Summary of Contents for QWICK KURB MEGA MARKER L104
- Page 1 QWICK KURB, INC. ® © Long Term Installation Manual 1916 US 41 South, Ruskin, FL 33570 Phone: 800-324-8734 Fax: 813-645-4856 www.qwickkurb.com Revision: 3.3 March 2014 June 2015 January 2016 © 2014 QWICK KURB®, INC.
- Page 2 QWICK KURB , INC. ® Long Term Installation Manual Interstate Application Median Application Edge Line Applications ® QWICK KURB , INC. Private/Proprietary: Not for use or disclosure outside of except by written agreement. Phone: 800-324-8734 Fax: 813-645-4856 www.qwickkurb.com 1/21/2016...
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Page 3: Table Of Contents
® QWICK KURB , INC. Long Term Installation Manual Table of Contents INSTRUCTIONS FOR LONG TERM INSTALLATION - 2016 ..........6 INTRODUCTION............................6 INSTALLATION CONDITIONS....................7 TRAFFIC CONSIDERATIONS........................7 SKID RESISTANT GRIPS ................................7 WEATHER CONDITIONS ..........................7 TOOLS AND EQUIPMENT CHECKLIST ...................8 PARTS CHECKLIST .........................9 ILLUSTRATED PARTS ........................10... - Page 4 QWICK KURB , INC. ® Long Term Installation Manual REMOVAL ............................25 TRAFFIC CONSIDERATIONS........................25 REMOVING THE MARKERS/BOLLARDS....................25 REMOVING THE L65 REFLECTIVE ARCS ....................25 DISASSEMBLING THE L60 SEPARATOR UNITS ................25 UNBOLTING FROM THE ROADWAY - ASPHALT ................26 PICKING UP THE L60 SEPARATOR ......................26 DO NOT DRAG THE L60 SEPARATOR UNITS..................26...
- Page 5 ® QWICK KURB , INC. Long Term Installation Manual L125 MARKER/BOLLARD ........................43 L125SH MARKER/BOLLARD........................44 FS50 PAVEMENT ANCHOR …………....................45 Phone: 800-324-8734 Fax: 813-645-4856 www.qwickkurb.com 1/21/2016...
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Page 6: Instructions For Long Term Installation - 2016
QWICK KURB , INC. ® Long Term Installation Manual INSTRUCTIONS FOR LONG TERM INSTALLATION - 2016 INTRODUCTION ® QWICK KURB is a longitudinal channelizer system of interlocking raised L60 SEPARATOR units, L65 Reflecting Arcs depicting the raised profile of the L60 SEPARATOR, and vertical markers and/or bollards. -
Page 7: Installation Conditions
® QWICK KURB , INC. Long Term Installation Manual INSTALLATION CONDITIONS TRAFFIC CONSIDERATIONS Whenever possible close both lanes to traffic when installing the System between lanes. If one lane must be kept open during installation, take care to assure that all equipment and personnel are kept clear of the open travel lane. -
Page 8: Tools And Equipment Checklist
QWICK KURB , INC. ® Long Term Installation Manual TOOLS AND EQUIPMENT CHECKLIST For a typical installation, we recommend the items listed below. NOTE: Always follow manufacturers’ instructions when using any power, impact or other tools and equipment. Item Description 5 Horsepower Generator 5,000 watts. -
Page 9: Parts Checklist
® QWICK KURB , INC. Long Term Installation Manual PARTS CHECKLIST Refer to the Illustrated Parts section on page 10 and 11 for a close up view of the parts listed below. Part Number Description Quantity QWICK KURB ® One-Meter SEPARATOR... -
Page 10: Illustrated Parts
QWICK KURB , INC. ® Long Term Installation Manual ILLUSTRATED PARTS L62 FEMALE END UNIT REBOUNDABLE FLEX BOOT WITH STABILIZING BAR S65 BLACK SECURING ARCS L65 REFLECTIVE ARC FS50 PAVEMENT ANCHOR – LAG BOLT, WASHER AND MOLLY L60 SEPARATOR UNIT... - Page 11 Long Term Installation Manual L104 MEGA-MARKER™- L125 Big Bollard™- 40” 43” tall from top of tall from top of bollard marker to pavement to pavement when when mounted mounted. L84 Short L125sh Short Big Panel – 28” Bollard™ - 36” tall tall from top from top to to pavement...
