Summary of Contents for UV Superstore LEOPARD UV Series
- Page 1 Ultraviolet Water Treatment System Installation, Operation and Maintenance Manual One Source for All Your UV Needs!
- Page 3 One Source for All Your UV Needs!
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Page 4: Table Of Contents
Table of Contents Safety Instructions ......................1 1) Information ........................2 2) About Ultraviolet (UV) Disinfection ................2 3) Major Components ......................3 a) Disinfection Chamber ..............................3 b) Lamp and Quartz Sleeve Inspection .......................... 3 c) Electronic Control Center (ECC) ........................... 4 4) Preparation For Installing UV System ................ - Page 5 9) Water Sampling (Flange Models) ................28 a) Sampling Valves ................................28 b) Sampling Procedure ..............................28 FDA Statement ............................30 Heat Sanitization ............................ 31 Replacement Parts List ........................32 Maintenance Log ............................. 36 Troubleshooting ............................38 Warranty Information .......................... 39 Wiring Diagram Pullout Refer to the Options Manual for Operational Instructions for Standard and WatchDog UV Monitoring System...
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Page 7: Safety Instructions
SAFETY INSTRUCTIONS In order to protect end users and operators from injury, safety precautions must be followed. This installation, operation and maintenance manual outlines important safety issues. The following WARNING SYMBOLS will be found throughout the manual to alert the end users to take important precautions: EYE PROTECTION This symbol indicates that eye protection must be worn to protect from UV light as well as debris. -
Page 8: Information
1) Information Please read this manual prior to installing, starting up and operating the equipment. The equipment uses the latest in UV technology, but has been designed to make operation and maintenance easy. The quality of the liquid entering the UV system needs to be monitored. Based on your water quality, the UV system will need to be cleaned on a periodic basis. -
Page 9: Major Components
3) Major Components The UV disinfection system will come with a number of components. The following list highlights the main ones: a) Disinfection Chamber (aka vessel) b) Ultraviolet Lamps and Quartz Sleeves c) Electronic Control Center (ECC) a) Disinfection Chamber The chamber is manufactured from high-grade 316L stainless steel. -
Page 10: C) Electronic Control Center (Ecc)
c) Electronic Control Center (ECC)— for Polycarbonate Enclosures The ECC is designed to be remote mounted within 4-6 feet of the chamber. Prior to final placement, ensure that the supplied cable lengths (8 ft.) are adequate to reach between the ECC and the chamber. The ECC requires clean power. - Page 11 Electronic Control Center (ECC) For Stainless Steel Enclosures The ECC is designed to be remote mounted within 4-6 feet of the chamber. Prior to final placement, ensure that the supplied cable lengths (8 ft.) are adequate to reach between the ECC and the chamber.
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Page 12: Preparation For Installing Uv System
4) Preparation for Installing UV System The following information is meant to be used by engineers, contractors, operators and owners to help better understand the technology, its’ benefits and potential hazards. a) Water Quality For optimum performance of your UV system, water quality is extremely important. Proper pretreatment is essential for the UV disinfection system to operate as intended. -
Page 13: C) Optimizing System Performance
c) Optimizing System Performance The UV lamps and their corresponding quartz sleeves need to be maintained. As a general rule, the lamps need to be changed after a year of usage (10,000 hours). Quartz sleeves should be changed every three (3) to five (5) years or sooner if damaged. -
Page 14: Installation
5) Installation Qualified professionals (contractors, plumbers and electricians) should install the mechanical and electrical components as per code as per the engineering documents. a) ECC Wiring — The ECC is supplied with either a power cord or conduit opening depending on the model. The ECC is designed to be remote mounted within 4-6 feet of the chamber. - Page 15 a.3 Stainless Steel Enclosure The ECC is designed to be remote mounted within 4-6 feet of the chamber. Prior to final placement, ensure the supplied cable lengths (8 ft. / 15 ft.) are adequate to reach between the ECC and the chamber. Make sure power to the equipment matches the voltage requirements of the system.
