Summary of Contents for Penny Hydraulics SwingLift KJ
- Page 1 Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC OPERATING & MAINTENANCE MANUAL SwingLift KJ, ML, F500, FV500, CC, MC, GBC...
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Page 2: Welcome
Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC Welcome Thank you for purchasing a Penny Hydraulics crane. This is a unique design that is built in our factory to your specification. Each crane is tailor-made, and we trust that it meets with your approval and provides you with a safe, efficient and trouble-free means of moving goods for many years. -
Page 3: Table Of Contents
Maintenance ............................9 Planned Maintenance Schedule ......................10 Load Test Procedure ..........................11 Commissioning ............................12 Penny Hydraulics Limited Warranty Policy ................... 15 Service Contract ............................ 16 Typical Wiring Layout ..........................17 Overload Setting ........................... 17 EC Declaration of Conformity ....................... 18 SwingLift Knuckle Joint Range ....................... - Page 4 Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC FV500 – Exploded view ........................39 FV500 – Parts List ..........................40 Pendant Control – Standard Model ....................42 Recommended spares ........................42 Recommended Lubricants ........................
- Page 5 Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC Safety Warning...
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Page 6: Safety Warning
- Do not interfere with the factory settings. - Do not modify or re-install the crane without seeking guidance from Penny Hydraulics Ltd. Only use correct and certified lifting accessories. Any lifting or securing attachments must be formally certified by thorough examination every 6 months. -
Page 7: Method Of Operation
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC Method of Operation Warning, read all safety warnings and instructions carefully. Failure to do so may result in serious injury or death. -
Page 8: Fault Finding
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC 9. Using the hold to run controls, lower the rope and release the hook from the retaining eye. Release any other stowage catches and deploy the crane. -
Page 9: Maintenance
Penny Hydraulics Ltd. Support team offers a service package to meet customer requirements and conform to LOLER. Please see the Service Contract enclosed. -
Page 10: Planned Maintenance Schedule
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC Planned Maintenance Schedule Before any work is undertaken, ensure the site supervisor is informed and that all local safety precautions are observed and adhered to. Pay attention to site specific safety and PPE requirements. -
Page 11: Load Test Procedure
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC - Thoroughly check the security of all fixings on the main body and sub frames. - Thoroughly examine all pivot points for excessive play. Remove the pivot pins and thoroughly inspect the condition of the pins and bushes and replace where necessary. -
Page 12: Commissioning
In severe or extreme conditions, it is recommended that commissioning is incorporated into the annual load test of the crane and its supporting structure. Please contact Penny Hydraulics Ltd. for further information. - Page 13 Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC Thorough Examination The Lifting Operations and Lifting Equipment Regulations (LOLER) replaced the legal requirement for the four yearly Overload Test with the annual...
- Page 14 Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC Lorry Loader Servicing Penny Hydraulics Limited manufactures a range of Swinglift Cranes, Taillift, Steplift, Loadlift and Tyre Press products, which are supported by a fleet of dedicated service vans fully stocked with original equipment spares and manned by trained engineers.
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Page 15: Penny Hydraulics Limited Warranty Policy
Penny Hydraulics Limited Warranty Policy This policy is intended to provide our customers with the best possible support to ensure trouble free use of their new Penny Hydraulics lifting equipment. Products sold by the company are guaranteed to be free from defective material and workmanship for the period of one year from the date of invoice or from the date of the commissioning certificate. -
Page 16: Service Contract
………………………………………………… Email ………………………………………………… Penny Hydraulics Ltd agrees to carry out one annual service and one interim inspection on the crane in any 12-month period. A test certificate will be left on site and a copy sent with invoice. In the event of a problem arising in-between scheduled visits, the customer should telephone the HELPLINE on 01246 811475 as soon as possible so that the appropriate action can be taken by us. -
Page 17: Typical Wiring Layout
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC Typical Wiring Layout Overload Setting... -
Page 18: Ec Declaration Of Conformity
Electrical Equipment (Safety) Regulations 1994 European Council EMC Directive 89/336/EEC The Lifting Operations and Lifting Equipment Regulations 1998 The Provision and Use of Work Equipment Regulation 1998 Penny Hydraulics Limited, Station Road Industrial Estate, Station Road, Clowne, S434AB Place Signature Penny Hydraulics Limited... -
Page 19: Swinglift Knuckle Joint Range
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC SwingLift Knuckle Joint Range... -
Page 20: Kj250/1 - Exploded View
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC KJ250/1 – Exploded View... -
Page 21: Kj250/1 - Parts List
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC KJ250/1 – Parts List ITEM PART NUMBER DESCRIPTION Subject to Specification Van Pillar - Assembly Subject to Specification Combi Pillar for Pick-up- Assembly... -
Page 22: Kj250/1.5&2 Exploded View
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC 011-000509 Anti-luce Bracket KJ250/1.5&2 Exploded View... -
Page 23: Kj250/ 1.5&2 Parts List
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC KJ250/ 1.5&2 Parts List ITEM PART NUMBER DESCRIPTION Subject to Specification Van Pillar - Assembly Subject to Specification Combi Pillar for Pick-up - Assembly... -
Page 24: Kj250/2 Rpt - Exploded View
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC 079-000050 Rope Hook (Bulkhead Mounted) - Assembly 039-000002 Flanged Bush KJ250/2 RPT – Exploded View... -
Page 25: Kj250/2 Rpt - Parts List
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC KJ250/2 RPT – Parts List ITEM PART NUMBER DESCRIPTION Subject to Specification Pillar - Assembly 056-000120 Crane Body 056-000123 2nd Boom 195-000010 Solenoid Box &... -
Page 26: Technical Data - Kj Series
Electrical Specification - all models utilise the same type of winch in 12 volt or 24 volt form. 12 volts DC 70A 24 volts DC 35A 110 and 240 volt – Contact Penny Hydraulics Ltd for more information. C to 30 ° °... -
Page 27: Swinglift Mini-Loader Range
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC SwingLift Mini-Loader Range... -
Page 28: Ml250 - Exploded View
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC ML250 – Assembly view... -
Page 29: Ml250 - Parts List
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC ML250 - Parts List ITEM PART NUMBER DESCRIPTION 052-000027 Body Assembly - Miniloader 250 056-000142 Boom Assembly ML250 060-000012 Stay Bar - Weldment... -
Page 30: Ml500 - Exploded View
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC ML500 – Assembly view... -
Page 31: Ml500 - Parts List
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC ML500 - Parts List ITEM PART NUMBER DESCRIPTION 541-000205 Pillar Weldment (MTG Pos. 3) 052-000010 Heavy Duty Body Assembly 056-000145... -
Page 32: Technical Data - Ml Series
Electrical Specification 12 volts DC 70A 24 volts DC 35A 110 and 240 volt – Contact Penny Hydraulics Ltd for more information. C to 30 ° °... -
Page 33: Swinglift F500
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC Penny hydraulics will remove and dispose of the entire crane in an environmentally sound manner when required. SwingLift F500... - Page 34 Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC...
