Cibes Lift A4000 Operating And Maintenance Instructions Manual
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Cibes Lift A4000 Operating And Maintenance Instructions Manual

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Platform lift
A4000-A5000-A7000
Operating and maintenance instructions
Cibes Lift AB, Utmarksv 13, 802 91 Gävle Tel: +46 26-17 14 00, Fax: +46 26-17 14 02
E-mail:
techsupport@cibeslift.com
Web:
http://www.cibeslift.com
Rev O1112a_GB Copy from original issue EN

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  • Page 1 Platform lift A4000-A5000-A7000 Operating and maintenance instructions Cibes Lift AB, Utmarksv 13, 802 91 Gävle Tel: +46 26-17 14 00, Fax: +46 26-17 14 02 E-mail: techsupport@cibeslift.com Web: http://www.cibeslift.com Rev O1112a_GB Copy from original issue EN...

  • Page 2: Table Of Contents

    Table of contents Safety instructions ..................... 4 General ........................6 Prohibited use ......................6 Safety actions prior to working on the platform lift ..........6 1.3.1 Only with work in the lift shaft ................7 Risk of crushing ...................... 9 Frequency converter ....................
  • Page 3 6.2.2 Visual inspection of drive nut ................45 6.2.3 Drive unit ............Fel! Bokmärket är inte definierat. Shaft ........................47 Electrical compartment ..................49 Platform lift ......................49 Code compliance ...................... 51 Directive and Standards ..................51 Marking......................... 51 Technical specification ..................... 52 Platform Lift A 5000 and A 7000 ................
  • Page 4 Foreword Your platform lift system has been designed, manufactured and installed to the latest European Standards. The purpose of this manual is to:  Give you an insight into how your platform lift and its control system operates.  Outline the included safety features. ...
  • Page 5 First Aide arrangements. Refer to Risk Assessment No. Cibes Lift/A5000/01. Safety Procedures It is recommended that the building occupier ensures at least two permanently-based members of staff receive instruction in the correct method of platform lift operation and emergency procedure.

  • Page 6: Safety Instructions

    2. Switch off the lift unit’s main power switch and place a warning sign prominently at each platform lift entrance advising of work in progress. Refer to Risk Assessment No. Cibes Lift/A5000/04.

  • Page 7: Only With Work In The Lift Shaft

    Pit prop is extended, the safety circuit is off and the lower door is unlocked with the help of lock opening wire item 4. Refer to Risk Assessment No Cibes Lift/A5000/05.
  • Page 8 Fig. 5000_Op_02.wmf Figure 2 Manoeuvring the pit prop Item Description Item Description Pit prop 's electrical connector 4 Lock opening wire Pit prop Handle to unlock the bottom door and manoeuvre the pit prop Wire Table 2...

  • Page 9: Risk Of Crushing

    20 minutes in order for the capacitors to discharge and prevent service personnel from being injured by live components. Refer to Risk Assessment No. Cibes Lift/A5000/04. HAZARD OF FALLING INTO THE LIFTWAY - MOVE THE PLATFORM TO THE LANDING LEVEL - IF THIS IS NOT...

  • Page 10: Operating Instructions

    Operating instructions Operation of the platform lift 2.1.1 Control panel The platform is equipped with a handle and a control panel with large, easy to use control buttons. On the control panel there is: an alarm button, see Figure 3 item 3, an emergency stop button, item 4, and directional landing buttons, item 1.

  • Page 11: Emergency Situation

    Emergency situation 2.2.1 Emergency signal and telephone In order for a trapped person to be able to call for help with an operating failure, the lift is equipped with an emergency signal device. When the alarm button is pressed in the emergency signal sounds.

  • Page 12: Manual Lowering Or Raising

    Fig 5000_OP_21.ai Figure 4 Charge alarm card Item Description Item Description Reset button Jumper in position A or B Table 4 2.2.2 Manual lowering or raising If the platform lift should stop and not restart, the platform can be manually lowered or lifted by using a manual crank.
  • Page 13 Carry out fault finding in accordance with section 4 and then manual lowering or raising according to section 2.2.2. Refer to Risk Assessment No. Cibes Lift/A5000/06. Emergency release the door according to the following: 1. Switch off the power in accordance with section 1.3.
  • Page 14 Figure 6 Emergency opening of the lift door Item Description Plug, emergency opening Table 6 Emergency opening from inside the shaft enclosure Do not enter the lift shaft without extending the pit prop. Refer to Risk Assessment No. Cibes Lift/A5000/06.