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Page 16: B) Hands Off Auto (Hoa) Switch Wiring
b) Hands Off Auto Switch Wiring b.1 Polycarbonate and Stainless Steel Enclosure with Power Cord To wire the HOA Switch for remote access: 1. Remove the display/cover plate to access the HOA relay connection points for the remote switch. 2. Locate strain relief supplied at bottom of ECC for wiring to the HOA connection points. 3. -
Page 17: C) Lamp Out Alert (Optional)
c) Lamp Out Alert (Optional) For models equipped with Lamp Out Alert ballast(s), connect your external control (PLC or SCADA) to the bottom of the enclosure via the auxiliary connection. Warning! Control signal may not exceed 32V AC, 50V DC, 50mA current d) Chamber Minimum Clearance Ensure that you have adequate space on the lamp side of the treatment chamber to insert and... -
Page 18: E) Sensor Probe (For Models With Optional Standard Or Watchdog Monitoring System)
e) Sensor Probe Installation—For Models Standard UV Monitoring System or WatchDog Monitoring System P/N SNSR0007 Wetted Sensor For models equipped with the Standard UV Monitoring System, a sensor probe and sensor cable will need to be installed on the UV chamber. The sensor probe contains an O-ring to ensure a watertight seal. To install, first attach the sensor probe to the sensor port on the UV chamber and secure. -
Page 19: F) Quartz Sleeve Installation
f) Quartz Sleeve Installation for Open Ended Sleeves When working on this task a single operator is appropriate.. The quartz sleeves seal by using a compression nut, a stainless steel washer and an O-Ring. This task requires no tools. Use cloth gloves to handle quartz sleeves and UV lamps to avoid putting fingerprints on the sleeves and lamps. - Page 20 Once through, make sure that each end of the quartz sleeve protrudes the same amount on both sides. Before sliding the O-Ring on, it is suggested to lubricate both the O-Ring and the sleeve making it slippery. Then slide an O-Ring over each end of the sleeve. Once the O-Rings are on then place the stainless steel washers on each end.
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Page 21: G) Lamp & Lamp Harness Bracket Installation
g) Lamp and Lamp Harness Bracket Installation Use cloth gloves to handle UV lamps to avoid putting fingerprints on the lamps. The electrical path for each lamp is identified and carried through the whole electrical system. The LED on the electrical enclosure for lamp one corresponds to lamp one in the treatment chamber. - Page 22 Insert the lamp into the quartz sleeve and slowly slide in, blank end first, pin end last. Leave the lamp protruding out of the sleeve far enough to be able to push the lamp connector onto the lamp. Make sure the lamp connector is firmly pushed onto the lamp base leaving no space between the connector and base.
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Page 23: Operation And Monitoring
6) Operation and Monitoring a) Electronic Control Center (ECC)— The ECC will be the focal point for system Operation and Monitoring. a.1 Polycarbonate Enclosures Do not exceed 3 ON/OFF cycles in a 24-hour period. Excessive cycling of the UV system will reduce the EOL (End of Life) output and/or cause premature aging of the UV lamps. -
Page 24: On/Off Switch And Hands Off Auto (Hoa) Switch
a.2 Stainless Steel Enclosures Do not exceed 3 ON/OFF cycles in a 24-hour period. Excessive cycling of the UV system will reduce the EOL (End of Life) output and/or cause premature aging of the UV lamps. Lamp Status Monitor Indicator Option Elapsed Run Time... -
Page 25: Lamp Status
2. Lamp Status The ECC will display each individual lamp status indicators in the form of Light Emitting Diodes (LEDs) located on the display plate behind the window on the front door. The LEDs glow green when the lamp is on. -
Page 26: Uv Monitoring System Options
d) Standard UV Monitor (Optional) Operation The UV Monitor option consists of a UV sensor probe, a UV Monitor Board, and a UV digital display. UV light output is measured from Lamp #1 at the top of the cylinder by the UV sensor probe, a signal is sent to the UV Meter board for processing, and displayed as a percentage value from 0-100% on the digital display. - Page 27 To calibrate the UV Monitor Board: Audible Alarm— NOTE: Many industrial applications do not require an audible alarm for Low UV Intensity. When calibrating the UV Monitor Board, the alarm will sound during the warm-up period. To disable the alarm, remove jumper JP13 located at the right edge of the board below the alarm. Take caution when removing jumper as exposed prongs may have voltage present! NO T E :...
