FT26IF000A 206133 17 Pin, 74,6mm x 495mm (2 15/16" x 19 1/2"), FT26SF040A 18 Cylinder guard ** Refer to Erin Service Department Serial number 3010 May 2006...
  • Page 86 Mesh screen (1638 mm (64 1/2") IH, 1117 mm (44") wide, E-6 both edges, type 3) 206159 Screen mesh support rubber 1640 mm (64,562"), FT26GV103N 206160 Mesh tensioner, FT26GV152P 206162 Side shim, FT26GV104P ** Refer to Erin Service Department Serial number 3010 May 2006...
  • Page 88 TRACK-TYPE FINGERSCREENER FS206T: PARTS CATALOG SCREEN BOX Drawing number FT26TV000C No Description Order number 206077 Foldable side plate extensions, motor side, FT26SV400A Foldable hoper extension, FT26SV500A2 206182 Rubber curtain, FT26TV303P 24107081 Grizzly finger 24109223** Grizzly cross channel ** 24106076 Grizzly finger nylon lock nut, M20 x 1.5, Metric grade 10.9 24104953 Grizzly finger conical lock washer, M20 206097...
  • Page 89 37 Hopper door, motor side, FT26SV030A 206115 38 Side plate extensions, motor side, FT26BV080A 24109279 39 Anti-vibration rubber units, AB-50-2 206183 40 Foldable side plate extension, FT26SV600A * Not shown on drawing ** Refer to Erin Service Department Serial number 3010 May 2006...
  • Page 91 TRACK-TYPE FINGERSCREENER FS206T: PARTS CATALOG POWER PACK Drawing number FT26PP000C Note : some parts may vary from drawing. Please contact the Erin Service Department before ordering (ref. SAB40A0000A) No Description Order number 206161 Top panel #1, FT26PC050A 206164 Guard, FT26PP005P...
  • Page 92 35 Radiator damper, 315-211 S-N * 24106712 143769 36 Right door, FT26PP100M 206173 37 Right door handle assembly 143765 38 Front right panel, FT26PP040A* 24204922 39 Filter unit assembly, SP120-NAGN1* * Not shown on drawing Serial number 3010 May 2006...

  • Page 94: Electrical Parts

    Parts List 7.6 Electrical Parts See following pages. Rev: 0-3 (international, serial no. 3010) - 7-6 - May 2006...
  • Page 95 TRACK-TYPE FINGERSCREENER FS206T: PARTS CATALOG ELECTRICAL SYSTEM Drawing number FS206T_ELEC_SAB_TRUCKING_060315 Description Order number 200232 Remote control, Hetronic (battery charger, transmitter and receiver) 200455 Starter relay 24059 CH 124445 Emergency boxes 120047 Emergency buttons 204546 Emergency buttons body/contacts (NC) 204919 Operation selector key switch, 3P ZB2BG3 204643 Body/contact for engine key switch, (NO/NC) T-M 204641...

  • Page 97: Hydraulic Parts

    Parts List 7.7 Hydraulic Parts See following pages. Rev: 0-3 (international, serial no. 3010) - 7-7 - May 2006...
  • Page 98 TRACK-TYPE FINGERSCREENER FS206T: PARTS CATALOG HYDRAULIC SYSTEM Drawing number FS206T_DIAGRAM_2PROD_SPECIAL_030812 No Description Order number 24205289 Hydraulic cooler MFR-60-2-4A-60 Thermal Transfer 24204922 Hydraulic filter head SP120-NAGN1 LHA 24205202 Hydraulic filter head SP60-NAGN1 LHA 201182 Ball valve 1 1/4" 201190 Hydraulic filter SEH-20 32 mm (1 1/4") - 100 LHA 24204496 Ball valve 1 1/2"...
  • Page 99 41 Relief valve RV-4 (Middle Stacker) 200243 42 Ckeck valve, LT-50-OW (with hole) 24204694 43 Hydraulic tank end cap adapter** 135777 44 Hydraulic thermometer** * Not shown on the diagram ** Refer to the Erin service departement Serial number 3010 May 2006...