  • Page 15: Design And Configuration

    Note! Wire for the emergency handle is rest manually. NOTE! That the safety support must always be in extended position when working and servicing underneath the platform. Refer to Risk Assessment No. Cibes Lift/A5000/06. Fig. 5000_Op_04.wmf Figure 7 Emergency handle Design and configuration Configuration The platform lift is accessible in several variations, with up to six landings.
  • Page 16 Fig. 5000_Op_05.wmf Figure 8 Two landings Item Description Item Description Upper landing gate, through Single entry entry Through entry Half front, adjacent entry Half front Adjacent entry Table 7...
  • Page 17 Fig. 5000_Op_06.wmf Figure 9 Three landings Item Description Item Description Through entry Adjacent, through entry Through entry, 3 floor Adjacent entry, 3 floor passage Table 8...
  • Page 18 Fig. 5000_Op_07.wmf Figure 10 Up to six landings Item Description 1100 mm high gate, upper landing Single entry, 3 landings Table 9...

  • Page 19: Platform Lift Shaft And Shaft Walls

    Platform lift shaft and shaft walls The shaft is constructed from modular panels, which can be supplied as standard steel panels or toughened laminated glass. The steel panels offer sound resistance as they are made from steel faced, cellular plastic. The “tongue and groove” edges ensure a totally smooth surface on the inside and outside of the shaft enclosure.

  • Page 20: Shield Wall Dismounting And Mounting

    60 mm in from the edge. When the lift has a travel height greater than 6 metres the middle shield wall panel must also be screwed into position. Cross Refer to Risk Assessment No. Cibes Lift/A5000/06. 60 mm Push...

  • Page 21: Doors And Gates

    Doors and gates The doors or gates are single panel doors and have full doors or gates, see Figure 13 and Figure 14. The doors have a clear opening of 900 mm and the full fronts have a free entrance height of 2,000 mm.

  • Page 22: Locking The Lift

    Fig. 5000_Op_09.wmf Figure 14 Full fronts Item Description Door, short side, type A1 or type EI60 Door, short side, type AL3 Door, long side, type AL4 Fire-resistant Table 12 3.3.1 Locking the lift As an optional extra, the platform lift can be supplied with various locking alternatives. Alt.1 A spring-back key power switch replaces the Call-button.

  • Page 23: Automatic Door Power Opener

    Guide rail Table 13 Overload protection Cibes Lift A5000 is equipped with overload protection (according to PrEn81-41 3.1.7 Load Control). When checking the overload protection both dynamic and static testing are to be performed. The dynamic test must be 10% over the rated load, i.e. 40 kg. Load the platform with 440 kg and test operate, the lift must then work satisfactorily.

  • Page 24: Lighting

    load on the platform has been reduced. When testing the overload protection both dynamic and static testing are to be performed. The dynamic test must be 10% over the rated load, i.e. 40 kg. Load the platform with 440 kg and test operate, the lift must then work satisfactorily.
  • Page 25 Electrical compartment for electrical emergency lowering (optional equipment). Figure 16 Electrical compartment, upper section Item Description Item Description Charge alarm card Transformer Reset button alarm Fuses Operation button - up /down Power switch / motor cut-out Shift - normal / emergency lowering Brake release button Operation button - emergency Mains filter...

  • Page 26: Control System

    Control system The lift is fitted with a micro computer-based control system. The system consists of a master node and a number of door nodes. The master node is positioned on the platform behind the locked service panel. There is one door node in each door. The door nodes control what the doors do, for example, opening and closing of the lock, control of door contact, when the lift is called etc.
  • Page 27 RESET IC11 IC13 C22 J1 IC19 Fig 5000_Op_22.wmf Figure 17 The master node Item Description Item Description Connection of safety circuit Connection from control panel DIP-switch for setting the master LED for the master node node Reset master node LED for floors 1 to 6 Connections for additional Connection from pulse transducer equipment, e.g.

  • Page 28: Fault Finding

    Fault finding If the lift does not work check the following: Check first that supply voltage is present. That the pit prop in the emergency stop on the panel and in the bottom of the shaft has not been affected, that the bottom of the shaft has not been activated and that all doors are closed.

  • Page 29: Fault Indications

    Fault indications If a fault occurs in the control system the LED display a fault code and it is always a flashing LED when there is a fault. ● ○ ○ ☼ ○ ○ ○ ☼ ● ○ ○ ○ ○ ○ Figure 20 LED M is lit and LED 3 is flashing: Figure 21 LED M is flashing and LED 1 is the door node on floor 3 is not responding.

  • Page 30: Fault Finding In The Control System

    Fault finding in the control system The solenoid does not draw back the latch bolt Check the landing level contact, it is very important that both parts of the contact are adjusted according to Figure 30. Check that they are aligned with each other, which is very important for the lift's function.
  • Page 31 the two slots on landing level contact and 0 V DC on the door node (terminal 13), see the wiring diagram for more information. The latch bolt is drawn back but releases after 4 seconds The auxiliary contact in the door lock does not make and this causes the latch bolt to release after 4 seconds.