- Page 28 1) Calibration must be made with new lamps only. 2) Lamps must be allowed to warm up for three minutes prior to any calibrations. 3) Open the enclosure door to expose the display plate. On the right side of the display plate, locate the Run potentiometer, the Set potentiometer and the Cal switch.
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Page 29: B) Standard High Heat Sensor
e) Standard High Heat Sensor (Optional) Operation Optimum operating temperature of a standard Low Pressure ultraviolet lamp is around 105°F. UV intensity falls off when the temperature of the lamp rises above the optimum operating temperature. In order to guard against a possible falloff of UV intensity due to high heat and possible damage to other components, an optional high heat sensor can be used. -
Page 30: Maintenance
8) Maintenance Always disconnect power before servicing the system. a) Lamp Maintenance Most ultraviolet lamps are rated to provide 10,000 hours of continuous use. After 10,000 hours, the lamp may no longer provide the sufficient amount of 254nm or 185nm that is required for UV output. Therefore, the lamps need to be replaced on a yearly basis. -
Page 31: C) Ecc Maintenance
c) ECC Maintenance Polycarbonate Enclosures— Electronic Control Consoles (ECC) made of polycarbonate material is custom designed with a sealed door. It should require little maintenance other than occasional cleaning. A damp cloth and mild detergent can be used to clean the outside of the enclosure. While most penetrations are sealed, it is not suitable to withstand a hose wash-down or large amounts of water. -
Page 32: F) Sensor Probe Maintenance For Standard And Watchdog Monitoring System Option
f) Sensor Probe Maintenance 1) Models with Standard UV Meter Board Monitor— For models equipped with a standard UV Monitor, a sensor probe has been installed on the UV chamber. The sensor probe contains an O-ring that will need to be replaced periodically. Annual routine maintenance is recommended similar to lamp and quartz maintenance. -
Page 33: G) Chamber Maintenance
g) Chamber Maintenance The chamber requires periodic maintenance. The Chamber is made of 316L Stainless Steel and is electropolished and passivated. It should provide years of reliable service. The exterior can be cleaned with a damp cloth and mild detergent or a stainless steel cleaner. Be careful around the compression nuts as the compression cap is not watertight. -
Page 34: Water Sampling (Flange Models)
9) Water Sampling (for Flange Models) UV Superstore, Inc. recommends a program of water sampling to ensure delivery of the desired water quality. While the frequency of sampling will depend upon site conditions and requirements, the user should establish a disciplined program. -
Page 36: Fda Statement
Therefore UV Superstore designs our brand UV Systems and spare parts to be in compliance with the U.S Food and Drug Administration Code Of Federal Regulations Title 21 Sub Section 177. -
Page 37: Heat Sanitization
® LeopardUV Series Ultraviolet Treatment Systems Heat Sanitization For Heat Sanitization, we recommend temperatures no higher than 194°F (90°C). If the unit has a UV Monitor, the sensor probe must be removed and the sensor port plugged prior to sanitization. The sensor probe manufacturer states temperatures higher than 140°F (60°C) can possibly either damage the electronic components inside the housing, or affect sensor calibration. -
Page 38: Replacement Parts List
Replacement Parts List Leopard Series Short Chambered Systems — — — — — — — —... - Page 39 Replacement Parts List Leopard Series Long Chambered Systems — — — — — —...
- Page 40 Replacement Parts List—Electrical Enclosure Leopard Series Short & Long Chambered Systems...
- Page 41 — — — — — — — —...
- Page 43 Model Number __________ Serial Number __________...
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Page 44: Troubleshooting
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Page 45: Warranty Information
UV Superstore warrants replacement lamps, purchased for routine maintenance, to be free from defects in material and workmanship for a period one year from the date of purchase. During this time, UV Superstore will repair or replace, at its option, a defective lamp free of charge except for shipping and handling charges and any prorated charges (where applicable). - Page 48 820 Tucker Court, Winder, GA 30680 Phone: 770-307-3882 Fax: 770-307-3872 sales@uvsuperstore.com www.uvsuperstore.com...
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