  • Page 101: Manufacturers' Specifications

    Parts List 7.8 Manufacturers’ Specifications Included in that section or supplied with the machine: Caterpillar engine parts manual. Caterpillar engine operation and maintenance manual. Remote control manual. Recommended lubricants specifications. Trackline Operation Manual Rev: 0-3 (international, serial no. 3010) - 7-8 - May 2006...
  • Page 121 Operation Manual The information contained in this publication covers Track Frames of the following Types: VZ2134P Identification numbers 01-2003 and Upwards I N D E X Page General Description Pre-Operation Checks Lubrication Maintenance Gear Box Track adjustment Lubrication chart Warranty Statement...
  • Page 122 GENERAL DESCRIPTION The Track Frame Assemblies covered in this publication comprise 5 main components: A steel frame or pressing onto which all other components are mounted. The weight of the machine which is to be carried by these assemblies, must be distributed along the length of the frames. Drive Assembly: This is a Planetary Gearbox, mounted at the rear of the frame, which is driven by a hydraulic motor.
  • Page 123 PRE-OPERATION CHECKS Before using these frames for the first time, the following checks should be made: Check the level of oil in the gearbox (see Maintenance) and fill/top up if necessary. Check that the adjustment of the track is correct (see Maintenance) LUBRIFICATION GEARBOX Please Note: Gearboxes are shipped from the factory WITHOUT lubricant...
  • Page 124 Maintenance TRACK ADJUSTMENT Check if the track is correctly adjusted. As the track wears, it will become slack, and should checked daily. To establish if the track requires adjustment, move the machine, a few metres, backwards and forwards on level ground, in a straight line (do not slew). This enables the track to adopt its natural degree of tension.
  • Page 125 To increase track tension: Ensure the grease fitting is tight, using a 22 mm socket or ring spanner. Using the special grease gun adapter (M1442), fitted to a standard grease gun, filled with the correct grease, pump the track out to the correct adjustment.
  • Page 126 MAINTENANCE Under normal operating circumstances, no routine maintenance is required, except routine oil checks and oil changes. As recommended in this manual, unusual operating characteristics, such as noise or overheat, should indicate further investigation. After the first 50 working hours, check the tightness of the bolts in the gearbox.
  • Page 127 Clean the area around both plugs, to remove any loose debris. Remove both plugs and allow to drain. More effective draining will occur, if this operation is undertaken when the oil is hot. Do not move the machine, except to re-position the plug holes for re- filling, without oil in the gearboxes.
  • Page 128 BOTTOM ROLLERS and IDLERS These components are lubricated at the time of manufacture and are termed “lubricated for life”. No servicing is therefore required. If however an oil leak is detected on any of these components, an exchange unit should be fitted before using the machine again.
  • Page 129 LUBRICATION Gearbox and lubrication Transmital Bonfiglioli Gear oil should conform to the following specifications: MIL-L-2105 API GL5 Grade 80W/90 Examples of oil to these specification are: Texaco Geartex EP-B 80W/90 Century Oils BOA 80W/90 All leading lubricating oil suppliers offer equivalents Track Adjustment A good quality All Purpose grease should be used, e.g.
  • Page 130 WARRANTY All parts, and components supplied by Trackline (International) Ltd. in connection with any products or services, are supplied in accordance with the terms set out in the standard terms and conditions of sale. The Company shall endeavour to ensure that all products are manufactured to the highest standards of the industry and carry a 15 month warranty from the date of invoice.
  • Page 131 7C 13 3 B 31 C 142 H6 HU VS - MH HYDROMATIK A2FE 125 61W PZL100 MT713C033 23/06/2006...
  • Page 132 Prodotto tipo / Product type: Cignani 26/05/2004 Lista ricambi n°: Comp./Sign.: Data/Date: Sostituisce il/Replacing: Da matr./From serial nbr: Spare part list No.: 7 13 C 3 B 31 C 142 H6 HU VS rev.0................1.63900243B Sostituito dal/Replaced by: A matricola/To serial nbr: (7 13 C 3 B 31 C 142 H6 HU VS) ..........
  • Page 133 Prodotto tipo / Product type: Cignani 26/05/2004 Lista ricambi n°: Comp./Sign.: Data/Date: Sostituisce il/Replacing: Da matr./From serial nbr: Spare part list No.: 7 13 C 3 B 31 C 142 H6 HU VS rev.0................1.63900243B Sostituito dal/Replaced by: A matricola/To serial nbr: (7 13 C 3 B 31 C 142 H6 HU VS) ..........