  • Page 32: Checking And Adjusting The Concealed Door Circuit

    When the resistance is approximately 120 ohm, check the continuity of the CAN-bus circuit, both the white and the brown wires in the screened cable. Before measuring, pull out the connector to the shaft cable. Pull out the connectors on the shaft cable, otherwise the measurement will be incorrect.
  • Page 33 Fig. 5000_7000_Op_24.wmf Figure 32 Switch and hinge axle in the concealed door circuit Item Description Item Description Door Switch Hinge axle Table 18 Fig. 5000_7000_Op_25.wmf Figure 33 Placement of the switch and hinge axle Item Description Item Description Switch Hinge axle Stop screw Table 19...

  • Page 34: Setting Up The Nodes

    Setting up the nodes Warning During this work it is necessary to operate the lift without the service hatch fitted. There is a risk for serious crush injures in towards the machine room, as the lift can be operated, in spite of the service hatch being removed on the platform.

  • Page 35: School Locking

    OFF ON 1. Not used 2. School locking 3. Impulse operation 4. Frequency converter/direct start 5. Smart card 6. Installation mode 7. Programming mode Fig 5000_Op_24.wmf Figure 34 Setting of master node Item Description Item Description DIP-switch Programming Reset button Installation mode LED:s Normal mode...

  • Page 36: Frequency Converter/Direct Start

    5.1.3 Frequency converter/direct start If the lift is equipped with a frequency converter, switch 4 must be in OFF position. If the lift has direct start, switch 4 must be in ON position, see also section 5.2. OFF ON Figure 36. Setting of DIP-switch for lift with frequency converter/direct start 5.1.4 Smart card If the lift is equipped with a smart card, switch 5 must be in ON position.

  • Page 37: Programming

     Stopping distance downwards. The number of pulses at which the motor stops before the floor below. 5.2.1 Programming Fig 5000_Op_23.wmf Figure 39 Buttons for setting when programming Item Description Item Description Alarm button Floor button 1 Floor button 0 Floor button 2 Table 21...
  • Page 38 1. To access the various parameters put the DIP-switches 6 and 7 into ON position on the master node. Press in the reset button on the master node, see Figure 17. 2. Press the alarm button to access the programming position. LED M is lit. ●...
  • Page 39 4. Set the required value using the floor buttons. Floor button 1 increases the value and button 0 reduces the value. Set value is displayed in binary form. 5. See Table 22 to set the correct value. School locking time and alarm can be set in stages of 4 seconds.

  • Page 40: Setting Of Door Nodes

    Setting of door nodes 5.3.1 Identity In order to give each door node (landing) an identity, the DIP-switches 1 (1), 2 (2), and 3 (3) are set in different positions according to the alternatives below. This applies to all types of doors. NOTE! To confirm new settings, power to the lift must be disconnected.

  • Page 41: Slave Doors

    5.3.3 Slave doors 5.3.3.1 Main door If there are two or three doors on the same floor the door node must be set at the main door and the slave door. For doors with a slave door, switch 6 (6) must be in ON position, see Figure 48. Fig.
  • Page 42 Slave door 2 is set by putting switch 4 (4) and switch 6 (6) into ON position, see Figure 51. Fig. 5000_7000_Op_09.wmf Figure 51 Slave door 2 Fig. 5000_7000_Op_10.wmf Figure 52 DIP-switch door node NOTE! A jumper is always used with CAN-terminator J1 on the final (top) door node.
  • Page 43 RELAY 2 RELAY 1 IC 9 IC 10 Fig. 5000_7000_Ass_103.wmf Figure 53 The door node Description The strap is connected here on the last door node Ding-Dong Shaft cable The red cable on the Ding-Dong should be connected to the uppermost pin Table 23...

  • Page 44: Maintenance

    5. Check the lubrication sponge for wear and flexibility. If the sponge is worn, replace it with an equivalent sponge or order a new sponge from Cibes Lift AB. 6. Fill the oil container. The container holds 0.4 litres. Lubrication oil is to be Omega SAE20 or equivalent (transmission oil with reinforced adhesiveness).

  • Page 45: Visual Inspection Of Drive Nut

    Fig. 5000_Op_13.dwg Figure 54 The machinery behind the platform lift's access (service) panel Item Description Item Description Lift nut Motor Limit switch for mechanical Oil container for screw overload protection lubrication Drive belt Lubricating sponge Motor fixing bolt Nut wear sensor switch Tension adjustment bolt Mechanical overload lever Safety nut, flange...