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Page 35: F500 - Exploded View
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC F500 – Exploded View... -
Page 36: F500 Parts List
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC F500 Parts List PARTS LIST - FOLDAWAY 500 - STANDARD 12V PICKUP ITEM PART NUMBER DESCRIPTION 541-000021 Pillar Assembly - F500... -
Page 37: Technical Data - F500
Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC Technical Data – F500 Electrical Specification 12 volts DC 70A 24 volts DC 35A 110 and 240 volt – Contact Penny Hydraulics Ltd for more information. C to 30 ° ° Winch Operating Temperature A range of -5 C for both 12 Volt and 24 Volt winches. -
Page 38: Fv500
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC FV500... -
Page 39: Fv500 - Exploded View
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC FV500 – Exploded view... -
Page 40: Fv500 - Parts List
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC FV500 – Parts List ITEM PART NUMBER DESCRIPTION 052-000259 Crane Body Assy.- Pick Up 541-000017 Base (Pillar) Assembly – No Support Leg 164-000002 Slew Gearbox Assy. - Page 41 Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC 253-080802 M8 Nyloc Nut 200-000001 M8 Shoulder Bolt - QB16 713-200004 Disc Spring Assembly 551-000004 Power Pack – 12V (24v Optional) 747-433813 D.C Valve Assy.- 3 Bank 12V (24V Optional)
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Page 42: Pendant Control - Standard Model
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC Pendant Control – Standard Model Recommended spares Description Part No. Qty. Rope / Hook Assembly As Specified Solenoid As Specified Handset &... -
Page 43: Electrical / Hydraulic Operation
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC Electrical / Hydraulic Operation There are two main lifting functions which are both controlled electrically and which are integrated to limit the maximum working load. -
Page 44: Electrical Schematic
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC Electrical Schematic... -
Page 45: Hydraulic Schematic
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC Hydraulic Schematic... -
Page 46: Technical Data
Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC Technical Data Electrical Specification 12 volts DC 70A 24 volts DC 35A 110 and 240 volt – Contact Penny Hydraulics Ltd for more information. C to 30 ° ° Winch Operating Temperature A range of -5 C for both 12 Volt and 24 Volt winches. -
Page 47: Fault Finding
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC Fault Finding FAULT CAUSE REMEDY Nothing working. Low Volts. Check Supply / Battery Condition. Poor Earth Connection. Check Cables - Clean All Earth Terminals. -
Page 48: Swinglift Mc250
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC SwingLift MC250... -
Page 49: Mc250 - Parts List
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC MC250 – Exploded view... - Page 50 Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC MC250 – Parts list ITEM PART NUMBER DESCRIPTION 011-000579 Corner Bracket - Weldment 508-000044 Pillar Bearing Plate (Profile) - 31.8 DIA. (mm) 011-000509 Antiluce Bracket (Cut &...
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Page 51: Technical Data - Corner Crane Series
Electrical Specification - all models utilise the same type of winch in 12 volt or 24 volt form. 12 volts DC 70A 24 volts DC 35A 110 and 240 volt – Contact Penny Hydraulics Ltd for more information. C to 30 ° °... -
Page 52: Swinglift Gas Bottle Crane
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC SwingLift Gas Bottle Crane... -
Page 53: Gbc - Exploded View
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC GBC – Exploded View GBC – Parts List ITEM PART NUMBER DESCRIPTION 673-000022 Socket Assembly - Gas Bottle Crane Subject to Specification Crane Fabrication... -
Page 54: Technical Data - Gas Bottle Crane
Electrical Specification - all models utilise the same type of winch in 12 volt or 24 volt form. 12 volts DC 70A 24 volts DC 35A 110 and 240 volt – Contact Penny Hydraulics Ltd for more information. C to 30 ° °... -
Page 55: Training Register
Penny Hydraulics offers nationwide training by qualified instructors for the full range of lifting equipment. Training includes practical and theoretical input from the delegates with a certificate of competence issues on successful completion of the course. -
Page 56: Work Record
Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC Work Record Date Work Done/remarks Engineer Company... - Page 57 Penny Hydraulics Ltd Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC...