Related Manuals for Fire Pants Fabrication SCORPION
Summary of Contents for Fire Pants Fabrication SCORPION
- Page 1 SET UP INSTRUCTIONS SCORPION GRINDER Serial Numbers 011+ FIRE PANTS FABRICATION Website: www.firepantsfab.com.au Email: admin@firepantsfab.com.au Phone: 0431 933 268...
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Page 2: Table Of Contents
TABLE OF CONTENTS SECTION DESCRIPTION PAGE Introduction Specifications Unpacking Setting Up Operating instructions Safety Troubleshooting... -
Page 3: Introduction
The Scorpion known for its fast acting, effective sting; this grinder is no different. With more power, more speed, big platen and small footprint; the Scorpion grinder is in a league of its own. Perfect for both beginners and professionals. -
Page 4: Unpacking
Remove the shipping box, the foam packaging material, and the Scorpion Grinder. Open the top flaps of the packing box to remove the Scorpion Grinder from the base of the box. Grasp the Scorpion Grinder on both sides, using proper lifting techniques, and place it on a stable bench top. - Page 5 Step 1 Unpack the contents of all packages. One package will contain the grinder frame and parts, the other will have the motor and VSD / Switchgear (if applicable). First find the bag of bolts and confirm the contents. Refer to contents list on bag for correct hardware.
- Page 6 *You may have to clean the paint on the bolt head if it does not seat fully into its position. Step 3.1 To allow the base to bolt down properly, use a #2 Philips screwdriver to: For Fixed speed machines: swap bolts A and B.
- Page 7 NOT connect the motor to a power until the assembly is completed. Step 6 locate the 4 x M8*25mm bolts, Large washers, Scorpion frame. Step 7 Place the frame on the motor face mount in an upright position, install the 4 bolts by hand into the slotted holes into the motor face.
- Page 8 Step 8 Use the 6 x M6x40 bolts, washers, flange nuts, and nyloc nut to assemble the tool holder. Assemble as shown, with the nyloc nut closest to the M12 threaded hole in the frame. Align the flats of the nut horizontally to allow the platen bracket to slide over it.
- Page 9 Step 10 Next assemble the work rest to the tool arm using 1 x M12*35mm bolt and washer and 1 locking handle with a washer. Tighten the bolt just enough to allow some movement when the locking handle has been released.
- Page 10 Step Install tool arm to the frame by sliding the 10.1 tool arm into the slot. Tighten with the locking handle on the side. *The angle of the locking handles can be adjusted by pulling the handle out and rotating to another position. The spring will lock them in the new position.
- Page 11 Step 13 Install the M10 Nut on the T handle thread, then install the tracking adjuster T handle until it contacts the back of the hinge. *the nut is there to help lock the handle in place, it should not need a spanner to tighten it enough to lock the adjuster in place.
- Page 12 Step 14 Locate the gas strut, Install the balls onto the frame and tensioner as shown, with a M8 washer under each. Remove the locking clip from the gas strut (if required) and press the ends firmly onto the mounts on the frame. The rod should be facing down.
- Page 13 Step Locate the guard, M10 x 35mm bolt, 2 x 15.1 M10 washers, and M10 Nyloc Nut. Install guard on tensioner arm as shown. Tighten nut and bolt enough to be able to rotate the guard by hand, but not so loose that is moves on its own.
- Page 14 Step 17 Once the wheel is seated on the shaft, secure with the bolt, tighten to 20ft/lb. Step 18 Locate the supplied belt and hang it over the top wheel. Pull down on the tensioner handle to hook it under the drive wheel. Pay attention to the belt orientation, some can only be used in one direction.
- Page 15 Step 19 Rotate the belt by hand in an anticlockwise direction (viewed from the drive wheel end), while using the tracking adjuster handle to align the belt as close to centre as possible on both wheels. Step 20 Once the belt is aligned, adjust the platen fore/aft position by loosening the M12 bolts on the frame, the platen should protrude into the belt by 1-2mm.
- Page 16 Follow the instructions in the VSD manual for air gap and other mounting requirements. Mounting hardware not included. Step 23 Your Scorpion grinder is now assembled and ready to use. Plug it in to a suitable power source and refer to the Operating instruction section.
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Page 17: Operating Instructions
IMPORTANT: THE BOLTS AND WASHERS SUPPLIED WITH THE SCORPION GRINDER MUST BE USED. For Variable speed model grinders only If your motor and drive has come prewired: If your motor and drive has not come prewired: • Contact a qualified electrician to wire up the Plug the 3-pin electrical cord into a motor and variable speed drive. -
Page 18: Safety
General Machinery Safety Instructions Fire Pants Fabrication requires all users of their machines to read, understand and comply with this entire manual before using this machine. Read the entire Manual before starting Use correct amperage extension cords. machinery. Machinery may cause serious injury Undersized extension cords overheat and lose if not correctly used. - Page 19 Belt Grinder Safety Instructions Fire Pants Fabrication requires all users of their machines to read, understand and comply with this entire manual before using this machine. Maintenance. Make sure the grinder is turned Hearing protection and hazards. Always wear off and disconnect from the main power supply...
- Page 20 Plant Risk Assessment NEW MACHINERY HAZARD IDENTIFICATION, ASSESSMENT & CONTROL Belt Grinder / Disk grinder This program is based upon the Safe Work Australia, Code of Practice - Managing Risks of Plant in the Workplace (WHSA 2011 No10) Item Hazard Risk Control Strategies Hazard Identification Number...
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Page 21: Troubleshooting
1. Run belt at high speed to straighten 2. Replace belt Contact Fire Pants Fabrication before proceeding if you are unsure about the condition or operation of the machine. For the most prompt and accurate response, please email admin@firepantsfab.com.au and attach as much information and pictures / video as possible.
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