  • Page 134 Rexroth Bosch Group Mobile Hydraulics Product Unit Spare parts list Axial Piston Units Part No.: R909420292 Designation: A2FE125/61W-VZL100 Drawing no.: R909702540 Pos. Part No. Designation Quantity R902031615 ROTARY GROUP 1 ST R902042335 HOUSING 1 ST R909419211 PORT PLATE 1 ST R909084163 CYLINDER PIN 1 ST...
  • Page 135 Rexroth Bosch Group Mobile Hydraulics Product Unit Spare parts list Axial Piston Units Part No.: R909420292 Designation: A2FE125/61W-VZL100 Drawing no.: R909702540 L = Assembly group D = Sealing element Page: 2 Date: 03.08.2004 Status of version: 3/2004 Brueninghaus Hydromatik GmbH, Werk Elchingen, Glockeraustraße 2, D-89275 Elchingen...
  • Page 136 Rexroth Bosch Group Mobile Hydraulics Product Unit Spare parts list Axial Piston Units Part No.: R902031615 Designation: ROTARY GROUP Drawing no.: R902028914 Pos. Part No. Designation Quantity R902027407 ROTARY GROUP, HYDR. SECTION 1 ST R902030596 DRIVE SHAFT WITH BEARING ASSY 1 ST R909409482 COVER...
  • Page 137 Rexroth Bosch Group Mobile Hydraulics Product Unit Spare parts list Axial Piston Units Part No.: R902031615 Designation: ROTARY GROUP Drawing no.: R902028914 L = Assembly group D = Sealing element Page: 4 Date: 03.08.2004 Status of version: 3/2004 Brueninghaus Hydromatik GmbH, Werk Elchingen, Glockeraustraße 2, D-89275 Elchingen...
  • Page 138 Rexroth Bosch Group Mobile Hydraulics Product Unit Spare parts list Axial Piston Units Part No.: R902027407 Designation: ROTARY GROUP, HYDR. SECTION Drawing no.: R902027408 Pos. Part No. Designation Quantity R909421310 CYLINDER 1 ST R909650836 CONTROL PLATE 1 ST R902027352 CENTER PIN 1 ST R902031679 PISTON WITH PISTON RINGS...
  • Page 139 Rexroth Bosch Group Mobile Hydraulics Product Unit Spare parts list Axial Piston Units Part No.: R902027407 Designation: ROTARY GROUP, HYDR. SECTION Drawing no.: R902027408 L = Assembly group D = Sealing element Page: 6 Date: 03.08.2004 Status of version: 3/2004 Brueninghaus Hydromatik GmbH, Werk Elchingen, Glockeraustraße 2, D-89275 Elchingen...
  • Page 140 Rexroth Bosch Group Mobile Hydraulics Product Unit Spare parts list Axial Piston Units Part No.: R902031679 Designation: PISTON WITH PISTON RINGS Drawing no.: R902021888 Pos. Part No. Designation Quantity R902028625 PISTON 1 ST R909831892 STEEL SEALING RING 2 ST L = Assembly group D = Sealing element Page: 7 Date: 03.08.2004...
  • Page 141 Rexroth Bosch Group Mobile Hydraulics Product Unit Spare parts list Axial Piston Units Part No.: R902031679 Designation: PISTON WITH PISTON RINGS Drawing no.: R902021888 L = Assembly group D = Sealing element Page: 8 Date: 03.08.2004 Status of version: 3/2004 Brueninghaus Hydromatik GmbH, Werk Elchingen, Glockeraustraße 2, D-89275 Elchingen...
  • Page 142 Rexroth Bosch Group Mobile Hydraulics Product Unit Spare parts list Axial Piston Units Part No.: R902030596 Designation: DRIVE SHAFT WITH BEARING ASSY Drawing no.: R902027405 Pos. Part No. Designation Quantity R902028923 DRIVE SHAFT 1 ST R909430091 BEARING RING 1 ST R902027403 BACK-UP PLATE 1 ST...
  • Page 143 Rexroth Bosch Group Mobile Hydraulics Product Unit Spare parts list Axial Piston Units Part No.: R902030596 Designation: DRIVE SHAFT WITH BEARING ASSY Drawing no.: R902027405 L = Assembly group D = Sealing element Page: 10 Date: 03.08.2004 Status of version: 3/2004 Brueninghaus Hydromatik GmbH, Werk Elchingen, Glockeraustraße 2, D-89275 Elchingen...
  • Page 144 Rexroth Bosch Group Mobile Hydraulics Product Unit Spare parts list Axial Piston Units Part No.: R902027403 Designation: BACK-UP PLATE Pos. Part No. Designation Quantity R909921494 BACK-UP PLATE 1 ST R909921493 BACK-UP PLATE 1 ST R909921492 BACK-UP PLATE 1 ST R909921491 BACK-UP PLATE 1 ST R909921490...
  • Page 145 Rexroth Bosch Group Mobile Hydraulics Product Unit Spare parts list Axial Piston Units Part No.: R902014486 Designation: LOCKING SCREW Pos. Part No. Designation Quantity R909156651 LOCKING SCREW 1 ST R909153815 LOCKING SCREW 1 ST R909156654 LOCKING SCREW 1 ST R909151694 LOCKING SCREW 1 ST R909157618...
  • Page 146 Rexroth Bosch Group Mobile Hydraulics Product Unit Spare parts list Axial Piston Units Part No.: R902002219 Designation: DICHTSATZ KOMPL. A2FM/O 107;125/61 Pos. Part No. Designation Quantity R909831178 SHAFT SEAL RING 1 ST R909086636 O-RING 1 ST R909154986 O-RING 1 ST R909087891 O-RING 2 ST...
  • Page 147 ERIN SYSTEMS (PREMIERTECH) VZ2134P PARTS LIST ITEM NO. PART NO. DESCRIPTION Z2134RH TRACK FRAME R.H. (Converted Z1995) Z2134LH TRACK FRAME L.H. (Converted Z1995) M1507 GEARBOX/MOTOR COMPLETE M1507/G HYDRAULIC GEARBOX HYDRAULIC MOTOR 125cc M1507/M M20100HTB GEARBOX MOUNTING BOLT M20HDSW GEARBOX MOUNTING SPRING WASHER...

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