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Page 12: Preparing The Roadway For Installation
QWICK KURB , INC. ® Long Term Installation Manual PREPARING THE ROADWAY FOR INSTALLATION CLEANING THE ROADWAY SURFACE QWICK KURB ® is designed for mounting on generally flat asphalt and concrete surfaces. A long-term installation of the L60 SEPARATOR on gravel, dirt roads, or other loose surfaces may not be effective. -
Page 13: Water Channels And Spacing Markers/Bollards
® QWICK KURB , INC. Long Term Installation Manual WATER CHANNELS AND SPACING MARKERS/BOLLARDS USING WATER CHANNELS Because water is able to run under the L60 SEPARATOR units, water channels are normally not needed. However, if additional water flow is desired because of unusual climate,... -
Page 14: Setting The L60 Separator Units Into Position
QWICK KURB , INC. ® Long Term Installation Manual SETTING THE L60 SEPARATOR UNITS INTO POSITION SETTING THE L60 SEPARATOR UNITS Verify that you have the required components to begin the L60 SEPARATOR installation process. IMPORTANT: Before beginning, inspect all the L60 SEPARATOR components. Never use a damaged or irregular piece of any L60 SEPARATOR component. - Page 15 ® QWICK KURB , INC. Long Term Installation Manual To set the L60 SEPARATOR units: 1. Always begin installation with an L61 Male End unit (the End unit with the steel hook). Place it into position with the slope toward the beginning of the set-up (Fig 1).
- Page 16 QWICK KURB , INC. ® Long Term Installation Manual 2. Set the female part of the one-meter L60 SEPARATOR on to the L61 Male End unit’s steel hook so the bolt is exposed on the top of the one-meter L60 SEPARATOR Fig 2).
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Page 17: Connecting The L60 Separator Units
® QWICK KURB , INC. Long Term Installation Manual 5. At the end of the set-up, place an L62 Female End unit (Fig 3) on to the steel hook and bolt of the last one-meter L60 SEPARATOR. Fig 3 Never allow the L60 SEPARATOR to be in place without the L61 Male and Female L62 CAUTION: End units properly installed. -
Page 18: Installing The L65 Reflective Arcs
QWICK KURB , INC. ® Long Term Installation Manual INSTALLING THE L65 REFLECTIVE ARCS The L65 Reflective Arcs may be added before or after bolting the L60 SEPARATOR units to the roadway. To add the L65 Reflective Arcs: 8. Insert the Reflective Arc’s post into the hole (Fig 4) on each one-meter L60 SEPARATOR unit and tap it into place gently with a rubber hammer (if you hammer too hard you may pop out a cats eye). -
Page 19: Installing To The Roadway
® QWICK KURB , INC. Long Term Installation Manual INSTALLING TO THE ROADWAY FINE TUNING After the L60 SEPARATOR units are in position and before drilling is complete, inspect for correct alignment. Installers may correct minor misalignments by pulling the L60 SEPARATOR sideways. - Page 20 Page 19 of the Long Term Manual. With a 4” lag, place a mark on the drill bit 3-¼” from the tip, and proceed as indicated on Page 19 of the Long Term Manual. For more stringent depth restrictions, contact QWICK KURB ®...
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Page 21: Installing The Markers/Bollards
® QWICK KURB , INC. Long Term Installation Manual INSTALLING THE MARKERS/BOLLARDS Consult the project specifications to determine the spacing of the markers/bollards along the length of the separator. Each L60 SEPARATOR unit can accept a maximum of one marker or bollard. - Page 22 QWICK KURB , INC. ® Long Term Installation Manual To add the markers/bollards: 1. Use soapy water to lubricate the bottom of the marker/bollard and the slide-in slots in the center of the one-meter L60 SEPARATOR. Do not use silicone or petroleum- based lubricants because residue may allow the markers/bollards to ease up from the L60 SEPARATOR and cause them to lean.
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Page 23: Alternate Process: The Q640 Panel Puller Tool
® QWICK KURB , INC. Long Term Installation Manual 3. The Stabilizing Bars (metal flanges) protruding from the sides of the reboundable Flex Boots are designed to rest tightly on top of the L60 SEPARATOR. Accordingly, do not be concerned if the Stabilizing Bars scrape the top of the L60 SEPARATOR during installation. - Page 24 QWICK KURB , INC. ® Long Term Installation Manual To secure the markers/bollards: 4. Position the Stabilizing Bars so that their holes are above the pre-molded holes in the top of the L60 SEPARATOR (Fig 9). If necessary, use the rubber hammer to align the Stabilizing Bars with the pre molded holes.