  • Page 46: Drive Unit

    on plate. See Figure 55. Check that the switch breaks. A check is made using the gauge supplied with the lift. Fig. 5000_7000_Op_18.wmf Figure 55 Distance for drive nut 6.2.3 Drive unit Check the drive unit does not have excessive “free run”: WARNING! Read the safety regulations in sections 1.3 and 1.4.

  • Page 47: Shaft

    6.2.3.1 Adjustment of the brake motor Check the air gap (dimension A) between the brake spool Figure 56 item. 3 and the movable plate item. 2 (the air gap increases due to wear). When the air gap is 0.5 mm reconditioning is required (see instructions that accompany the motor).
  • Page 48 8. Check that the latch bolts easily engage when locking the doors 9. Check the play when the door is shut. If the play is too large, there is a risk of the door contact not making. If the play is too little, the locking mechanism will not be correct. If necessary, adjust the striking plate see Figure 57.

  • Page 49: Electrical Compartment

    Electrical compartment 1. The electrical compartment's accumulator should be replaced every 3 years. 2. On lifts with electrical emergency lowering, change the accumulator every 3 years. 3. Check and if necessary adjust the lock opening wire and the wire to control the pit prop. 4.
  • Page 50 Figure 58 Position of sensitive edges Item Description Door frame Sensitive edge Safety edge Door leaf Table 27...

  • Page 51: Code Compliance

    Type designation Date of manufacture Manufacturing number Table 28 Made by Cibes Lift AB Utmarksvägen 13, 802 91 Gävle Sweden Figure 60 The lift’s rating plate The service number/service company can may be stated on the distributor sign (The uppermost...

  • Page 52: Technical Specification

    Technical specification Platform Lift A 5000 and A 7000 Rated load 5 persons or maximum 400 kg Rated speed 9 m/min (0.15 m/s) Travel height Max. 13 m No. of landings 2 – 6 Platform size 1467 x 1004 mm, or 1467 x 1104 mm. Clear opening width 900 mm Clear opening, height...

  • Page 53: Special Tools

    Platform lift has an estimated life span of 25 years with the prescribed maintenance and normally does not require any spare parts during maintenance. Guarantee for the lift and components refer to the delivery conditions. However, spare parts can always ordered from Cibes Lift AB or from your nearest service representative.
  • Page 54 11 Risk Assessment Guidance Notes 11.1 Objective The objective of this guide is to assist the assessor to carry out a risk assessment. In its simplest form Risk Assessment is a written involve a procedure known as the 5 Steps of Risk record Assessment, and include: Identify the hazard.
  • Page 55 Risk Assessment is not a precise science and judgement has to be used based on experience and obtained from employees, contractors, etc. Assess the hazardous events in terms of information consequence of them occurring, and then enter either 1, 2 or 3 in the SEVERITY column. 11.7 Likelihood Similarly to consequence, the likelihood of the hazardous event occurring in the terms of personal injury can be estimated.
  • Page 56 How do I Carry out a Risk Assessment? Enter the Project Details Each Risk Assessments should have a unique Identification number, which can be identified with either the Project or its location. Enter the Job Number & Date of the Assessment This Job Number and Date of the Assessment will be unique to the task.
  • Page 58 Street address Telephone Telefax Reg. No. Cibes Lift AB Utmarksvägen 13 +46 26-17 14 00 +46 26-17 14 02 556226-7806 Medlem av EPSA 802 91 Gävle, Sweden E-mail: techsupport@cibeslift.com Web: www.cibeslift.com...
  • Page 59 Control of Substances Hazardous to Health Product/Material Risk Assessment Product Name OMEGA 612 Date of Assessment September 2014 1 Can the Substance be eliminated or replaced by a lower risk alternative? – (If yes Justify reason for use) Product required 2.
  • Page 60  Good personal hygiene and hand washing after use. Is health surveillance or monitoring required? Proactive monitoring required for any staff exposed from use or spill Active reporting of any suspected health related affects required from staff to managers Proactive health surveillence questionaire to complated by users anually Manager to monitor any suspected or reported health hazards.
  • Page 61 Control of Substances Hazardous to Health Product/Material Risk Assessment Product Name INNOFLEXON Date of Assessment September 2014 1 Can the Substance be eliminated or replaced by a lower risk alternative? – (If yes Justify reason for use) Product required 2. Is the Manufacturers Safety Data Sheet (MSDS) for the substance available and what is the last known date of revision? Available/Attached –Revision: Swedol AB - 02/07/2013 Describe the activity or...
  • Page 62  Keep out of the reach of children  Good personal hygiene and hand washing after use. Is health surveillance or monitoring required? Proactive monitoring required for any staff exposed from use or spill Active reporting of any suspected health related affects required from staff to managers Proactive health surveillence questionaire to complated by users anually Manager to monitor any suspected or reported health hazards.

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A5000A7000

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