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TH-G Series Brushless DC Motor Driver
User's Manual
Applicable product model：
TH-G048DC200X-WHO TH-G048DC201X-WHO
TH-G048DC300X-WHO TH-G048DC301X-WHO
TH-G048DC400X-WHO TH-G048DC401X-WHO
TH-G048DC600-WHO
TH-G072DC300X-WHO TH-G072DC301X-WHO
TH-G072DC450X-WHO TH-G072DC451X-WHO
TH-G072DC600X-WHO TH-G072DC601X-WHO
TH-G072DC800X-WHO TH-G072DC801X-WHO
TH-G072DC100-WHO
TH-G072DC120E-WHO TH-G072DC121E-WHO
TH-G048DC601-WHO
TH-G072DC101-WHO
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Table of Contents
Summary of Contents for Spark Motors TH-G Series
- Page 1 TH-G Series Brushless DC Motor Driver User’s Manual Applicable product model： TH-G048DC200X-WHO TH-G048DC201X-WHO TH-G048DC300X-WHO TH-G048DC301X-WHO TH-G048DC400X-WHO TH-G048DC401X-WHO TH-G048DC600-WHO TH-G048DC601-WHO TH-G072DC300X-WHO TH-G072DC301X-WHO TH-G072DC450X-WHO TH-G072DC451X-WHO TH-G072DC600X-WHO TH-G072DC601X-WHO TH-G072DC800X-WHO TH-G072DC801X-WHO TH-G072DC100-WHO TH-G072DC101-WHO TH-G072DC120E-WHO TH-G072DC121E-WHO...
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Page 2: Table Of Contents
Contents Chapter One Summary ........... 。 。 。 。 Chapter Two Main Features and Specifications ..。 。 。 。 2.1 Basic Functions ..............3 2.2 Features ..................5 2.3 Specifictions ................6 2.4 Models ..................7 Chapter Three Installation Method ............. 8 3.1 Install Controller .............. -
Page 3: Chapter One Summary
Before using the Changhzou Spark Motors controller, please read this manual in detail, which will help you to install and use the Changhzou Spark Motors controller correctly. If you have any problems with using, please contact us at the last page of this document. -
Page 4: Chapter Two Main Features And Specifications
Chapter Two Main Features and Specifications 2.1 Basic Functions (1) Fault detection and protection. It can identify faults via twinkling code. (2) Battery voltage real-time monitoring. It will stop work when battery voltage is higher or lower. (3) Built in current detection and over current protection. (4) The controller is equipped with temperature measurement and protection functions. - Page 5 (9) 3 switch inputs. Connect to GND for valid signal. The default is the pedal safety switch input (to be configured via the customer software), the brake switch input and the reversing switch input. (10) Three 0-5V analog inputs. The default is the pedal analog signal input, the brake analog signal input and the motor temperature sensor analog signal input.
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Page 6: Features
TH-G Series Brushless Dc Motor Driver User’s Manual TH-G Series Brushless Dc Motor Driver User’s Manual Version 3.3 Jan,2016 Version 3.3 Jan,2016 2.2 Features (1) Designed for electric motorcycles and electric scooters (2) Powerful and intelligent microprocessor (3) High-speed low-loss synchronous rectification PWM modulation... -
Page 7: Specifictions
TH-G Series Brushless Dc Motor Driver User’s Manual TH-G Series Brushless Dc Motor Driver User’s Manual Version 3.3 Jan,2016 Version 3.3 Jan,2016 (16) The brake switch is used to control the regenerative braking (17) 0-5V brake signal is used to control regenerative braking... - Page 8 TH-G Series Brushless Dc Motor Driver User’s Manual TH-G Series Brushless Dc Motor Driver User’s Manual Version 3.3 Jan,2016 Version 3.3 Jan,2016 (8) Brake analog signal and throttle signal input: 0-5V. Using three wire resistance type pedal to produce 0-5V signal...
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Page 9: Chapter Three Installation Method
TH-G Series Brushless Dc Motor Driver User’s Manual TH-G Series Brushless Dc Motor Driver User’s Manual Version 3.3 Jan,2016 Version 3.3 Jan,2016 Chapter Three Installation Method 3.1 Install Controller The installation position of the controller can be arbitrary, but the controller should be kept clean and dry. - Page 10 TH-G Series Brushless Dc Motor Driver User’s Manual TH-G Series Brushless Dc Motor Driver User’s Manual Version 3.3 Jan,2016 Version 3.3 Jan,2016 Height: 62mm Figure 1:TH-G mounting hole size (Unit:mm)
- Page 11 TH-G Series Brushless Dc Motor Driver User’s Manual TH-G Series Brushless Dc Motor Driver User’s Manual Version 3.3 Jan,2016 Version 3.3 Jan,2016 Height: 62MM Figure 2:TH-G mounting hole size (Unit:MM)
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Page 12: Line Connection
TH-G Series Brushless Dc Motor Driver User’s Manual TH-G Series Brushless Dc Motor Driver User’s Manual Version 3.3 Jan,2016 Version 3.3 Jan,2016 3.2 Line Connection Five metal strips and a rugged connector(J2) provide the connection environment for battery, motor and controller signals. - Page 13 TH-G Series Brushless Dc Motor Driver User’s Manual TH-G Series Brushless Dc Motor Driver User’s Manual Version 3.3 Jan,2016 Version 3.3 Jan,2016 J2 Pin definition: 1. PWR: Controller power supply (input) 2. RTN: Signal return, or power supply return 3. RTN: Signal return 4.
- Page 14 TH-G Series Brushless Dc Motor Driver User’s Manual TH-G Series Brushless Dc Motor Driver User’s Manual Version 3.3 Jan,2016 Version 3.3 Jan,2016 Figure 5: TH-G controller standard wiring. 3.3 Communication Port Figure 6: RS232 Interface A RS232 port is provided to communicate with host computer for calibration and configuration.
- Page 15 TH-G Series Brushless Dc Motor Driver User’s Manual TH-G Series Brushless Dc Motor Driver User’s Manual Version 3.3 Jan,2016 Version 3.3 Jan,2016 3.The fault code will be detected automatically at restart. 4.With the brake switch open, select a direction and operate the throttle.
- Page 16 TH-G Series Brushless Dc Motor Driver User’s Manual TH-G Series Brushless Dc Motor Driver User’s Manual Version 3.3 Jan,2016 Version 3.3 Jan,2016 Chapter 4 Maintenance There are no user-serviceable parts inside the controllers. Do not attempt to open the controller. Or will void warranty. However, cleaning the controller exterior periodically should be necessary.
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Page 17: Configuration
Use straight through RS232 cable or USB converter provided Changhzou Spark Motors to connect to a host computer. Provide >+18V to PWR （ for a 24V controller, provide >+8V ） . Wire power supply return(supply negative) to any RTN pin. - Page 18 TH-G Series Brushless Dc Motor Driver User’s Manual TH-G Series Brushless Dc Motor Driver User’s Manual Version 3.3 Jan,2016 Version 3.3 Jan,2016 * *** Low voltage error 1. The controller will clear after 5 seconds if battery volts return to normal.
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Page 19: Contact Us
TH-G Series Brushless Dc Motor Driver User’s Manual TH-G Series Brushless Dc Motor Driver User’s Manual Version 3.3 Jan,2016 Version 3.3 Jan,2016 **** ** Hall sensor error 1. incorrect or loose wiring or a damaged Hall sensor. 2. Also be caused by incorrect hall angle configuration (60 degree or 120 degree). - Page 20 TH-G Series Brushless Dc Motor Driver User’s Manual TH-G Series Brushless Dc Motor Driver User’s Manual Version 3.3 Jan,2016 Version 3.3 Jan,2016...
- Page 21 TH-G Series Brushless Dc Motor Driver User’s Manual TH-G Series Brushless Dc Motor Driver User’s Manual Version 3.3 Jan,2016 Version 3.3 Jan,2016...
- Page 22 TH-G Series Brushless Dc Motor Driver User’s Manual TH-G Series Brushless Dc Motor Driver User’s Manual Version 3.3 Jan,2016 Version 3.3 Jan,2016...
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