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Page 25: Removal
® QWICK KURB , INC. Long Term Installation Manual REMOVAL ® QWICK KURB Unlike asphalt or concrete curb, is reusable. It can be removed to make way for repaving, and then reinstalled inexpensively. Only the plastic expansion mollies must be abandoned. -
Page 26: Unbolting From The Roadway - Asphalt
QWICK KURB , INC. ® Long Term Installation Manual UNBOLTING FROM THE ROADWAY 3. Use the impact wrench with the 15/16” socket to back out each of the lag bolts. Save the undamaged bolts and washers for the next installation. The nylon expansion molly cannot be salvaged. -
Page 27: Maintenance
® QWICK KURB , INC. Long Term Installation Manual MAINTENANCE Inspect the system periodically. Usually the reboundable Flex Boot will not be damaged even if the marker/bollard is. An undamaged reboundable Flex Boot may be used again by removing the damaged part from the Flex Boot, and bolting a new marker/bollard top part to the Flex Boot. -
Page 28: Storage
QWICK KURB , INC. ® Long Term Installation Manual STORAGE ® QWICK KURB To retain ’s yellow or white color and the optimum reflectivity of the markers/bollards and L65 Reflective Arcs after each use, the units should be pressure washed before storage. The yellow and white L60 SEPARATOR units may be stored outside, off the ground, and covered with a tarp. -
Page 29: Transport
® QWICK KURB , INC. Long Term Installation Manual TRANSPORT The recommended manner of transport is on flat bed trucks or heavy-duty trailers. ® QWICK KURB is heavy; a one-meter L60 SEPARATOR weighs approximately 34 lbs. Care must be taken to insure that units are secured and not stacked so high that they fall during movement, or personal injury and damage may result. -
Page 30: Customer Service
QWICK KURB , INC. ® Long Term Installation Manual CUSTOMER SERVICE QWICK KURB . Customer Service at 800-324-8734 between 8:00 AM For advice or help, call and 5:30 PM Eastern Time Zone, Monday-Friday. REPLACEMENT PARTS ® QWICK KURB Recommended spare parts include per 1,000 feet of : (1) Reflective Arc;... -
Page 31: Appendix A - Q640 Panel Puller
® QWICK KURB , INC. Long Term Installation Manual APPENDIX A - Q640 PANEL PULLER QWICK INSTALLATION The reboundable Flex Boot of the marker/bollard has a short edge and a tall edge. The short edge of the reboundable Flex Boot of the vertical marker/bollard fits into the center slot of the one-meter L60 SEPARATOR. - Page 32 QWICK KURB , INC. ® Long Term Installation Manual Fig 2 3. Bring the base plate of Panel Puller toward yourself so that it sets flat on the roadway surface, flush against the L60 SEPARATOR (Fig 3). Fig 3 Phone: 800-324-8734 Fax: 813-645-4856 www.qwickkurb.com...
- Page 33 ® QWICK KURB , INC. Long Term Installation Manual 4. Use the long Panel Puller handle to pull the reboundable Flex Boot through the L60 SEPARATOR. If the reboundable Flex Boot misaligns as it moves through the L60 SEPARATOR, maneuver the Panel Puller to the left or right to make adjustments (Fig 4).
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Page 34: Appendix B - Installing New Markers/Bollards To The Reboundable Flex Boot
QWICK KURB , INC. ® Long Term Installation Manual APPENDIX B - Installing New Markers/bollards to the Reboundable Flex boot TRAFFIC CONSIDERATIONS Whenever possible close both adjoining lanes to traffic when replacing markers/bollards on the road. If one lane must be kept open, take care to assure that all equipment and personnel are kept clear of the open travel lane. - Page 35 ® QWICK KURB , INC. Long Term Installation Manual 5. Tilt the new marker/bollard top edgeways so that you can force one bolt through one of the holes sufficiently enough to install the washer and thread the nut several turns.
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Page 36: Appendix C - Parts Specifications
QWICK KURB , INC. ® Long Term Installation Manual APPENDIX C – PARTS SPECIFICATIONS L60 SEPARATOR UNIT Phone: 800-324-8734 Fax: 813-645-4856 www.qwickkurb.com 1/21/2016... -
Page 37: L61 Male End Unit
® QWICK KURB , INC. Long Term Installation Manual L61 MALE END UNIT 17.5” Phone: 800-324-8734 Fax: 813-645-4856 www.qwickkurb.com 1/21/2016... -
Page 38: L62 Female End Unit
Long Term Installation Manual L62 FEMALE END UNIT Phone: 800-324-8734 Fax: 813-645-4856 www.qwickkurb.com 1/21/16... -
Page 39: L65 Reflective Marker
Long Term Installation Manual L65 REFLECTIVE ARC Phone: 800-324-8734 Fax: 813-645-4856 www.qwickkurb.com 1/21/2016... -
Page 40: S65 Securing Arc
® QWICK KURB , INC. Long Term Installation Manual S65 SECURING ARC Phone: 800-324-8734 Fax: 813-645-4856 wvvw.qwickkurb.com 1/21/16... -
Page 41: L84 Flat Marker/Bollard
® QWICK KURB , INC Term Installation Manual L84 FLAT MARKER/BOLLARD Phone: 800-324-8734 Fax: 813-645-4856 www.qwickkurb.com 1/21/16... -
Page 42: L104 Mega Marker®/Bollard
QWICK KURB , INC. ® Long Term Installation Manual L104 MEGA MARKER® Phone: 800-324-8734 Fax: 813-645-4856 www.qwickkurb.com 1/21/16... - Page 43 ® QWICK KURB , INC. Long Term Installation Manual ® L125 BIG BOLLARD Phone: 800-324-8734 Fax: 813-645-4856 www.qwickkurb.com 1/21/2016...
- Page 44 QWICK KURB , INC. ® Long Term Installation Manual ® L125SH SHORT BIG BOLLARD MARKER/BOLLARD Phone: 800-324-8734 Fax: 813-645-4856 www.qwickkurb.com 1/21/2016...
- Page 45 QWICK KURB , INC. ® Long Term Installation Manual FS50 PAVEMENT ANCHOR " wvwv.qwickkurb.com Phone: 800-324-8734 Fax: 813-645-4856 1/21/2016...